Sony CDX-R3000 Service Manual
Sony CDX-R3000 Service Manual

Sony CDX-R3000 Service Manual

Fm/am compact disc player
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CDX-R3000/RW300
SERVICE MANUAL
Ver. 1.2 2006.05
• The tuner and CD sections have no adjustments.
AUDIO POWER SPECIFICATIONS (US Model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
CD player section
Signal-to-noise ratio
120 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
US, Canadian Model:
87.5 – 107.9 MHz
E model:
FM tuning interval:
50 kHz/200 kHz
switchable
87.5 – 108 MHz (at 50 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
Sony Corporation
9-961-386-03
2006E04-1
eVehicle Division
© 2006.05
Published by Sony Techno Create Corporation
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
AM
Tuning range
Antenna terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
Power amplifier section
Outputs
Speaker impedance
Maximum power output 52 W × 4 (at 4 ohms)
General
Outputs
Inputs
Tone controls
FM/AM COMPACT DISC PLAYER
US Model
CDX-R3000/RW300
Canadian Model
E Model
NEW
MG-611XA-186//K
KSS1000E
US, Canadian Model:
530 – 1,710 kHz
E Model:
AM tuning interval:
9 kHz/10 kHz switchable
531 – 1,602 kHz (at 9 kHz step)
530 – 1,710 kHz (at 10 kHz step)
External antenna connector
30 µV
Speaker outputs
(sure seal connectors)
4 – 8 ohms
Audio outputs terminal (rear/sub switchable)
Power antenna relay control terminal
Power amplifier control terminal
Antenna input terminal
Remote controller input terminal (E Model)
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
– Continued on next page –
CDX-R3000
1

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Summary of Contents for Sony CDX-R3000

  • Page 1 Mid: ±10 dB at 1 kHz (XPLOD) Frequency response 30 – 15,000 Hz High: ±10 dB at 10 kHz (XPLOD) – Continued on next page – FM/AM COMPACT DISC PLAYER Sony Corporation 9-961-386-03 2006E04-1 eVehicle Division © 2006.05 Published by Sony Techno Create Corporation...
  • Page 2 NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3 CDX-R3000/RW300 Notes on CD-Rs (recordable CDs)/CD-RWs (rewritable UNLEADED SOLDER CDs) Boards requiring use of unleaded solder are printed with the lead This unit can play the following discs: free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
  • Page 4: Table Of Contents

    CDX-R3000/RW300 TABLE OF CONTENTS 1. GENERAL Location of Controls (US, Canadian Model) ......5 Location of Controls (E Model) ..........5 Connections (US, Canadian Model) ........6 Connections (E Model) ............7 2. DISASSEMBLY 2-1. Sub Panel (1) Assy .............. 9 2-2.
  • Page 5: General

    CDX-R3000/RW300 SECTION 1 GENERAL This section is extracted from instruction manual. (US, Canadian Model) (E Model)
  • Page 6: Connections (Us, Canadian Model)

    CDX-R3000/RW300 Connections (US, Canadian Model)
  • Page 7: Connections (E Model)

    CDX-R3000/RW300 Connections (E Model)
  • Page 8: Disassembly

    CDX-R3000/RW300 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. SUB PANEL (1) ASSY (Page 9) 2-2. CD MECHANISM BLOCK (Page 9) 2-10. SERVO BOARD 2-3. MAIN BOARD 2-4. CHASSIS (T) SUB ASSY...
  • Page 9: Sub Panel (1) Assy

    CDX-R3000/RW300 Note : Follow the disassembly procedure in the numerical order given. 2-1. SUB PANEL (1) ASSY 3 two claws 2 two claws 1 two screws (+PTT 2.6 x 6) 4 sub panel (1) assy 2-2. CD MECHANISM BLOCK 7 bracket (CD)
  • Page 10: Main Board

    CDX-R3000/RW300 2-3. MAIN BOARD 1 three screws (+BTT) 2 two screws (+PTT 2.6 x 8) 3 MAIN board 2-4. CHASSIS (T) SUB ASSY 4 claw 2 two screws (+P 1.7 x 2.2) 1 two screws (+P 1.7 x 2.2) 6 chassis (T) sub assy...
  • Page 11: Roller Arm Assy

    CDX-R3000/RW300 2-5. ROLLER ARM ASSY 3 washer (1.0 – 2.5) 5 roller arm assy 4 worm wheel (RA) 2 spring (RAR) 1 spring (RAL) 2-6. CHASSIS (OP) ASSY qa chassis (OP) assy 0 compression spring (damper) lever (D) 4 washer...
  • Page 12: Optical Pick-Up

    CDX-R3000/RW300 2-7. OPTICAL PICK-UP 2 chucking arm sub assy 5 claw 1 tension coil spring (CHKG) 7 optical pick-up 6 main shaft 4 rack (SL) 3 screw (+B 1.4 x 5) 2-8. SL MOTOR ASSY (M902) 1 screw (+P 1.4 x 1.8)
  • Page 13: Le Motor Assy (M903)

    CDX-R3000/RW300 2-9. LE MOTOR ASSY (M903) 8 screw 0 woam (LEB) assy (+M 1.7 x 2.5) 9 bearing (LEB) 2 washer qa screw (+M 1.7 x 2.5) qf two toothed lock screws 3 gear (LE1) (+M 1.4 ) lever (D)
  • Page 14: Diagrams

    CDX-R3000/RW300 SECTION 3 DIAGRAMS 3-1. IC PIN DESCRIPTIONS • IC1 µPD63712GC-8EU-A (RF AMP, DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR) (SERVO BOARD) Pin No. Pin Name Pin Description Laser diode ON/OFF control signal output (L: laser OFF, H: laser ON) Dimmer monitor input from optical pick-up laser diode.
  • Page 15 CDX-R3000/RW300 Pin No. Pin Name Pin Description LRCK Not used. (Connect to LRCKIN in this set) DVDD — Power supply pin (+3.3 V) Focus servo drive PWM signal output (+) FD– Focus servo drive PWM signal output (–) Tracking servo drive PWM signal output (+) TD–...
  • Page 16 CDX-R3000/RW300 • IC801 MB90473PF-G166-BNDE1 (SYSTEM CONTROL) (MAIN BOARD (2/2)) Pin No. Pin Name Pin Description Audio mute control signal output 2 to 4 — Not used in this set. (Open) BEEP Beep signal output to power amp IC VOL ATT...
  • Page 17 CDX-R3000/RW300 Pin No. Pin Name Pin Description TEL ATT TEL ATT signal output Not used in this set. (Open) ACC IN Accessory power supply detect signal input SIRCS Remote control signal (infrared rays) input RAM BU Not used in this set. (Fixed at “L”.)
  • Page 18: Block Diagram -Cd Section

    CDX-R3000/RW300 3-2. BLOCK DIAGRAM — CD SECTION — • R-ch is omitted due to same as L-ch. • Siganal Path : CD PLAY DETECTOR MAIN 77 AGCI AGCO 71 RFI 69 ASY LOUT CD-L SECTION (Page 19) ROUT R-CH RF AMP,DIGITAL SERVO,...
  • Page 19: Block Diagram -Main Section

    CDX-R3000/RW300 3-3. BLOCK DIAGRAM — MAIN SECTION — ELECTRONIC VOLUME IC401 CD-L PJ401 9 C2 SECTION OUTS1 (Page 18) R-CH 8 C1 REAR OUTS2 R-CH AUDIO OUT R-CH POWER AMP MUTE TUX601 IC100 Q407 (TUNER UNIT) CNP901 PJ601 1 ANT...
  • Page 20: Block Diagram -Display Section

    CDX-R3000/RW300 3-4. BLOCK DIAGRAM — DISPLAY SECTION — 3-5. CIRCUIT BOARDS LOCATION SYSTEM CONTROL LCD DRIVER SERVO board IC801 (3/3) IC501 SENSOR board KEYIN0 KEY MATRIX SPEAKER board S501-522 LCD501 LCD SO SEG3 KEYIN1 LCD SCK LIQUID SEG50 LCD CE...
  • Page 21: Note For Printed Wiring Boards And Schematic Diagrams

    CDX-R3000/RW300 Ver. 1.2 3-6. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 3-7. WAVEFORMS THIS NOTE IS COMMON FOR PRINTED WIRING — Servo Board — BOARDS AND SCHEMATIC DIAGRAMS. — Main Board — (MODE: CD PLAY) (In addition to this, the necessary note is printed in each block.)
  • Page 22: Printed Wiring Boards -Cd Mechanism Section

    CDX-R3000/RW300 3-8. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. (Page 26)
  • Page 23: Schematic Diagram -Cd Mechanism Section

    CDX-R3000/RW300 • Refer to page 21 for Waveforms. 3-9. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 29 for IC Block Diagram. TP19 TP32 TP33 R14 R15 TP31 TP20 TP30 TP29 TP14 TP21 TP28 TP27 TP26 TP13...
  • Page 24: Schematic Diagram -Main Section (1/2)

    CDX-R3000/RW300 3-10. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 30 for IC Block Diagram. TUX601 C600 PJ601 PJ401 C435 C436 JR10 C303 C108 IC100 IC B/D C113 C424 R416 C440 R431 Q405 R421 IC401 C101 Q404...
  • Page 25: Schematic Diagram -Main Section (2/2)

    CDX-R3000/RW300 3-11. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 21 for Waveforms. (Page 24) R813 C447 R447 C802 D702 R837 C809 R821 D820 C801 R823 C446 C441 C810 R822 R448 CN751 C709 C707 R834 R832 C823...
  • Page 26: Printed Wiring Boards -Main Section

    CDX-R3000/RW300 3-12. PRINTED WIRING BOARDS — MAIN SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. (Page 22) • Semiconductor Location Ref. No. Location Ref. No. Location D400 D917 D600 D919 D801 D921 D808...
  • Page 27: Printed Wiring Board -Display Section

    CDX-R3000/RW300 3-13. PRINTED WIRING BOARD — DISPLAY SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. (Page 26) R505 R503 R504 R510 R509 R516 R518 R508 R515 R519 CN901 R578 R577 R501 R575 R574...
  • Page 28: Schematic Diagram -Display Section

    CDX-R3000/RW300 3-14. SCHEMATIC DIAGRAM — DISPLAY SECTION — R552 R551 R534 LED501 IC906 R571 R573 R575 R577 R579 LED503 R537 LED515 LED512 LED509 LED505 LED513 IC502 R533 R536 R532 CN901 LED502 R531 LED517 LED518 LED510 LED522 LED521 Q501 D521 IC501...
  • Page 29: Ic Block Diagrams

    CDX-R3000/RW300 3-15. IC BLOCK DIAGRAMS IC2 BA5966FP-FE2 (SERVO Board) MUTE – – – – – – LEVEL SHIFT – – LEVEL LOADING DRIVER SHIFT OUT F OUT R LEVEL SHIFT – – LEVEL SHIFT – – – – – –...
  • Page 30 CDX-R3000/RW300 IC401 BD3808FS (MAIN Board) FADER FADER FADER FADER (0~-58, (0~-58, (0~-58, (0~-58, C BUS -∞dB) -∞dB) -∞dB) -∞dB) GAIN+ATT LOGIC (+10~-29, -∞dB) 2ND ORDER LPF EFFECT (0dB~ EFFECT (0dB~ +20dB,2dB STEP) +20dB,2dB STEP) fc:OFF,80,120,160Hz 2ND ORDER Q: 0.707 BASS...
  • Page 31: Exploded Views

    CDX-R3000/RW300 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 32: Front Panel Section

    CDX-R3000/RW300 4-2. FRONT PANEL SECTION not supplied (DISPLAY board) not supplied LCD901 not supplied not supplied supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3384-410-1 PANEL (BASE) ASSY, FRONT (R3000:US,CND) 3-258-869-01 PANEL, FRONT BACK...
  • Page 33: Cd Mechanism Section (1)

    CDX-R3000/RW300 4-3. CD MECHANISM SECTION (1) (MG-611XA-186//K) not supplied not supplied (SENSOR board) not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3372-455-A CHASSIS (T) SUB ASSY 3-253-748-01 DAMPER(S) 3-253-729-01 SPRING (LTR), TENSION COIL 3-352-758-31 SCREW (M1.7), TOOTHED LOCK...
  • Page 34: Cd Mechanism Section (2)

    CDX-R3000/RW300 4-4. CD MECHANISM SECTION (2) (MG-611XA-186//K) (including M901) M902 not supplied not supplied not supplied not supplied The components identified by Les composants identifiés par une mark 0 or dotted line with mark marque 0 sont critiques pour 0 are critical for safety.
  • Page 35: Cd Mechanism Section (3)

    CDX-R3000/RW300 4-5. CD MECHANISM SECTION (3) (MG-611XA-186//K) M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-338-647-31 WASHER (1.0-2.5) 3-259-467-01 BRACKET (LEM) 3-259-024-01 WHEEL (RA), WORM 3-345-648-91 SCREW (M1.4), TOOTHED LOCK A-3337-633-A ARM ASSY, ROLLER A-3372-456-A WORM (LEB) ASSY...
  • Page 36: Cd Mechanism Section (4)

    CDX-R3000/RW300 4-6. CD MECHANISM SECTION (4) (MG-611XA-186//K) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-259-429-01 WHEEL (LE), WORM 3-899-829-01 WASHER (SLIT) 3-344-223-01 WASHER 3-259-032-01 GEAR (LE2) 3-259-470-01 GEAR (LE1) A-3372-453-A CHASSIS (M) BLOCK ASSY 3-253-755-01 LEVER (D)
  • Page 37: Electrical Parts List

    CDX-R3000/RW300 SECTION 5 DISPLAY ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 38 CDX-R3000/RW300 DISPLAY MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R502 1-216-819-11 METAL CHIP 1/10W R577 1-216-808-11 METAL CHIP 1/10W R503 1-216-819-11 METAL CHIP 1/10W (RW300) R504 1-216-821-11 METAL CHIP 1/10W R577 1-216-809-11 METAL CHIP...
  • Page 39 CDX-R3000/RW300 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C303 1-216-864-11 METAL CHIP 1/10W C908 1-126-960-11 ELECT C400 1-162-970-11 CERAMIC CHIP 0.01uF C406 1-136-154-00 FILM 0.012uF C909 1-162-970-11 CERAMIC CHIP 0.01uF C407 1-162-965-11 CERAMIC CHIP 0.0015uF 10%...
  • Page 40 CDX-R3000/RW300 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > R448 1-216-841-11 METAL CHIP 1/10W R603 1-247-807-31 CARBON 1/4W L400 1-414-398-11 INDUCTOR 10uH R604 1-247-807-31 CARBON 1/4W L602 1-414-394-41 INDUCTOR 2.2uH R606 1-216-809-11 METAL CHIP...
  • Page 41 CDX-R3000/RW300 MAIN SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R854 1-216-864-11 METAL CHIP 1/10W 1-162-970-11 CERAMIC CHIP 0.01uF R860 1-216-845-11 METAL CHIP 100K 1/10W 1-107-826-11 CERAMIC CHIP 0.1uF R861 1-216-809-11 METAL CHIP 1/10W 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 42 CDX-R3000/RW300 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-833-11 METAL CHIP 1/10W ACCESSORIES 1-216-797-11 METAL CHIP 1/10W ************ 1-216-797-11 METAL CHIP 1/10W 1-216-821-11 METAL CHIP 1/10W 3-261-844-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) 1-216-821-11 METAL CHIP 1/10W...
  • Page 43 CDX-R3000/RW300 US Model CDX-R3000/RW300 Canadian Model SERVICE MANUAL E Model CDX-R3000 Ver. 1.1 2005.07 SUPPLEMENT-1 File this supplement with the service manual. Subject : Change of display board. When performing service and inspection, check the suffix of the part number of the display board.
  • Page 44 CDX-R3000/RW300 • NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For schematic diagrams. For printed wiring boards.
  • Page 45 CDX-R3000/RW300 1. PRINTED WIRING BOARD — DISPLAY SECTION — : Uses unleaded solder. LED521 LED503 LED517 S516 S515 LCD501 S522 LED513 LED514 LED501 LED516 LED520 LED525 LED522 LED505 LED504 LED511 LED510 LED509 LED508 LED506 LED518 LED512 S502 S501 S504 LED524...
  • Page 46 CDX-R3000/RW300 2. SCHEMATIC DIAGRAM — DISPLAY SECTION — R552 R551 LED501 IC906 R571 R573 R575 R577 R579 LED503 R537 IC502 LED515 LED512 LED509 LED505 LED513 R533 R536 R532 CN901 LED502 C958 R531 LED517 LED518 LED510 LED522 LED521 IC501 R553 LED514...
  • Page 47 CDX-R3000/RW300 DISPLAY 3. ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 48 CDX-R3000/RW300 DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R506 1-216-823-11 METAL CHIP 1.5K 1/10W R578 1-216-805-11 METAL CHIP 1/10W R507 1-216-825-11 METAL CHIP 2.2K 1/10W (RW300) R508 1-216-827-11 METAL CHIP 3.3K 1/10W R578 1-216-809-11 METAL CHIP...
  • Page 49 CDX-R3000/RW300 MEMO...
  • Page 50 CDX-R3000/RW300 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003.11 2005.07...

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