Danfoss FC 301 Instruction Manual

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Summary of Contents for Danfoss FC 301

  • Page 1: Table Of Contents

    Abbreviations 2. Safety Instructions and General Warning High Voltage Avoid Unintended Start Safe Stop of the FC 300 Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only) IT Line 3. How to Install Mechanical Installation Electrical Installation...
  • Page 2 ® AutomationDrive FC 300 Instruction Contents Manual 5. General Specifications 6. Troubleshooting Warnings/Alarm Messages Index MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 3: How To Read This Instruction Manual

    This Instruction Manual covers both the FC 301 and the FC 302. Where information covers both series, we refer to the FC 300. Otherwise, we refer specifically to either the FC 301 or the FC 302. Chapter 1, How to Read this Instruction Manual, introduces the manual and informs you about the approvals, symbols, and abbreviations used in this literature.
  • Page 4: Approvals

    The VLT ® AutomationDrive FC 300 24 V DC Backup Instructions provide information for installing the 24 V DC backup option. Danfoss Drives technical literature is also available online at www.danfoss.com/drives. 1.1.2. Approvals 1.1.3. Symbols Symbols used in this Instruction Manual.
  • Page 5: Abbreviations

    Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Second Torque limit Volt MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 6 ® AutomationDrive FC 300 Instruction 2. Safety Instructions and General Warning Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 7: Safety Instructions And General Warning

    Instruction Manual Software version: 4.5x This Instruction Manual can be used for all FC 300 adjustable frequency drives with software version 4.5x. The software version number can be found in parameter 15-43. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 8: High Voltage

    Installation at high altitudes At altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives regarding PELV. The voltage of the adjustable frequency drive is dangerous whenever connected to line power.
  • Page 9: Avoid Unintended Start

    An electronic fault, temporary overload, a fault in the line supply, or lost motor connection may cause a stopped motor to start. The FC 300 with Safe Stop (i.e., FC 301 in A1 enclosure and FC 302) provides protection against unintended starts if the Safe Stop Terminal 37 is on low voltage level or disconnected.
  • Page 10 2. Safety Instructions and General Warning Manual FC 301 A1 enclosure: When safe stop is included in the drive, position 18 of Type Code must be either T or U. If position 18 is B or X, Safe Stop Terminal 37 is not included!
  • Page 11: Safe Stop Installation (Fc 302 And Fc 301 - A1 Enclosure Only)

    AutomationDrive FC 300 Instruction Manual 2. Safety Instructions and General Warning 2.1.7. Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only) To carry out an installation of a Catego- ry 0 Stop (EN60204) in accordance with Safety Category 3 (EN954-1), follow...
  • Page 12: Line

    FC 102/202/302 to disconnect the internal RFI capacitors from the RFI filter to ground. If this is done, it will reduce the RFI performance to A2 level. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 13: How To Install

    Automatic Motor Adaptation, AMA • Programming 3.1: Diagram showing basic installation including Frame size is dependent on enclosure type, line power, motor, start/stop key, and potentiom- power range and line voltage. eter for speed adjustment. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 14 ® AutomationDrive FC 300 Instruction 3. How to Install Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 15 101/301 units. For DC link connection (load sharing), connector 1 can be ordered separately (code no. 130B1064). An eight-pole connector is included in the accessory bag for the FC 101/301 without Safe Stop. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 16: Mechanical Installation

    (mm): Drill holes in accordance with the measurements given. You must use screws that are suitable for the surface on which you want to mount the FC 300. Retighten all four screws. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 17 When mounting frame sizes A5, B1, B2, C1 and C2 on a non-solid back wall, the drive must be provided with a back plate A due to insufficient cooling air over the heatsink. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 18 ® AutomationDrive FC 300 Instruction 3. How to Install Manual See the following tables for enclosure dimensions MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 19 * The front of the adjustable frequency drive is slightly convex. C is the shortest distance from back to front (measured from corner to corner) of the adjustable frequency drive. D is the longest distance from back to front (measured in the middle) of the adjustable frequency drive. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 20 * The front of the adjustable frequency drive is slightly convex. C is the shortest distance from back to front (measured from corner to corner) of the adjustable frequency drive. D is the longest distance from back to front (measured in the middle) of the adjustable frequency drive. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 21: Electrical Installation

    Relay 0.5-0.6 Nm Ground 19 Nm E1, E2 350-550 500-750 hp Line, motor cables 19 Nm [250-400 kW] [355-560 kW] Load sharing, brake cables 9.5 Nm Relay 0.5-0.6 Nm Ground 19 Nm MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 22: Connection To Line Power And Grounding

    The ground connection cable cross-section must be at least 0.016 in. [10 mm ] or 2 x rated line wires terminated separately according to EN 50178. The line connection is fitted to the line switch if this is included. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 23 When the disconnector is used (A5 enclosure), the PE must be mounted on the left side of the drive. Line connection B1 and B2 (IP 21/NEMA Type 1 and IP 55/66/ NEMA Type 12) enclosures MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 24: Motor Connection

    14-01. Fasten decoupling plate to the bottom of the FC 300 with screws and washers from the accessory bag. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 25 Fasten shielded cable to the decoupling plate with screws and washers from the acces- sory bag. 3.2: Motor connection for A1, A2 and A3 3.3: Motor connection for A5 (IP 55/66/NEMA Type 12) enclosure MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 26 3.7: Cable entry holes for enclosure B2. The sug- gested use of the holes are purely recommenda- gested use of the holes are purely recommenda- tions and other solutions are possible. tions and other solutions are possible. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 27: Fuses

    The adjustable frequency drive must be protected against short circuit in order to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The adjustable frequency drive provides full short-circuit protection in case of a short-circuit on the motor output.
  • Page 28 11K-18K 380-500 V type gG 380-500 V type gG 100A 380-500 V type gG 125A 380-500 V type gG 160A 380-500 V type aR 55K-75K 250A 380-500 V type aR MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 29 A6KR fuses from FERRAZ SHAWMUT may substitute for A2KR in 240 V adjustable fre- quency drives. A50X fuses from FERRAZ SHAWMUT may substitute for A25X in 240 V adjustable fre- quency drives. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 30 NOS-300 JJS-300 170M3017 P110 FWH-350 NOS-350 JJS-350 170M3018 P132 FWH-400 NOS-400 JJS-400 170M4012 P160 FWH-500 NOS-500 JJS-500 170M4014 P200 FWH-600 NOS-600 JJS-600 170M4016 P250 170M4017 170M5013 P315 170M6013 P355 170M6013 P400 170M6013 MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 31 5K5-7K5 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 Ferraz- FC 300 SIBA Littel fuse Shawmut Type RK1 Type RK1 Type RK1 K75-1K5 5017906-005 KLSR005 A6K-5R 2K2-4K0 5017906-010 KLSR010 A6K-10R 5K5-7K5 5017906-020 KLSR020 A6K-20R MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 32 All terminals to the control cables are located underneath the terminal cover on the front of the adjustable frequency drive. Remove the terminal cover with a screwdriver. 3.10: A2 and A3 enclosures MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 33 3. How to Install Remove front cover to access control termi- nals. When replacing the front cover, ensure proper fastening by applying a torque of 2 3.11: A5, B1, B2, C1 and C2 enclosures MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 34: Electrical Installation, Control Terminals

    The line power switch is placed on the left side on the B1, B2, C1 and C2 enclosures. The line power switch on the A5 enclosure is placed on the right side MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 35 ® AutomationDrive FC 300 Instruction Manual 3. How to Install MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 36: Connection Examples

    Terminal 37 = Safe stop (where available!) 3.4.2. Pulse Start/Stop Terminal 18 = Par. 5-10 [9] Latched start Terminal 27= Par. 5-12 [6] Stop inverse Terminal 37 = Safe stop (where available!) MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 37: Speed Up/Slow

    Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 38: Electrical Installation, Control Cables

    Terminal 37 is the input to be used for Safe Stop. For instructions on safe stop installation, refer to the section Safe Stop Installation in the FC 300 Design Guide. * Terminal 37 is not included in the FC 301 (Except the FC 301 A1, which includes Safe Stop). Terminal 29 and Relay 2 are not included in FC 301.
  • Page 39: Switches S201, S202, And S801

    Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69). Diagram showing all electrical terminals Electrical Installation. See drawing in section Default setting: S201 (A53) = OFF (voltage input) S202 (A54) = OFF (voltage input) S801 (Bus termination) = OFF MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 40 When changing the function of S201, S202 or S801, be careful not to force the switch over. Removing the LCP fixture (cradle) when operating the switches is recommen- ded. The switches must not be operated while the adjustable frequency drive is powered. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 41 Connect terminal 27 to terminal 12, or set par. 5-12 to 'No function' (par. 5-12 [0]) Activate the AMA par. 1-29. Choose between complete or reduced AMA. If a sine-wave filter is mounted, run only the reduced AMA, or remove the sine-wave filter during the AMA procedure. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 42 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode. This number, along with the description of the alarm, will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention the number and alarm description.
  • Page 43: Additional Connections

    2-21 or 2-22, and only if the adjustable frequency drive carries out a stop command. If the adjustable frequency drive is in alarm mode or in an overvoltage situation, the mechanical brake immediately cuts in. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 44: Motor Thermal Protection

    For thermal motor protection, it is also possible to use the MCB 112 PTC thermistor card option. This card provides an ATEX certificate to protect motors in explosion hazard areas, Zone 1/21 and Zone 2/22. Please refer to the Design Guide for further information. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 45: How To Program

    Operator data lines dis- playing data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be add- ed.1 Status line: Status messages dis- playing text.1 MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 46: How To Program On The Numerical Local Control Panel

    The control panel is divided into four functional groups: Numerical display. Menu keys and LEDs - changing pa- rameters and switching between dis- play functions. Navigation keys and indicator lights (LEDs). Operation keys and LEDs. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 47 Set the ramping-down time with refer- 3-42 Ramp1 down time ence to the nominal motor speed (set in par. 1-25) Set the site from where the reference 3-13 Reference site must work MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 48: Quick Setup

    Part of Language package 3 [47] Czech Part of Language package 3 [48] Polish Part of Language package 4 [49] Russian Part of Language package 3 [50] Thai Part of Language package 2 MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 49 Enter the nominal motor current value from the motor name- plate data. This data is used for calculating motor torque, motor lated thermal protection, etc. This parameter cannot be adjusted while the motor is running. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 50 Pulse input [32] Ramp bit 0 [34] Ramp bit 1 [35] Line failure inverse [36] DigiPot Increase [55] DigiPot Decrease [56] DigiPot Clear [57] Reset Counter A [62] Reset Counter B [65] MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 51 . Select this option if an LC filter is used between the drive and the motor. FC 301: The complete AMA does not include X measurement for the FC 301. Instead, the X value is determined from the Main Reactance (X motor database. Par. 1-35 may be adjusted to obtain optimal start performance.
  • Page 52 4-18. The MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 53: Parameter Lists

    33, 35 and 54. Parameters for the adjustable frequency drive are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the adjustable frequency drive. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 54 13-xx Smart Logic Control parameters 14-xx Special function parameters 15-xx Drive information parameters 16-xx Readout parameters 17-xx Encoder option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 55 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 56 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 57 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 58 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 59 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 60 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 61 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 62 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 63 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 64 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 65 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 66 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 67 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 68 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 69 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 70 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 71 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 72 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 73 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 74 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 75 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 76 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 77 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 78 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 79 ® AutomationDrive FC 300 Instruction Manual 4. How to Program MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 80 ® AutomationDrive FC 300 Instruction 4. How to Program Manual MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 81 Output voltage 0-100% of supply voltage Output frequency (0.33-10 hp [0.25-75 kW]) FC 301: 0.2 - 1000 Hz / FC 302: 0 - 1000 Hz Output frequency (125-750 hp [90-560 kW]) 0 - 800 Hz Output frequency in flux mode (FC 302 only)
  • Page 82 2) Except safe stop input Terminal 37. 3) Terminal 37 is only available in FC 302 and FC 301 A1 with Safe Stop. It can only be used as safe stop input. Terminal 37 is suitable for category 3 installations in accordance with EN 954-1 (safe stop according to category 0 EN 60204-1), and as required by the EU Machinery Directive 98/37/EC.
  • Page 83 24 V +1, -3 V Max. load FC 301: 130 mA/ FC 302: 200 mA The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs.
  • Page 84 PC connection to the USB connector on the adjustable frequency drive. Relay outputs: Programmable relay outputs FC 301 ≤ 10 hp [7.5 kW]: 1 / FC 302 all hp [kW]: 2 Relay 01 Terminal number 1-3 (break), 1-2 (make) Max.
  • Page 85 Manual 5. General Specifications Cable lengths and cross-sections: FC 301: 164 ft. [50 m] / FC 301 (A1-encl.): 82 ft [25 m] / FC Max. motor cable length, shielded 302: 492 ft [150 m] FC 301: 246 ft. [75 m] / FC 301 (A1-encl.): 82 ft [25 m]/ Max.
  • Page 86 As a response to a critical level, the adjustable frequency drive can adjust the switching fre- quency and/or change the switching pattern in order to ensure the performance of the drive. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 87 After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the adjustable frequency drive is reset. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 88 53 AMA motor too big 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA timeout 58 AMA internal fault 59 Current limit 6.1: Alarm/Warning code list MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 89 A Alarm flashing red trip lock is the action taken when an alarm oc- Trip-locked yellow and red curs that may cause damage to the drive or MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 90 This message also appears in case of a fault 50% of the value set in par. 6-10, 6-12, 6-20 in the input rectifier on the adjustable fre- or 6-22, respectively. quency drive. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 91 General the adjustable frequency drive, see justable frequency drive. Specifications If extended mechanical brake control is selec- ted, trip can be reset externally. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 92 (see par. 2-15 Ambient temperature too high Motor cable too long ALARM 30, Motor phase U missing: Motor phase U between the adjustable fre- quency drive and the motor is missing. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 93 514 Communication timeout Reading 2818 Fast tasks EEPROM data 2819 Parameter thread 515 The Application Orientated Control 2820 LCP stack overflow cannot recognize the EEPROM da- 2821 Serial port overflow 2822 USB port overflow MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 94 WARNING 62, Output Frequency at Danfoss supplier. Maximum Limit: The output frequency is higher than the value WARNING 48, 1.8 V supply low: set in par. 4-19. Contact your Danfoss supplier. MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 95 MCB 112 is deactivated. When that happens, a re- set signal must be is be sent (via Bus, Digital I/O, or by pressing [RESET]). MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 96 Control Card, Usb Serial Communication Control Characteristics Control Terminals Cooling Conditions Dc Link Decoupling Plate Default Settings Devicenet Digital Inputs: Digital Output Disposal Instructions Electrical Installation 34, 38 Electrical Terminals Fuses General Warning Graphical Display MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 97 Motor Output Motor Power Motor Protection Motor Thermal Protection Motor Voltage Motor Voltage, 1-22 Nameplate Data Non-ul Compliance Numerical Display Output Performance (u, V, W) Parallel Connection Of Motors Potentiometer Reference Profibus Protection MG.33.A9.22 - VLT is a registered Danfoss trademark...
  • Page 98 Shaft Performance Levels Shielded/armored Side-by-side Installation Sine-wave Filter Speed Up/slow Start/stop Stator Leakage Reactance Status Messages Switches S201, S202, And S801 Symbols Torque Characteristics Unintended Start Voltage Level Voltage Reference Via A Potentiometer Warnings MG.33.A9.22 - VLT is a registered Danfoss trademark...

This manual is also suitable for:

Vlt fc 300Vlt fc 302

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