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Related Manuals for Kohler PowerWAVE EL 100XA
Summary of Contents for Kohler PowerWAVE EL 100XA
- Page 1 User Manual...
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Page 2: Table Of Contents
CONTENTS CHAPTER 1 – SAFETY WARNINGS..................... 4 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL .............. 4 1.2 GENERAL WARNINGS ......................4 1.3 BATTERY SAFETY ........................5 CHAPTER 2 – GENERAL DESCRIPTION ....................6 2.1 INTRODUCTION ........................6 2.2 FUNCTIONAL DESCRIPTION ....................7 2.3 MODES OF OPERATION ...................... - Page 3 3.3.9.3 EL1030 BATTERY INSTALLATION ................23 CHAPTER 4 – OPERATION INSTRUCTIONS ..................24 4.1 START UP ..........................24 4.2 SHUT DOWN ..........................24 CHAPTER 5 – MAINTENANCE INSTRUCTIONS ................25 5.1 EMERGENCY LIGHTING MAINTENANCE ................25 5.2 SCHEDULED MAINTENANCE ....................26 CHAPTER 6 –...
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Page 4: Chapter 1 - Safety Warnings
CHAPTER 1 – SAFETY WARNINGS Read the following safety information carefully before you install or operate the KOHLER PowerPro ELXA Static Inverter (SI) equipment and keep this manual within easy access of the equipment for future reference. 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL... -
Page 5: Battery Safety
1.3 BATTERY SAFETY WARNING: The battery is not isolated from the mains voltage. Hazardous voltage may occur between the battery terminals and ground. WARNING: A battery can present a risk of electric shock or burn from high short circuit currents. Always take the following precautions when working on batteries: •... -
Page 6: Chapter 2 - General Description
CHAPTER 2 – GENERAL DESCRIPTION 2.1 INTRODUCTION The PowerPro ELXA is a high performance Emergency Lighting Static Inverter (SI) system, designed to deliver complete emergency lighting protection for a range of applications, in accordance with European BS EN50171 specification. Key features High performance, single phase input and single phase output, modular static inverter system ranging from 0.5kVA to 3kVA. -
Page 7: Functional Description
2.2 FUNCTIONAL DESCRIPTION The PowerPro ELXA is a modular Static Inverter (SI) comprising power module, distribution and batteries in one cabinet. All components are all accessed from the front of the cabinet with all power connections located at the top of the PowerPro ELXA cabinet. Figure 2.1. -
Page 8: Modes Of Operation
2.3 MODES OF OPERATION Changeover mode When operating in the ‘changeover’ mode the rectifier is turned on to provide battery charging. The inverter is turned on and operating on standby (off load) The bypass-side of the static switch is turned on to connect the SI OUPUT to the AC INPUT via the internal bypass line. If the utility supply fails, the static switch will transfer the SI OUPUT to the inverter within 10ms. -
Page 9: Component Description
2.3 COMPONENT DESCRIPTION 2.3.1 CABINET The PowerPro ELXA cabinet, shown in Figure 2.7, comprises a power module, distribution, batteries and test panel. All components can be fitted/removed from the front of the cabinet, making side and rear access unnecessary for servicing or repair. All the AC and DC power cables are connected to terminals located on the top of the cabinet and two gland plates are provided for top cable entry. -
Page 10: Power Module
2.3.2 POWER MODULE The power module is shelf-mounted. 2.3.3 FRONT PANEL The front panel of EL-Inverter, consisting of a LCD display, 3 function keys, TEST ON LED, Test button, allows the complete monitoring of the EL-Inverter status. By using the function keys operator can move on menus. -
Page 11: Front Panel Menu Descriptions
2.3.3.1 FRONT PANEL MENU DESCRIPTIONS Figure 2.5 No. Symbol Indication Description Over load The loading exceeds the rating of Inverter. Load level The higher the loading, the more bars will illuminate. Inverter is loaded The Inverter is supplying a load. Normal mode The sine wave symbol will display steadily without battery symbol when Inverter is in the normal mode. - Page 12 Boost mode The AVR is increasing the output voltage of the Inverter (when the input voltage is too low), and the sine wave symbol, as mentioned in item 4, will display to indicate it is in the normal mode HIGH Thermal alarm The temperature inside the Inverter is over 55℃.
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Page 13: Audible Alarms
2.3.3.2 AUDIBLE ALARMS During a utility failure or fault operation, the EL-Inverter a emits beeping sound for warning. In back-up mode, the alarm can be silenced by pushing the “MAIN CONTROL ON/OFF BUTTON” button. However, the warning of low battery will still sound urging user that load will be lost. 2.3.4 TEST SWITCH If the EL-Inverter is in normal operation it is supplying the load by the incoming utility supply. -
Page 14: Chapter 3 - Installation
KOHLER will take no responsibility for any personal injury or material damage caused by incorrect cabling or operation, or any installation activities that are not carried out in strict accordance with... -
Page 15: Unpacking Instructions
Battery life depends very much on the ambient temperature, and optimum battery life will be obtained if the batteries are stored and operated at a temperature of 20°C. WARNING: If the system is delivered without batteries, KOHLER will not accept responsibility for any damage or equipment malfunctioning caused by the incorrect storage, installation or connection of... -
Page 16: Installation
3.3 INSTALLATION 3.3.1 ENVIRONMENTAL CONSIDERATIONS A certain amount of pre-planning will help provide a trouble-free installation process. You should consider the following guidelines when planning the installation location and operating environment. 1. The route to the installation location must allow the equipment to be transported in an upright position. -
Page 17: Cable Considerations
QTY OF Maximum MODULES Inrush Current EL1005XA EL1012XA EL1030XA Table 3.2 If higher inrush levels are expected KOHLER can provide Inrush Current Limiter for LED lighting Drivers. Rated at maximum 16A continuous power they can be installed within lighting distribution panels. -
Page 18: Cable Specification
3.3.6 CABLE SPECIFICATION All cables and protective devices must be selected in accordance with national and local regulations and codes of practice (e.g. BS7671:2008 or relevant country standards) to suit the maximum capacity of the system, as shown in the table below. NOTE: If you install a system containing fewer than six power modules with a view to increasing the system capacity it at a later date as your load increases, you should consider using cables rated for the maximum system rating at the outset. -
Page 19: Terminal Connections
KOHLER. Battery Cables The DC cabling for the battery system(s) must be completed by an KOHLER engineer or one of its approved service agents. The customer installation team is only responsible for providing any necessary containment for the DC cables. - Page 20 Figure 3.1...
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Page 21: Battery Installation
3.3.9 BATTERY INSTALLATION WARNING!!! Be careful while connecting batteries. ATTENTION!!! Ensure the battery circuit breaker is in the “0” position before making the connection for the battery instillation. The batteries associated with the EL-Inverter equipment are usually mounted on purpose-built battery shelves within the Chassis Cabinet. -
Page 22: El1005 Battery Installation
3.3.9.1 EL1005 BATTERY INSTALLATION The ELXA 1005 system can only contain 1 x string of 4 x 12Volt batteries on one shelf. The drawing below shows the typical layout of the shelf inside the unit. 3.3.9.2 EL1012 BATTERY INSTALLATION The ELXA1012 system can only contain 1 x string of 4 x 12Volt batteries located on two shelves. -
Page 23: El1030 Battery Installation
3.3.9.3 EL1030 BATTERY INSTALLATION The ELXA 1030 system can only contain 2 x string of 4 x 12 Volt batteries or 1 x string of 8 x 6 Volt batteries. The drawing below shows the typical layout of the shelf inside the unit. -
Page 24: Chapter 4 - Operation Instructions
CHAPTER 4 – OPERATION INSTRUCTIONS 4.1 START UP 1. Battery switch MCB2 must be on. (“ON” position). 2. Turn MCB1 (Input) switch into “ON” position. 3. Turn required output MCB’s (Output) switches into “ON” position. 4. The equipment will start automatically when AC input is detected. WARNING: Mains voltage will now be present at the output. -
Page 25: Chapter 5 - Maintenance Instructions
CHAPTER 5 – MAINTENANCE INSTRUCTIONS The PowerPro ELXA does not contain any user-serviceable parts, so day-to-day maintenance requirements are minimal other than to ensure that the operating environment is kept cool and dust free. A clean operating environment will help maximise the useful working life and reliability of both the PowerPro ELXA and its batteries. -
Page 26: Scheduled Maintenance
We recommend that the system is maintained every Twelve months (visit frequency should be increased dependent on environment conditions) by an KOHLER Trained engineer, or approved service agent, who will complete the following: 5.2.1 Preventative maintenance inspection Preventative maintenance inspections form an integral part of all Extended Warranty Agreements (maintenance contracts) offered by KOHLER. -
Page 27: Chapter 6 - Trouble Shooting
CHAPTER 6 – TROUBLE SHOOTING EL-Inverter contains complicated electronic control circuits. In order to locate any fault occurring circuits, an advanced knowledge about the circuitry and its operation principles must be known. The aim of this section is to give the knowledge required at the first intervention. There is no practical way to locate any possible fault. -
Page 28: Alarm Table
6.1 ALARM TABLE Problem Possible Cause Action to Take Inverter has no reaction while 1. No AC input 1. Test and check the external AC AC is connected circuit. 2. Fuse on inverter module tripped. 2. Re-engage fuse. 3. Fuse on rear signal plate 3. -
Page 29: Chapter 7 - Communication
CHAPTER 7 – COMMUNICATION 7.1 INTRODUCTION The PowerPro ELXA system offers a range interfaces that can be connected to external facilities management and monitoring systems. Many of these options are factory fitted and must be requested at the time of order. 7.1.1 SYSTEM TEST (ST) –... -
Page 30: Chapter 8 - Technical Specification
CHAPTER 8 – TECHNICAL SPECIFICATION 8.1 GENERAL SPECIFICATIONS Model EL1005XA EL1012XA EL1030XA Nominal Output Rating 0.5kVA 1.25kVA 3kVA ( CosØ : 0,8 ) kVA Nominal Output Rating 400 Watts 1000 Watts 2400 Watts ( CosØ : 1 ) W Audible Noise Efficiency (Load Dependant) Upto 83% Inverter Mode / Upto 98% Changeover Upto 86% Inverter Mode... -
Page 31: Battery Specifications
8.3 BATTERY SPECIFICATIONS Model EL1005XA EL1012XA EL1030XA Battery Type Sealed Lead Acid - maintenance Free Number of Blocks 4 x 12V Batteries Number of Cells Float voltage 54Vdc Battery Cut Off voltage 40Vdc Charger Max (A) Battery Installation Internal Battery Test Automatic Standard every 6 days Battery Protection Polarity Protection/ Short Circuit Protection / Fuses... -
Page 32: Bypass Specifications
8.5 BYPASS SPECIFICATIONS Electronic Relay Switch Primary Components Nominal Voltage -V 230 VAC 1 phase + N Nominal Frequency - Hz 50 Hz ± 5% Retransfer : Changeover mode to Inverter Automatic Overload Capability 150 – 200 % Continuously Manual By-Pass Without Interruption 8.6 HEAT DISSAPATION (At nominal load and voltage) Model...