Sylvania DVL150G Service Manual
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Sylvania DVL150G Service Manual

Sylvania DVL150G Service Manual

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SERVICE MANUAL
DVD PLAYER
DVL150G
POWER
SKIP
PLAY
SKIP
STOP
OPEN/CLOSE
POWER
PLAY
PROGRESSIVE SCAN

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  • Page 1 SERVICE MANUAL DVD PLAYER DVL150G POWER SKIP PLAY SKIP STOP OPEN/CLOSE POWER PLAY PROGRESSIVE SCAN...

  • Page 2: Table Of Contents

    IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

  • Page 3: Specifications

    SPECIFICATIONS Item Conditions Unit Nominal Limit 75 Ω load 1. Video Output ± 0.1 75 Ω load 2. Coaxial Digital Out mVpp ± 50 3. Audio (PCM) 3-1. Output Level 1 kHz, 0 dB Vrms 3-2. S/N 3-3. Freq. Response fs = 48 kHz, 20 Hz ~ 22 kHz ±...

  • Page 4: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on.

  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not K.
  • Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1.

  • Page 7: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder 1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder. indicated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 8 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each 1. Using desoldering braid, remove the solder from pin or the solder lands under the IC when all pins of the flat pack-IC.
  • Page 9 2. Installation With Iron Wire: 1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the CBA flux which is applied to all pins of the flat pack-IC, so you can install a replacement flat pack-IC more you can remove it easily.
  • Page 10 Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

  • Page 11: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Note: (1) Identification (location) No. of parts in the figures This flowchart indicates the disassembly steps to gain (2) Name of the part access to item(s) to be serviced. When reassembling, (3) Figure Number for reference follow the steps in reverse order.
  • Page 12 2) Disconnect Connectors (CN301), (CN401) and (CN601). Remove Screw (S-3) and lift the DVD Main CBA Unit. (Fig. D4) (S-2) 3. CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of (S-2) FPC cable.
  • Page 13 [5] DVD Mechanism [7] Function CBA (S-4) [6] AV CBA (S-4) (S-5) CN2001 (S-4) (S-6) (L-6) Fig. D5 Fig. D6 3. How to Eject Manually 1. Turn the unit over. 2. Insert the shaft less than a diameter of 3 mm (e.g. screwdriver) straightly into the opening as shown. 3.

  • Page 14: How To Initialize The Dvd Player

    HOW TO INITIALIZE THE DVD PLAYER To put the program back at the factory-default, initialize the DVD player as the following procedure. 1. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. a appears on the screen. "...

  • Page 15: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. " ******* " differs depending on the models. 2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on F/W Version Up Mode Model No : ******* the remote control unit in that order.

  • Page 16: Block Diagrams

    BLOCK DIAGRAMS System Control / Servo Block Diagram 1-8-1 E6A21BLS...
  • Page 17 Digital Signal Process Block Diagram 1-8-2 E6A21BLD...
  • Page 18 Video / Audio Block Diagram E6A21BLV 1-8-3...
  • Page 19 Power Supply Block Diagram 1-8-4 E6A21BLP...

  • Page 20: Schematic Diagrams / Cba's And Test Points

    SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
  • Page 21 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED.
  • Page 22 DVD Main 1/3 Schematic Diagram 1 NOTE: Either IC461 or IC462 is used for DVD MAIN CBA UNIT. 1-9-3 E6A21SCD1...
  • Page 23 DVD Main 2/3 Schematic Diagram 1-9-4 E6A21SCD2...
  • Page 24 DVD Main 3/3 Schematic Diagram 1-9-5 E6A21SCD3...
  • Page 25 AV 1/3 Schematic Diagram CAUTION ! For continued protection against fire hazard, CAUTION ! replace only with the same type fuse. Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE: ATTENTION : Pour une protection continue les risqes If Main Fuse (F1001) is blown , check to see that all components in the power supply The voltage for parts in hot circuit is measured using d'Incele n'utiliser que des fusible de même type.
  • Page 26 AV 2/3 Schematic Diagram 1-9-7 E6A21SCAV2...
  • Page 27 AV 3/3 & Function Schematic Diagram E6A21SCAV3 1-9-8...
  • Page 28 AV CBA Top View CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, NOTE: If Main Fuse (F1001) is blown , check to see that all components in the power supply replace only with the same type fuse.
  • Page 29 AV CBA Bottom View CAUTION ! For continued protection against fire hazard, CAUTION ! replace only with the same type fuse. Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE: ATTENTION : Pour une protection continue les risqes If Main Fuse (F1001) is blown , check to see that all components in the power supply The voltage for parts in hot circuit is measured using d'Incele n'utiliser que des fusible de même type.
  • Page 30 Function CBA Top View Function CBA Bottom View 1-9-11 BE6A40F01014-B...

  • Page 31: Waveforms

    WAVEFORMS Pin 8 of CN1601 Pin 14 of CN1601 AUDIO(R) 0.5V 0.5ms VIDEO-Y 0.2V 20µs Pin 10 of CN1601 Pin 16 of CN1601 VIDEO-C 0.2V 20µs SPDIF 0.1µs C1402 PLUS LEAD NOTE: Input DVD: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL) (WF1~WF6) VIDEO-CVBS 0.5V...

  • Page 32: Wiring Diagram

    WIRING DIAGRAM I/P-SW P-ON+5V 20 CD/DVD 19 VIDEO-Cr/Pr D 18 A 17 VIDEO-Cb/Pb C 16 B 15 VIDEO-Y(I/P) NU 14 VREF 13 VIDEO-C NU 12 AUDIO-GND GND 11 AUDIO(L) CD-LD 10 AUDIO(L)-MUTE 13 GND(LD) 9 AUDIO(R) DVD-LD 8 AUDIO-GND PD-MONI 7 SPDIF GND(DVD-PD) 6 GND(CD-PD) 5...

  • Page 33: System Control Timing Charts

    SYSTEM CONTROL TIMING CHARTS Tray Close ~ Play / Play ~ Tray Open Tray Disc Disc Tray Play Close Rotation Stop Open 3.3V Tray IN (TL221) Sled Drive 1.65V (TP303) Disc Drive 1.65V (TP301) 1.65V Focus Drive (TP304) Tracking Drive 1.65V (TP302) 1-12-1...

  • Page 34: Ic Pin Function Descriptions

    IC PIN FUNCTION DESCRIPTIONS IC2001 (FRONT PANEL CONTROL) Signal Function Name IN FP-CLK Clock Input IN FP-STB Serial Interface Strobe IN K1 Key Data 1 Input IN K2 Key Data 2 Input Power Supply OUT KEY-1 Key Source-1 OUT KEY-2 Key Source-2 OUT KEY-3 Key Source-3...

  • Page 35: Lead Identifications

    LEAD IDENTIFICATIONS KTA1267-Y-AT/P KTA1266-Y-AT/P 2SK3498 KTC3199-GR-AT/P KTC3203-Y-AT/P KRC101M-AT/P KTC3198-Y-AT/P G D S E C B E C B KIA4558P/P MM1637XVBE PT6313-S-TP(L) PS2561A-1(W) TL432A-TA LM1117S-ADJ 1: GND Note: 2: Vout A: Anode 1: A 3: Vin K: Cathode 2: K 1: R 1 2 3 3: E E: Emitter...

  • Page 36: Exploded Views

    EXPLODED VIEWS Cabinet 2L011 2L081 2L011 2L081 2L011 2L021 2L021 2L021 2L105 DVD Main CBA Unit JK1202 See Electrical Parts List JK1401 JK1404 for parts with this mark. Some Ref. Numbers are F1001 not in sequence. 2L031 AV CBA AC1001 Function CBA 2L041 1-15-1...
  • Page 37 Packing Unit 1-15-2 E6A21PEX...

  • Page 38: Mechanical Parts List

    TOP CASE(V2) E6170UD 1VM320680 A21# MODEL NO. LABEL E6A21UD ---------- LABEL BAR CODE E5900UD ---------- LABEL TELEPHONE NUMBER ---------- H5730UD(SYLVANIA) DVD MECHA E7 N79F0KVM N79F0KVM REINFORCE PLATE E6A60UD 1VM321919 2L011 SCREW P-TIGHT 3X10 BIND HEAD+ GBHP3100 2L021 SCREW TAP TIGHT M3X11 BIND+ P-TIGHT...

  • Page 39: Electrical Parts List

    ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. C1202 ELECTROLYTIC CAP . 10µF/16V M CE1CMASDL100 Before replacing any of these components, read C1207 CHIP CERAMIC CAP .(1608) CH J 68pF/50V CHD1JJ3CH680 carefully the product safety notice in this service C1208...
  • Page 40 Ref. No. Description Part No. Ref. No. Description Part No. CARBON RES. 1/4W J 10k Ω D1059 PCB JUMPER D0.6-P10.0 JW10.0T R1037 RCX4JATZ0103 CARBON RES. 1/6W J 100k Ω D1060 SWITCHING DIODE 1N4148M NDTZ01N4148M R1038 RCX6JATZ0104 CARBON RES. 1/6W J 470k Ω D1073 PCB JUMPER D0.6-P5.0 JW5.0T...
  • Page 41 Ref. No. Description Part No. CARBON RES. 1/6W J 150 Ω R2023 RCX6JATZ0151 CHIP RES. 1/10W J 6.8k Ω R2031 RRXAJR5Z0682 CHIP RES. 1/10W J 10k Ω R2032 RRXAJR5Z0103 CHIP RES. 1/10W J 22k Ω R2033 RRXAJR5Z0223 CHIP RES. 1/10W J 10k Ω R2041 RRXAJR5Z0103 CHIP RES.
  • Page 42 Misuse of any trademarks or any other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights to the fullest extent of the law. DVL150G E6A21UD 2006-04-06...

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