Lennox LHT Series Service Manual
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S e r v i c e L i t e r a t u r e
The LHT156, 180and 240 are configure to order units
(CTO) with a wide selection of factory installed options.
Optional electric heat is factory- or field-installed. Electric
heat operates in single or multiple stages depending on
the kW input size. 15kW to 60 kW heat sections are avail-
able for the LHT156 and 180 units and 15 kW to 90 kW
heat sections are available for the LHT240.
Cooling capacities range from 13 to 20 tons. The LHT 156,
180 & 240 utilize two compressors and six condenser fans.
Multi-Stage Air Volume MSAV
The VFD-driven blower will operate at lower speeds when
demand is low and increase to higher speeds when de-
mand is high.
All LHT units are designed to accept any of several differ-
ent energy management thermostat control systems with
minimum field wiring. Factory- or field-provided control op-
tions connect to the unit through Smartwire connectors.
When "plugged in" the controls become an integral part of
the unit wiring.
The CORE Control System is designed to accelerate
equipment install and service. Standard with all Enlight
rooftop units, control system integrates key technologies
that lower installation costs, drive system efficiency, and
protect your investments.
The CORE Unit Controller is a microprocessor-based
controller that provides flexible control of all unit functions.
Information contained in this manual is intended for use
by qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching
four cables to the holes located in the unit base rail (two
holes at each corner). Refer to the installation instructions
for the proper rigging technique.
WARNING
Improper
installation,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a licensed professional HVAC
installer or equivalent, service agency, or the gas
supplier
UNIT INFORMATION
UNIT INFORMATION
LHT156 through 240
blower option is available.
®
adjustment,
alteration,
100084
To prevent serious injury or death:
1- Lock-out/tag-out before performing maintenance.
2- If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove
fan belt where applicable, and ensure all
controllers and thermostats are set to the "OFF"
position before performing maintenance.
3- Always keep hands, hair, clothing, jewelry, tools,
etc., away from moving parts.
Options / Accessories . . . . . . . . . . . . . . . . . . . . . Page 2
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Blower Data .. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Electrical / Electric Heat Data.. . . . . . . . . . . . . . . Page 10
Unit Parts Arrangement . . . . . . . . . . . . . . . . . . . Page 14
I-Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 14
II-Placement and Installation . . . . . . . . . . . . . . . Page 29
III-Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29
IV Start Up - Operation . . . . . . . . . . . . . . . . . . . . Page 31
V-System Service Checks . . . . . . . . . . . . . . . . . Page 31
VI-Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 31
VII-Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . Page 32
IX-Wiring and Operation Sequence . . . . . . . . . . Page 39
Page 1
LHT SERIES
13 to 20 ton
WARNING

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Summary of Contents for Lennox LHT Series

  • Page 1: Table Of Contents

    LHT SERIES UNIT INFORMATION UNIT INFORMATION 13 to 20 ton 100084 S e r v i c e L i t e r a t u r e LHT156 through 240 The LHT156, 180and 240 are configure to order units (CTO) with a wide selection of factory installed options.
  • Page 2: Options / Accessories

    OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number COOLING SYSTEM 22H54 Condensate Drain Trap Copper 76W27 Drain Pan Overflow Switch 21Z07 BLOWER - SUPPLY AIR Blower Option MSAV Multi-Stage Air Volume option (With VFD Bypass Control) Factory ®...
  • Page 3 OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number INDOOR AIR QUALITY Air Filters Healthy Climate High Efficiency Air Filters MERV 8 54W67 ® 24 x 24 x 2 (Order 6 per unit) MERV 13 52W40 MERV 16 21U42...
  • Page 4 OP TIONS / A C C ESSORIES Unit Model No Catalog Item Description Number ELECTRIC HEAT 22H66 15 kW 208/230V-3ph 460V-3ph 22H67 575V-3ph 22V35 22H70 30 kW 208/230V-3ph 22H71 460V-3ph 22V37 575V-3ph 22H74 45 kW 208/230V-3ph 22H75 460V-3ph 22V39 575V-3ph 22H78 60 kW 208/230V-3ph...
  • Page 5 OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number ¹ POWER EXHAUST (DOWNFLOW APPLICATIONS ONLY) 22H90 Standard Static, SCCR Rated 208/230V 460V 22H91 575V 22V34 ROOF CURBS Hybrid Roof Curbs, Downflow 8 in. height 11F58 14 in.
  • Page 6: Specifications

    SP ECIF ICATIONS General Data Nominal Tonnage 13 Ton 15 Ton 20 Ton Model Number LHT156H4M LHT180H4M LHT240H4M Efficiency Type High High High Blower Type MSAV® MSAV® MSAV® Multi-Stage Air Volume Multi-Stage Air Volume Multi-Stage Air Volume Cooling Gross Cooling Capacity - Btuh 154,000 181,000 232,000...
  • Page 7 Page 7...
  • Page 8: Blower Data

    BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal Maximum Drive Kit Number RPM Range 3.45 535 - 725 3.45 710 - 965 5.75 685 - 856 5.75 850 - 1045 5.75 945 - 1185 8.63 850 - 1045 8.63 945 - 1185 8.63 1045 - 1285...
  • Page 9 BLOWER DATA POWER EXHAUST FAN PERFORMANCE MINIMUM AIR VOLUME REQUIRED FOR USE WITH Return Air System Static Air Volume Exhausted OPTIONAL ELECTRIC HEAT Pressure Electric Heat kW Minimum cfm in. w.g. 6000 0.00 8630 6000 0.05 8210 0.10 7725 6000 0.15 7110 6000...
  • Page 10: Electrical / Electric Heat Data

    ELECT RICAL/ELECT R IC H EAT D ATA Model No. LHT156H4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 17.6 (Non-Inverter) Locked Rotor Amps 66.1 55.3 Compressor 2 Rated Load Amps 22.4 10.6...
  • Page 11 ELECTR IC AL/ELECTRIC HEAT D ATA 1 5 TO N Model No. LHT180H4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 25.3 (Non-Inverter) Locked Rotor Amps Compressor 2 Rated Load Amps 12.2 (Non-Inverter)
  • Page 12 ELECTRIC AL/ELECTRIC H EAT DATA 2 0 TO N Model No. LHT240H4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 32.6 14.8 11.1 (Non-Inverter) Locked Rotor Amps 93.7 Compressor 2 Rated Load Amps 31.1...
  • Page 13 ELECTRIC H EAT CAPACITIES 15 kW 30 kW 45 kW 60 kW 90 kW Volts Btuh No. of Btuh No. of Btuh No. of Btuh No. of Btuh No. of Input Input Output Stages Input Output Stages Input Output Stages Input Output Stages...
  • Page 14: Unit Parts Arrangement

    PARTS ARRANGEMENT INDOOR FILTERS COIL (SIX - 24 X 24 X 2”) OUTDOOR BLOWERS FANS ECONOMIZER DAMPERS (OPTIONAL) BLOWER MOTOR BLOWER INVERTER UNIT 8.8.8.8 CONTROLLER CONDENSATE DRAIN OUTDOOR COILS COMPRESSORS DISCONNECT (FACTORY-INSTALLED ELECTRIC OPTION) HEAT FIGURE 1 I-UNIT COMPONENTS 1-Disconnect Switch S48 All 13 through 20 ton units are configure to order units Units with higher SCCR rating may be equipped with an (CTO).
  • Page 15 Components Arrangement FIGURE 3 Components Arrangement FIGURE 4 Page 15...
  • Page 16 4-Terminal Block TB13 9-Power Exhaust Relay K65 & K231 (PED units) Power exhaust relays K65 and K231 are N.O. DPDT TB13 terminal block distributes line voltage power to the relays with a 24VAC coil. The relay are used in units line voltage items in the unit.
  • Page 17 Relative Humidity Sensor - Optional Economizer Differential Pressure Sensor - Optional Rooftop units installed with Smart Airflow™ will have a The indoor relative humidity sensor (A91) is an analog Pressure Transducer (PT5) present in the economizer. sensor with a 0-10VDC output over a relative humidity PT5 requires 5VDC power supply (P266-5 and {P266- range of 0-100% relative humidity.
  • Page 18 15-Second-Stage Power Exhaust Relay K231 15-Fuse F61 (Higher SCCR units only) (Staged-Blower units equipped with power exhaust) Fuse F61 is used on units with higher SCCR rating. F61 provides overcurrent protection to compressor and other The second power exhaust fan is controlled by K231. cooling components.
  • Page 19 SIEMENS OVERLOAD RELAY BLUE RESET BUTTON IN FACTORY SET AUTO MODE (Turn clockwise to H for manual reset) GREEN TRIP INDICATOR (Flush with surface -- not tripped; Above surface -- tripped) AMP ADJUSTMENT DIAL Adjust relay amp setting according to value given on the blower motor nameplate. Proper relay amp setting equals motor nameplate FLA X service factor of 1.15 X .95.
  • Page 20 REFRIGERANT CIRCUITS INDOOR COIL CIRCUIT 1 & 2 ARE INTERLACED CIRCUIT 1 OUTDOOR COIL CIRUIT 2 OUTDOOR COIL FIGURE 8 B-Cooling Components WARNING Units use independent cooling circuits consisting of one Electrical shock hazard. Compressor must be compressor, one condenser coil, and one evaporator coil grounded.
  • Page 21 2-Crankcase Heaters HR1 and HR2 5-Defrost Control All LHT units use insertion type heaters. Heater HR1 is The defrost control ensures that the heat pump outdoor installed around compressor B1 and HR2 compressor B2. coil does not ice excessively during the heating mode. The defrost control uses input from the coil and ambient sen- 3-High Pressure Switches S4 and S7 sor to initiate demand defrost cycles from the M4 Board.
  • Page 22 THERMISTOR LOCATION INDOOR COIL (RT46, RT47) Note - 156H units do not use bypass assemblies BLUE RT47 YELLOW RT46 RT46 / RT47 FIGURE 9 THERMISTOR LOCATION OUTDOOR COIL (RT48, RT49) YELLOW BLUE RT49 FIGURE 10 Page 22...
  • Page 23 C-Blower Compartment IMPORTANT The blower compartment is located between the evapo- Three Phase Scroll Compressor Voltage rator coil and the compressor / control section on the op- Phasing posite side of the condenser coil. The blower assembly is accessed by disconnecting the blower motor wiring (and Three phase scroll compressors must be phased all other plugs) and removing the screws on either side of sequentially to ensure correct compressor and...
  • Page 24 B-Blower Access 2 - With all access panels in place, measure static pressure external to unit (from supply to return). 1 - Disconnect jack/plug connector to blower motor. Blower performance data is based on static pressure Also disconnect jack/plug connector heating limit readings taken in locations shown in figure 13.
  • Page 25 BLOWER ASSEMBLY - NO TENSIONER TO INCREASE CFM LOOSEN ALLEN SCREW & TO INCREASE BELT TENSION TURN PULLEY CLOCKWISE 1-Loosen four screws securing blower motor to TO DECREASE CFM sliding base. TURN PULLEY COUNTERCLOCKWISE clockwise, to move the motor downward and tighten the belt.
  • Page 26 3 - Measure belt deflection force. For a used belt, the deflection force should be 5 lbs. A new belt PULLEY ALIGNMENT - WITH TENSIONER deflection force should be 7 lbs ALIGNED A force below these values indicates and under ten- TENSIONER sioned belt.
  • Page 27 D-OPTIONAL ELECTRIC HEAT 3-High Temperature Limits S15 and S107 (Primary) See ELECTRICAL / ELECTRIC HEAT DATA and ELEC- S15 and S107 are SPST N.C. auto-reset thermostats lo- TRIC HEAT CAPACITIES (table of contents) for LCH to cated on the back panel of the electric heat section below EHA match-ups and electrical ratings.
  • Page 28 FIGURE 17 EHA 15, 30, 45, 60 and 90 KW ELECTRIC HEAT SECTION PARTS ARRANGEMENT HEATING ELEMENTS HE1 - HE14 ELECTRIC HEAT VESTIBULE CONTROL WIRE HARNESS TRIC HEAT LIMIT S15(1 SECTION) S107(2 SECTION) FIGURE 18 Page 28...
  • Page 29: Ii-Placement And Installation

    TABLE 5 ELECTRIC HEAT SECTION FUSE RATING FUSE (3 each) EHA QUANTITY VOLTAGES & SIZE F3 - 1 F3 - 2 F3 - 3 F3 - 4 F3 - 5 F3 - 6 F3 - 7 F3 - 8 50 Amp 208/230V ----- -----...
  • Page 30 TABLE 6 TABLE 8 156 Compressor 1 Frequency 56Hz - 581167-01 240 Compressor 1 Frequency 68Hz - 581169-01 Outdoor Outdoor Circuit 1 Circuit 2 Circuit 1 Circuit 2 Coil En- Coil En- tering Air tering Air Temp⁰F Temp⁰F Dis. +10 Suc.
  • Page 31: Start Up - Operation

    IV- START-UP OPERATION V- SYSTEMS SERVICE CHECKS A-Cooling System Service Checks A-Preliminary and Seasonal Checks 1 - Make sure the unit is installed in accordance with LHT units are factory charged and require no further ad- the installation instructions and applicable codes. justment;...
  • Page 32: Vii-Accessories

    Optional supply/return transitions C1DIFF33C-1 and frames are recommended in all other applications but C1DIFF34C-1 are available for use with LHT series units not required. If the LHT units are not mounted on a flat utilizing optional C1CURB roof curbs. Transition must be...
  • Page 33 NOTE - Gravity exhaust dampers are required with power C1DAMP10 MANUAL OUTDOOR AIR DAMPER exhaust. The economizer is controlled by the A55 Unit Controller. The economizer will operate in one of four modes. Each mode requires a different A55 Unit Controller DIP switch setting.
  • Page 34 (A173) is located below the control pan- LHT series units. An exhaust hood is furnished with the el. Wiring for the smoke detectors are shown on the tem- gravity exhaust damper.
  • Page 35 N-Drain Pan Overflow Switch S149 (optional) Location of both The overflow switch is used to interrupt cooling operation the Supply and Return IAQ Sensors when excessive condensate collects in the drain pan. The N.C. overflow switch is connected to the M2 Unit Control- ler (A55) through DI-3.
  • Page 36: Viii-Staged Blower

    VIII--Multi-Staged Blower RTU MENU > SETTINGS > RTU OPTIONS > DAMPER Tap “Next” to skip tabs and complete damper position cal- A-Design Specifications ibration until “Damper Calibration Blower Speed High” tab Use the “Blower CFM Design Specifications” table at- appears. tached to the unit (table 18 in the installation instructions) Measure the intake air CFM.
  • Page 37 F-Unit Operation 5 - Restore power to unit. Blower will operate in constant air volume (CAV) mode. Use the mobile app to check unit mechanical operation. Note - The indoor blower motor will start as soon as See the Service - Test section of the Unit Controller man- the main unit power is restored.
  • Page 38 TABLE 11 HEATING, VENTILATION & SMOKE MINIMUM AND MAXIMUM CFM Unit Heating CFM Vent CFM Smoke CFM Default Default Model Speed Heat Code Default 2725 4325 LDT156H 6000 4500 6250 5200 1950 62500 5200 1950 6250 HP W/O EH 3900 LHT156H 15, 30, 45, 60, 90 KW E, J, K, L,...
  • Page 39: Ix-Wiring And Operation Sequence

    IX-Wiring Diagrams and Sequence of Operation THERMOSTAT A173 CTRL SMOKE DETECT J250 P250 P251 J251 J252 P252 P253 J253 FIRE ALARM CONTACT SUPPLIED BY OTHERS FROM IAQ WIRING DIAGRAM DI−1 P299 P387 J299 J387 MAIN CTRL J297 J298 P297 P298 J387 J298 J297 J299 IAQ+...
  • Page 40 Economizer MS7110K RANGE 2−10 VDC NF24−SR AF24−SR RANGE 2−10 VDC P104 P105 RT16 J104 J105 P384 J384 MAIN CTRL Model: LC, LG, LH, LD Series RTU HTG CLG ACCS ACCS Economizer & Motorized OAD WI R I N G D I A GRAM F LOW Voltage: All Voltages 538072−01...
  • Page 41 EHA-15/90 G Voltage Page 41...
  • Page 42 EHA15/90 Y Voltage JACK/PLUG DESCRIPTION FUSE, ELECTRIC HEAT 5 CONTROL, BOARD LENNOX ELECTRIC HEAT CONTROL FUSE, ELECTRIC HEAT 6 ELECTRIC HEAT CONTROL BOARD, COMP 3 & 4, C3 2nd STAGE HEAT A178 FUSE, ELECTRIC HEAT 7 FUSE, ELECTRIC HEAT FUSE, ELECTRIC HEAT 8 FUSE, UNIT FUSE, UNIT −...
  • Page 43 SEQUENCE OF OPERATION 4 - N.O. contact K15-1 closes allowing the first bank of elements in heat section one (left side) to be HEAT PUMP energized. 1 - A55 Unit Controller receives W1 heating demand 5 - At the same time, N.O. contacts K9-1 close. A N.O. contact in A55 closes, energizing electric heat relay 2 - A55 energizes outdoor fans B4, B5 &...
  • Page 44 Sequence of Operation LHT156/180/240 1 - Line voltage from TB13 energizes transformer T1 and T18. Transformer T1 and T18 provides 24VACpower to the main controller A55. The transformers also provides 24VAC power to the unit cooling, heating and blower controls and thermostat. ECONOMIZER OPERATION 2 - The A55 Unit Controller receives a demand and energizes exhaust fan relay K65 and K231 with 24VAC at 50% (travel) outside air damper open (adjustable).
  • Page 45 LHT,LDT156/180/240 Y Voltage No By-Pass 538224-01 Page 45...
  • Page 46 LHT, LDT156/180/240 G, J Voltage No By-Pass 538223-01 Page 46...
  • Page 47 LHT, LDT156/180 Y Voltage With By-Pass 538222-01 Page 47...
  • Page 48 LHT, LDT156/180 G, J Voltage With By-Pass 538221-01 Page 48...

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