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Medium Duty Counterline
INSTALLATION - OPERATION - MAINTENANCE
Griddle Models TMDG-24, TMDG-36
(shown) and TMDG-48
Charbroiler Models TMDC-24,
TMDC-36 (shown) and TMDC-48
Open Top Models TMDO-12,
TMDO-24 and TMDO-36 (shown)
Middleby Philippines Corporation
~
113 Technology Ave., Laguna Technopark Inc., Binan, Laguna, Philippines 4024
Phone (632) 5208170 - Fax (632) 5208191 - www.middleby.com
M
ANUAL MDC 0804-MDO-MDC
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Related Manuals for Toastmaster TMDC24
Summary of Contents for Toastmaster TMDC24
- Page 1 Medium Duty Counterline INSTALLATION - OPERATION - MAINTENANCE Griddle Models TMDG-24, TMDG-36 (shown) and TMDG-48 Charbroiler Models TMDC-24, TMDC-36 (shown) and TMDC-48 Open Top Models TMDO-12, TMDO-24 and TMDO-36 (shown) Middleby Philippines Corporation 113 Technology Ave., Laguna Technopark Inc., Binan, Laguna, Philippines 4024 Phone (632) 5208170 - Fax (632) 5208191 - www.middleby.com ANUAL MDC 0804-MDO-MDC...
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Page 2: Safety Precautions
Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment. Be sure this Operator’s Manual and important papers are given to the proper authority to retain for future reference. Toastmaster ® WARNING FIRE HAZARD... -
Page 3: Table Of Contents
Congratulations! You have purchased one of the finest pieces of commercial cooking equipment on the market. You will find that your new equipment, like all Toastmaster equipment, has been designed and manufac- tured to meet the toughest standards in the industry. Each piece of toastmaster equipment is carefully engineered and designs are verified through laboratory tests and field installations. -
Page 4: Specifications
The Serial Plate is located on the interior side of the valve panel (see Figure 1 on page 3). It indicates the type of gas the unit is equipped to burn. All Toastmaster equipment is adjusted at the factory. Check type of gas on serial plate. - Page 5 WARNING 4” 4” 4” Charbroiler Models 0” 4” 0” 4” 4” 4” WARNING NOTICE PECIFICATIONS Open Top Models 6” 6” 6” Open Top Models 0” 0” 4” Toastmaster ®...
- Page 6 PECIFICATIONS Figure 2 DIMENSIONS OF GRIDDLE Model TMDG-24 TMDG-36 TMDG-48 Toastmaster ® “A” (Width) Number and Size of Burners 2@30,000 24” 36” 3@30,000 4@30,000 48” EDIUM OUNTERLINE Total BTU 60,000 90,000 120,000...
- Page 7 EDIUM OUNTERLINE Figure 3 DIMENSIONS OF CHARBROILER MODELS Model TMDC-24 TMDC-36 TMDC-48 “A” (Width) Number and Size of Burners 2@30,000 24” 3@30,000 36” 4@30,000 48” PECIFICATIONS Total BTU 60,000 90,000 120,000 Toastmaster ®...
- Page 8 PECIFICATIONS Figure 4 DIMENSIONS OF OPEN TOP MODELS Model TMDO-12 TMDO-24 TMDO-36 Toastmaster ® “A” (Width) Number and Size of Burners 2@20,000 12.25” 24.375” 4@20,000 6@20,000 36.50” EDIUM OUNTERLINE Total BTU 40,000 80,000 120,000...
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Page 9: Installation
“LP” is now facing you. Re-attach the hex-threaded plug. The pressure regulator is now set for 10” (25.4cm) water column. 7. Check the pressure. NOTICE nstallation Toastmaster ®... - Page 10 The Serial Plate is located on the interior side of the valve panel (see Figure 1 on page 3). It indicates the type of gas the unit is equipped to burn. All Toastmaster equipment is adjusted at the factory. Check type of gas on serial plate.
- Page 11 Then gradually bring each griddle up to frying tempera- ture. Next, spread three or four ounces of beef suet, or as a substitute, baking soda, to season it. Never allow water on a hot griddle and never wash it with soap and water. Toastmaster ®...
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Page 12: Operation
3. Turn burner knobs to “HI” position. The burners should have a 1/2” to 5/8” steady blue flame. Adjust if necessary. 4. To turn burners off, turn knob to “OFF” position. Toastmaster ® EDIUM DANGER... - Page 13 Adjust if necessary. 6. To turn burners off, turn knob to “OFF” position. OVERNIGHT SHUTDOWN Turn knobs to the OFF” position to turn the burners off. Figure 5 Main Gas Supply Valve PERATION Toastmaster ®...
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Page 14: Cleaning
LEANING LEANING Toastmaster equipment is constructed with the best quality materials and is designed to provide durable service when properly maintained. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the frequency and extent of cleaning depends on the amount and degree of usage. - Page 15 During idle periods, set valves at “Low” position or thermostats to low tem- perature settings to keep griddle warm. Reset valves or thermostats, as required, for periods of heavy load. Turn valves or thermostats to “OFF” at end of daily operation. Toastmaster ®...
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Page 16: Adjustments
All burners have a primary air adjustment by means of an air shutter on the mixer face. Loosen screw and rotate mixer cap until a clear, stable blue flame is obtained. The flame should not be yellow tipped nor should it blow off the burner ports. Toastmaster ® EDIUM... - Page 17 Also, some of these hot flue products will vent forward into the manifold com- partment resulting in problems with valves and thermostats due to overheating. AGAIN, over-rated burners waste energy and cause service problems. Toastmaster ®...
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Page 18: Troubleshooting
Only some burners in a unit produce excessive carbon deposits Only some pilots produce excessive carbon deposits Top burner will not come on Top section pilot will not stay ignited Toastmaster ® EDIUM OUNTERLINE Look for -Main gas supply to unit is “OFF”... - Page 19 If the inlet pressure is low, all equipment on the main gas line should be lit and the pressure adjusted. Shut off the range burners and main gas and remove the pressure tap. Continue on next page. ROUBLESHOOTING Toastmaster ®...
- Page 20 Replace the pressure tap plug in the manifold. Re-light the pilots. Install the grates or griddle tops. Toastmaster ® EDIUM OUNTERLINE Test each burner. Each burner should have a steady blue flame on each port of the burner.
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Page 21: Parts
For parts not listed, consult a Toastmaster Authorized Parts Distributor or Toastmaster Authorized Service Agency. Consult the Toastmaster authorized Parts/Service Distributor list for the Authorized Parts sup- plier in your area. If this list is not available, call Toastmaster at (847) 741-3300 to obtain this list. Index of Parts Diagrams... - Page 22 ARTS Medium Duty Counterline /Medium Duty Griddle Toastmaster ® EDIUM OUNTERLINE...
- Page 23 POLYPANEL MDC/MDG 48" VALVE, HI-OFF NAT/LP PIPE, BI 3/4" X 20" SCH 80 NIPPLE, BI, 3/4" X 2 MANIFOLD MDC/MDG 24" MANIFOLD MDC/MDG 36" MANIFOLD MDC/MDG 48" PLUG, PIPE BLK, 1/8" BURNER (U) DOUBLE HOLES LEGS SET OF 4/CMS,2001 Toastmaster ®...
- Page 24 EDIUM OUNTERLINE ARTS Medium Duty Counterline Open Top Toastmaster ®...
- Page 25 MANIFOLD MDO 36" TAIL PIPE MDO FITTING DOUBLE PILOT 3/16 ELBOW BLK 3/4" 90 DEGREE GRATE COUNTER TOP ELBOW STREET BLK 1/8" REGULATOR PRESSURE (N/LP) LEGS SET OF 4/CMS,2001 POLYPANEL MDO 12" POLYPANEL MDO 24" POLYPANEL MDO 36" Toastmaster ®...
- Page 26 When service is needed, contact a Toastmaster Autho- rized Service Agency, or your dealer. To avoid confusion, always refer to the model number. Serial number, and type of your unit.