Wall hung gas boiler for central heating and domestic hot water supply (52 pages)
Summary of Contents for Biasi RINNOVA COND 25S
Page 1
RINNOVA COND User manual and installation instructions...
Page 2
Congratulations on your selection. Your modulating boiler is electronically adjusted and ignited. • highly efficient; • sealed chamber. Unlike traditional boilers, your condensation boiler makes it possible to recover energy by con- densing the water vapour contained in the flue gas; that is, with equal heat production, it con- sumes less gas and furthermore, the flue gas contains fewer substances that are harmful to the environment.
Page 3
IMPORTANT The manual must be read carefully in order to use the boiler in a rational and safe manner. It must be stored with care as it may be necessary to consult it in the future. If the unit is trans- ferred to another owner, the manual must accompany the boiler.
Page 4
Before starting the boiler, it is recommended to have professionally qualified personnel check that the gas supply system: • Is perfectly sealed. • Is dimensioned for the flow rate necessary to the boiler. • Is equipped with the safety and control devices required by current standards; • Make sure that the installer has connected the safety valve discharge to a discharge funnel. The manufacturer is not responsible for damage caused by the water released when the safe- ty valve opens if it is not correctly connected to a drain.
BOILER DESCRIPTION BOILER DESCRIPTION 1.1 Assembly view 1.2 Shut-off valves and cocks The boiler model and serial number are print- ed in the warranty certificate. Figure 1.2 3 Gas supply label 4 Heating delivery pipe 5 Domestic hot water outlet pipe 6 Gas cock Figure 1.1 7 Domestic hot water inlet cock 1 Control panel...
BOILER DESCRIPTION 1.3 Control panel Figure 1.3 13 Domestic hot water temperature increase 14 Domestic hot water temperature reduc- tion key 15 Reset/Stand-by/Winter/Summer key 16 Heating temperature reduction key 17 Heating temperature increase key 18 L CD display The RESET that restores all param- eters to the factory settings occurs only by setting "parameter 08=04".
BOILER DESCRIPTION FUNCTION 1.4 General LCD characteristics For the technical specifications of the boiler NTC probe failure Er 06 (heating) consult the section "TECHNICAL SPECIFICA- TIONS" on page 20. NTC probe failure Er 07 (domestic hot water) NTC probe failure Er 08 (external) Flue gas NTC probe fail- Er 09 ure (interruption)
Page 9
BOILER DESCRIPTION FUNCTION FUNCTION 3 star preheating func- Insufficient pressure: tion. The boiler is in lockout Indication not present. It with an error and signals is possible to check the the lack of water with the status in the "INFO" sec- usual code.
Page 10
BOILER DESCRIPTION FUNCTION Pump active for the post-circulation phase (flashing Po + flashing temperature) Delay burner ignition due to system setting (flashing uu + flashing temperature) Maintenance overdue. Key flashing (without displaying other errors) Boiler in chimney sweep function. chimney sweep function is activated by setting the "parameter P09=01" and the follow- ing is displayed:...
USER INSTRUCTIONS USER INSTRUCTIONS 2.1 Warnings Stand-by Check that the heating circuit is regularly filled with water even if the boiler should only be used for producing domestic hot water. Winter °C Otherwise, proceed with its filling, see sec- tion "Filling the heating circuit" on page All boilers have an "antifreeze"...
USER INSTRUCTIONS Operation with only production of hot wa- • Press key 15 for 2 seconds until the symbol appears on the display Figure 2.5. °C Figure 2.7 Adjustment of the heating temperature based on the external temperature (with- out external probe) Adjust the temperature of the heating delivery hot water as follows: • between 25 and 35 with an external temper- ature between 5 and 15°C;...
USER INSTRUCTIONS your boiler will automatically adjust the tem- below 50°C. perature of the heating system's delivery In these cases, we recommend installing a wa- water temperature in relation to the external ter softener in the d.h.w. system. temperature. If the maximum flow rate of the domestic hot In this case, the boiler must be set by a quali- water is too high so that a sufficient tempera- fied installer (see "Setting the K coefficient of...
USER INSTRUCTIONS NOTE: Should the power to the boiler fail, wait at least one minute before reactivating the function upon reactivation. To deactivate the 3 star preheating function Figure 2.14 press keys 13 and 14 at the same time (Figure 2.13) until "cF" appears on the display, which If the boiler will be inactive for a long period alternates with "oF".
USEFUL TIPS USEFUL TIPS der the boiler and check at the same time the heating circuit pressure on the display. The 3.1 Filling the heating circuit pressure must be between 1 bar and 1.5 bar (e.g. 1.3 bar in Figure 3.2). Heating circuit filling cock CLOSED...
USEFUL TIPS If the external temperature could reach values eral LCD characteristics" on page 8), the below 0°C it is recommended to leave the en- boiler is in lockout. The background of the dis- tire system on, setting the ambient thermostat play will flash (Figure 3.5).
USEFUL TIPS Water leaks from the safety valve Another possible signal occurs when the d.h.w. exchanger is not able to exchange all Check if the filling cock is well closed (see "Fill- the power delivered by the boiler. ing the heating circuit" on page 15). E.g. D.h.w. exchanger blocked by lime scale. Check from the "INFO" (information) menu This occurs only when the boiler has a demand that the heating circuit pressure is not close to...
USEFUL TIPS Number of months to main- c3 + value tenance 3 star status cF + value (ON=01, OFF=00) Code HW - BIC dc + value Revision HW - BIC dd + value Code FW - BIC dE + value Revision FW - BIC dF + value Figure 3.9 3.8 Remote anomaly code To scroll the values press the keys 16 (decrease) and 17 (increase). To exit the INFO mode, press If the optional remote is connected to the boil-...
USEFUL TIPS Flue gas probe The flue gas probe 19 indicated in Figure 3.10 is a safety device. It is triggered when the flue gas temperature exceeds 110°C, activating the boiler safety lockout, shutting it off. To reset normal boiler operation simply press the key 15 (Figure 3.8). Figure 3.10 - 19 -...
TECHNICAL SPECIFICATIONS 4.4 Technical data M160.2025 SM/M 20,0 Data in d.h.w. mode (nom.Q.) Nominal heat input in heating mode (Hi) kcal/h 17197 CO2 at nom. Q. with G20 9,0 - 9,8 25,0 CO2 at min. Q. with G20 8,2 - 9,0 (nom.Q.) Nominal heat input in d.h.w.
Page 25
TECHNICAL SPECIFICATIONS Gas supply pressures Heating Adjustable temperature * °C 25 - 85 mbar Max. operating temp. °C Nom. 2000 Methane G20 Min. 1700 Maximum pressure Max. 2500 Nom. 3000 Minimum pressure Butane G30 Min. 2000 Max. 3500 Available pressure difference (at 1000 l/h) 0,30 Nom.
Page 26
TECHNICAL SPECIFICATIONS Electrical data Voltage Frequency Electric power Degree of protection IPX5D Other characteristics Height Width Depth Weight Min. ambient temperature °C Max. ambient temperature °C Flue gas discharges Boiler type B23P C13 C33 C43 C53 C63 C83 Coaxial air/flue gas duct Ø 60/100 Twin pipe air/flue gas duct Ø...
TECHNICAL SPECIFICATIONS 4.5 Technical data M160.3035 SM/M 30,0 Data in d.h.w. mode (nom.Q.) Nominal heat input in heating mode (Hi) kcal/h 25795 CO2 at nom. Q. with G20 9,0 - 9,8 34,9 CO2 at min. Q. with G20 8,2 - 9,0 (nom.Q.) Nominal heat input in d.h.w.
Page 28
TECHNICAL SPECIFICATIONS Gas supply pressures Heating Adjustable temperature * °C 25 - 85 mbar Max. operating temp. °C Nom. 2000 Methane G20 Min. 1700 Maximum pressure Max. 2500 Nom. 3000 Minimum pressure Butane G30 Min. 2000 Max. 3500 Available pressure difference (at 1000 l/h) 0,33 Nom.
Page 29
TECHNICAL SPECIFICATIONS Electrical data Voltage Frequency Electric power Degree of protection IPX5D Other characteristics Height Width Depth Weight Min. ambient temperature °C Max. ambient temperature °C Flue gas discharges Boiler type B23P C13 C33 C43 C53 C63 C83 Coaxial air/flue gas duct Ø 60/100 Twin pipe air/flue gas duct Ø...
TECHNICAL SPECIFICATIONS 4.6 Hydraulic characteristic The by-pass is calibrated for a differential pres- The hydraulic characteristic represents the sure of approx. 0.3 - -0.4 bar. pressure (head) available in the heating sys- tem based on the flow rate. 4.7 Expansion tank Model M160.2025 SM/M The difference in height between the safety Pression (bar)
INSTALLATION INSTALLATION standards and laws. The safety valve must be connected to a suit- 5.1 Warnings able discharge duct to avoid flooding if it is The unit must discharge the com- activated. bustion products directly outside The condensate discharge siphon must be or in a suitable exhaust flue de- connected to the residential condensate dis- signed for that purpose and in...
INSTALLATION • If the boiler is installed in rooms where the ambient temperature could go below 0°C, it is recommended to take the proper pre- cautions in order to prevent damaging the boiler. • Do not add antifreeze or anticorrosion prod- ucts to the heating water in the wrong con- centrations or with chemical/physical char- acteristics that are incompatible with the hydraulic boiler components.
INSTALLATION 5.4 Dimensions 5.5 Fittings The boiler complies with the following dimen- sions: The boiler uses the following fittings: Cock Pipe ø Ø80 Ø80 Ø80 ø 16/18 ø 12/14 Ø100 G 3/4 MF ø 16/18 G 1/2 MF ø 12/14 ø 16/18 G1/2F 3 bar safety valve fitting Condensate discharge to be implemented with pipe min.
INSTALLATION in order to disconnect the system for mainte- CORRECT implementation of a wall-mount- nance purposes. ed concentric discharge system • Insert the flared stub pipe in the quick fit- tings. • Block the pipes by placing 1/2" and 3/4" gas- kets between the boiler fittings. • Carry out a leakage test for the gas supply system.
INSTALLATION INCORRECT implementation of twin flue Only the coaxial pipe with the terminal must gas discharge/air suction systems be horizontal as the discharge pipe has already been implemented with the correct slope. The following kits are available for connection to the boiler: Wall-mounting flue gas discharge kit (Fig- ure 5.8 A) 90°...
Page 36
INSTALLATION N.B.: The terminals of the air suction and M160.3035 SM/M horizontally and in case the terminal must always discharge horizontally. flue gas exhaust pipes must not be posi- tioned on opposite walls of the building Supplementary 45° or 90° elbow (Figure 5.8 (EN 483). Coaxial elbows Ø 60/100 mm. When these elbows are used in the duct, they reduce the maximum length of the flue gas ducts for:...
Page 37
INSTALLATION 90° 45° Figure 5.12 Roof-mounted flue gas discharge kit (Fig- ure 5.13) Coaxial duct Ø 80/125 mm with a nominal length of 0.96 m. This kit makes it possible to discharge directly Figure 5.11 to the roof. TYPE C If using ducts and terminals from another manufacturer (type C ), these must be ap- 90°...
Page 38
INSTALLATION TYPE B (Figure 5.14) be less than 0.5 m, whereas the max. sum of This type of flue gas discharge takes the com- sections A + B that can be implemented us- burent air necessary in the same room where ing extensions must not exceed 40 m for the boiler is installed, the combustion product model M160.2025 SM/M and 25 m for model...
INSTALLATION 5.9 Positioning of the draft terminals The draft terminals must: • be positioned on the outer perimeter walls of the building or on the roof; • comply with the minimum distances Figure 5.16 and any national or local laws. Position of the terminal A Under the window or other opening B Next to a window or door B Next to an air vent or ventilation Figure 5.16...
INSTALLATION 5.10 Electrical connection • Unscrew the screws L and remove the front panel M by pulling it towards you and then pushing it upwards in order to free it from the upper seats Figure 5.17. Figure 5.18 Connecting to the electric power supply network • Connect the electric power supply cable originating from the single pole switch to...
INSTALLATION Make the boiler cables exit using specific cable glands O (Figure 5.21). Remote External probe Electrical power supply Ambient Figure 5.21 Thermostat 5.11 Connecting an ambient thermo- Figure 5.19 stat or zone valves The path of the boiler and ambient thermostat Use the terminals indicated in Figure 5.19 to power supply cable or wires must follow the connect the ambient thermostat.
INSTALLATION The electric jumper between “1 and 3” must be removed. Voltage free contacts for the Do not connect live cables on the ambient thermostat “1 and 3” terminals. The path of the boiler and ambient thermostat power supply cable or wires must follow the path indicated in Figure 5.20.
INSTALLATION The path of the remote control cable must fol- low the path indicated in Figure 5.20. Make the boiler cables exit using specific cable glands O (Figure 5.21). Remote 5.15 Remote enabling of operation with the external probe External probe Functioning with the external probe in the boiler must be enabled if the remote control is used.
INSTALLATION Delivery temperature °C K=4 K=3 K=1,5 K=0,5 Figure 5.27 External temperature °C Figure 5.29 • Modify the programmed SET by pushing until a setting of 60 is dis- If the remote control IS CONNECTED to the played and wait for the programmed num- boiler (optional) refer to Figure 5.30.
Page 45
INSTALLATION Sequence for setting the K coefficient • Enter “programming mode” by pressing keys 15 - 16 - 17 (Figure 5.31) together for 10 sec- onds until the LCD display indicates the let- ters Pr alternating with code 01, indicating entry in “parameter 01” (Figure 5.32). Figure 5.33 • Press keys 15 and 17 (Figure 5.31) at the same time until the LCD display indicates the value of parameter 15 (Figure 5.34). Figure 5.31 Figure 5.34 • Using keys 16 or 17 makes it possible to change the value of parameter 15 from a minimum of 01 to a maximum of 60 based on the selected curve of the K coefficient in...
INSTALLATION to display the K REG If the ambient temperature is not comfortable, Press the button you can increase or decrease the heating sys- window (Figure 5.37). tem delivery temperature by ± 15°C with the keys 16 (decrease) and 17 (increase) (Figure 5.31).
Page 47
INSTALLATION • Press keys 15 and 17 (Figure 5.38) at the same time until the LCD display indicates the value of parameter 11 (10=60 seconds) (Figure 5.41). Figure 5.38 Figure 5.41 • Using keys 16 or 17 it is possible to mod- ify the value of parameter 11 from 00=0s to99=600s (each unit increase or decrease on the display corresponds to 6 seconds).
INSTALLATION 5.18 Selecting reignition frequency When the boiler functions in normal on/off heating mode, the minimum time between two ignitions is set to three minutes (re-igni- tion frequency). This time can be changed from a minimum of zero to a maximum of eight and a half minutes by programming it either from the control Figure 5.43 panel or remotely.
Page 49
INSTALLATION ters Pr, alternating with the code 10, indicat- ing mode. ing entry in “parameter 13" (Figure 5.48). • Press the button for more than 3 seconds to enter mode (Figure 5.50). Figure 5.50 Figure 5.48 • Press keys 15 and 17 (Figure 5.46) at the • Press buttons together to en- same time until the LCD display indicates ter transparent programming (Figure 5.51).
INSTALLATION Examples of hydraulic plants which corresponds to a re-ignition time of ap- prox. 3 minutes. High temperature zone + low temperature The adjustment range is between 0 and 8 and zone. a half minutes. Each step increase or decreased corresponds External temperature probe to 2 second.
PREPARATION FOR SERVICE PREPARATION FOR SERVICE • Remove the front panel on the body, see section "Removing the body panels" on page 6.1 Warnings Before performing the operations • Open the installed water cocks. described below, make sure that • Open one or more hot water cocks to bleed the installed bipolar switch is in the pipes. the off position. • Raise the automatic bleed valve cap 25 in Figure 6.3.
Page 52
PREPARATION FOR SERVICE Fill the condensate discharge si- The LCD display shows the boiler temperature phon with a half litre of water to (primary circuit) and the symbols prevent smoke from exiting at first ; the symbol flashes slowly Figure ignition. 6.7. The flue gas intake positioned on the flue gas discharge can be used for this operation (Figure 6.4).
CHECKING THE GAS REGULATION CHECKING THE GAS REGULATION Flue gas analysis outlets 7.1 Warnings Each time after measuring the gas pressure, properly close all tap- ping points that were used. After each gas regulation opera- tion, the valve adjustment compo- nents must be sealed.
Page 54
CHECKING THE GAS REGULATION • Press keys 16 and 17 (Figure 7.2) together un- til the LCD displays the letters LP that alter- nate with the minimum heating water tem- perature (e.g.45), indicating the activation of the "chimney sweep function" at minimum power (Figure 7.4). Figure 7.5 Figure 7.4 Check maximum burner pressure • Make sure that the ambient thermostat is in • Press key 17 3 times until the LCD display...
CHECKING THE GAS REGULATION 24 (model M160.2025 SM/M) and page 27 (model M160.3035 SM/M). • If the two values do not coincide, turn the RQ maximum adjustment screw (A in Figure 7.5) Figure 7.8 for the gas valve and calibrate the CO to the same value specified in the "Technical data" During the operations for checking burner section in the "Data in d.h.w. mode" table on maximum and minimum pressure, check the page 24 (model M160.2025 SM/M) and...
Page 56
CHECKING THE GAS REGULATION Useful efficiency at 30°/50° C (%) 107,0 106,5 106,0 105,5 105,0 M160.3035 SM/.. 104,5 104,0 M160.2025 SM/.. 103,5 103,0 102,5 Figure 7.12 102,0 8 10 12 14 16 18 20 22 24 26 28 30 Heat input (kW) Figure 7.10 Useful efficiency at 60°/80°...
Page 57
CHECKING THE GAS REGULATION • Press keys 15 and 17 (Figure 7.12) at the same time until the LCD display indicates the value of parameter 12 (Figure 7.15) (74=M160.2025 SM/M or 86=M160.3035 SM/M). Figure 7.15 • Using keys 16 or 17 (Figure 7.12) it is possi- ble to change the value of parameter 12 (see the graph Figure 7.9 to determine the cor- rect value in function of the useful heating power).
GAS TRANSFORMATION GAS CONVERSION ing the gas diaphragm (Figure 8.2), referring to the "Technical data" section on page 24 8.1 Warnings (model M160.2025 SM/M) and page 27 The operations for adapting the (model M160.3035 SM/M). boiler to the type of gas available must be performed by an Author- diaphragm ised Service Centre.
Page 59
GAS TRANSFORMATION of parameter 05 (00=G20) (Figure 8.6). Figure 8.6 • Pressing the key 17 3 times, it is possible Figure 8.3 to change the value of parameter 05 from 00=G20 to 05=G31 which is correct for LPG gas. • By pressing key 15 (Figure 8.3) confirmation of the inserted value is obtained. • By pressing keys 15 and 16 (Figure 8.3) to- gether, you will exit without changing the value (return to parameter list Figure 8.5)
MAINTENANCE MAINTENANCE 9.1 Warnings The operations described in this chapter must only be performed by professionally qualified personnel, therefore you are advised to con- tact an Authorised Service Centre. For efficient and continuous operation, the user must have maintenance and cleaning car- Figure 9.2 ried out once a year by an Authorised Service Centre technician.
MAINTENANCE the value of parameter 28 from 0 to 48 months. It is possible to set parameter 28 to 99 thereby disabling the maintenance request (symbol will disappear from the display). • By pressing key 15 (Figure 9.1) confirmation of the inserted value is obtained. • By pressing keys 15 and 16 (Figure 9.1) to- gether, you will exit without changing the value (return to parameter list Figure 9.3).
MAINTENANCE 9.4 Reinstalling the body panels 9.5 Emptying the d.h.w. circuit Side panels • Close the installed d.h.w. inlet cocks . Reinstall the side panels E and F following the • Open the system's domestic hot water cocks. operations described in section "Removing the body panels" on page 61 in reverse order. 9.6 Emptying the heating circuit Front panel • Close the installed heating system delivery • Install the front panel D, hooking its upper and return cocks.
MAINTENANCE 9.7 Cleaning the primary condensate exchanger and the burner • Removal of the burner fan unit 40 in Figure 9.11. Figure 9.12 • Disconnect the fan connector O by pressing the plastic hook N located below the con- nector (Figure 9.12). • Unscrew the screws J and remove the burner fan unit 40 (Figure 9.11). • Extract the burner casing by pulling it out- wards.
MAINTENANCE 9.8 Check the pressure in the heating • Activate the "chimney sweep function" at expansion tank maximum output in heating mode (section Empty the heating circuit as described in sec- "Setting the boiler chimney sweep function" tion "Emptying the heating circuit" on page on page 65) 62 and check that the expansion tank pres- • Make sure that the ambient thermostat is in...
MAINTENANCE 9.12 Checking the condensate dis- charge siphon • The condensate discharge siphon 33 (Figure 9.16) does not require particular mainte- nance. Simply check: • That solid deposits have not formed and re- move them if necessary. • That the condensate discharge pipes are not obstructed.
Page 66
MAINTENANCE Figure 9.19 Figure 9.21 Chimney sweep function at minimum out- Chimney sweep function at maximum out- put in heating mode put in domestic hot water mode • Press key 17 (Figure 9.17) to vary the output • Press key 17 again to vary the output in chim- in chimney sweep mode: when the LCD dis- ney sweep mode: when the LCD displays the plays the letters hP that alternate with the letters dP that alternate with the tempera- temperature of the heating water (e.g.
MAINTENANCE PARAMETERS VALUE Reignition frequency Pr 10 in heating mode Pump post-circula- Winter °C Pr 11 tion Regulation of the Pr 12 useful power in heat- ing mode Summer °C Pump mode opera- Pr 13 Figure 9.23 tion Burner ignition pow- Pr 14 9.14 Settings for changing the control Value of the external card...
Page 68
MAINTENANCE the letters Pr that alternate with the code gether, you will exit without changing the 01 indicating entry in “parameter 01" (Figure value (return to parameter list Figure 9.26) 9.26). • Scroll the various parameters using keys 16 or 17 until the LCD display indicates the let- ters Pr, alternating with the code 02, indicat- ing entry in “parameter 02".