Table of Contents
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Location of important labels............1-1
Safety information ............................2-1
Description ........................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
Main switch .....................................4-1
Handlebar switches.........................4-1
Clutch lever .....................................4-2
Shift pedal .......................................4-2
Brake lever ......................................4-3
Brake pedal .....................................4-3
Fuel tank cap...................................4-3
Fuel..................................................4-4
Fuel tank breather hose...................4-5
Fuel cock .........................................4-6
Starter (choke) knob .......................4-6
Kickstarter .......................................4-7
Seat .................................................4-7
Cable lock (for Europe)....................4-8
Adjusting the front fork....................4-8
assembly ......................................4-9
Sidestand ......................................4-11
Starting circuit cut-off system .......4-12
checks ............................................... 5-1
points................................................. 6-1
Engine break-in............................... 6-1
Starting a cold engine..................... 6-2
Starting a warm engine................... 6-2
Shifting............................................ 6-3
Parking............................................ 6-4
adjustment ........................................ 7-1
emission control system ............. 7-2
lubrication chart .......................... 7-3
Removing and installing panels ...... 7-6
Checking the spark plug................. 7-7
Engine oil ........................................ 7-8
check hoses .............................. 7-11
Cleaning the spark arrester .......... 7-12
Adjusting the carburetor ............... 7-13
speed......................................... 7-14
play............................................ 7-14
Valve clearance............................. 7-15
Tires .............................................. 7-15
Spoke wheels ............................... 7-17
Table of contents
play ............................................7-17
play ............................................7-18
and free play ..............................7-19
Checking the shift pedal ...............7-20
and rear brake shoes ................7-20
Checking the brake fluid level .......7-21
Changing the brake fluid ..............7-22
Drive chain slack ...........................7-22
drive chain .................................7-24
cables ........................................7-24
throttle grip and cable ...............7-24
brake and shift pedals ...............7-25
brake and clutch levers .............7-25
sidestand ...................................7-26
Lubricating the rear suspension....7-26
Lubricating the swingarm pivots ...7-26
Checking the front fork .................7-27
Checking the steering ...................7-27
Checking the wheel bearings........7-28
Battery...........................................7-28
Replacing the fuse ........................7-29
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Table of Contents
Troubleshooting
