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Zeiss S100/OPMI pico Manual

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S100 / OPMI® pico
Instructions for Repair and Alignment
Service Instructions
Confidential and Proprietary
SM-30-0030-A02
Version 07, 2015-12-03
Order No. -

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Summary of Contents for Zeiss S100/OPMI pico

  • Page 1 S100 / OPMI® pico Instructions for Repair and Alignment Service Instructions Confidential and Proprietary SM-30-0030-A02 Version 07, 2015-12-03 Order No. -...
  • Page 2 S100 / OPMI® pico Service Instructions SM-30-0030-A02 Confidential and Proprietary Order No. - 2 / 27 Version 07, 2015-12-03...

  • Page 3: Table Of Contents

    S100 / OPMI® pico Contents Contents ........................3 Update information....................4 General information ....................5 3.1 Additional literature ....................5 3.2 Special tools and supplies .................... 5 Alignment template ....................6  OPMI pico....................... 7 5.1 Removing, installing and adjusting the OPMI® pico illumination module ....7 5.2 Exchanging a filter .......................

  • Page 4: Update Information

    S100 / OPMI® pico Update information Version Comments 25.11.2000 31.08.2001 30.01.2002 18.01.2005 - "Checking and adjusting the lamp voltage" added 2006-08-08 - "Exchanging a filter" added 2013-01-25 - “LED” added, page 23 2015-12-03 - Added: 7.3 Exchanging the conductor rails for halogen lamp housing, page 21 7.4 Changing the small fan, page 22 8.4 Changing the Fan, page 27 Service Instructions...

  • Page 5: General Information

    S100 / OPMI® pico General information Additional literature  Service manual SM-30-0030  Instructions for installation SM-30-0030-A1 Special tools and supplies  Objective lens f = 200 mm 305132-0000-000  Scribing iron 0015-690  Alignment template see page 6  GF 50 grease (30g) INR 0117-471 ...

  • Page 6: Alignment Template

    S100 / OPMI® pico Alignment template ® Justiervorlage für OPMI pico Objektiv: f = 200 mm Tubus: f = 170 mm Okulare: 10x oder 12,5x (Bei Bedarf kopieren) ® Alignment template for OPMI pico Objective lens: f = 200 mm Binocular tube: f = 170 mm Eyepieces: 10x or 12.5x...

  • Page 7: Opmi  Pico

    S100 / OPMI® pico  OPMI pico Removing, installing and adjusting the OPMI® pico illumination module Removal: 1) Disconnect the light guide and (if necessary) the system cable (video cable) from the OPMI® microscope. 2) Remove four screws (1) and cover (2). Fig.
  • Page 8 S100 / OPMI® pico Adjustment: 1) Switch the magnification changer to its free- passage position (position 1). 2) Align OPMI® with the test object (alignment template enclosed) and focus the microscope on it. 3) Move and tilt the illumination module in such a way that the illuminated field is radially centered to within ±...

  • Page 9: Removing, Installing And Adjusting The Magnification Changer

    S100 / OPMI® pico Removing, installing and adjusting the magnification changer Removal: 1) Disconnect the light guide and (if necessary) the system cable (video cable) from the OPMI® microscope. 2) Remove four screws (1) and cover (2). Fig. 6: Remove cover 3) Remove the camera module as described in point 5.3.
  • Page 10 S100 / OPMI® pico Adjustment: Note The following description assumes that the optics in the changer has been correctly adjusted, i.e. no image shift or binocular error occurs when the changer is switched from one magnification step to another as well as no focus differences. Tolerances: Binocular alignment: Convergent deviation ≤...

  • Page 11: Removing, Installing And Adjusting The Camera Module

    S100 / OPMI® pico Removing, installing and adjusting the camera module Removal: 1) Unscrew four screws (1) and remove cover (2). Fig. 11: Remove cover 2) Unscrew four screws (3) and remove camera module (4). Installation: 1) Insert camera module (4), push it up all the way and tighten screws (3).
  • Page 12 S100 / OPMI® pico Note Take care not to twist the monitor image during this adjustment. 8) After the adjustment, secure all fastening screws in position by applying blue threadlocker to their heads. 9) Re-attach cover (2 Fig. Fig. 14: Alignment template Service Instructions SM-30-0030-A02 Confidential and Proprietary...

  • Page 13: 100 Suspension Systems

    S100 / OPMI® pico S 100 suspension systems Changing the pneumatic spring Removal: 1) Remove OPMI® from the suspension arm. 2) Set balancing screw to maximum weight (turn cw). 3) Remove the locking screw and the top cover from the suspension arm. 4) Remove protection flap (1).
  • Page 14 S100 / OPMI® pico 2) Lubricate the balancing screw with GF 100 grease and screw it in. 3) Re-attach support plate (1). To do this, apply KL 44 threadlocker to the thread of screws (2), screw them in and tighten them only to such an extent that the balancing screw can still be turned and no snapping noise can be heard when the suspension arm is moved up or down.

  • Page 15: Changing And Adjusting The Inclination Switch

    S100 / OPMI® pico Changing and adjusting the inclination switch Removal: 1) Remove OPMI® from the suspension arm. 2) Set balancing screw to minimum weight (turn ccw). 3) Remove the locking screw and the top cover from the suspension arm. 4) Remove protection flap (1).

  • Page 16: 6.2.1 Setting The Inclination Switch

    S100 / OPMI® pico 3) Re-insert pin (1) and tighten setscrew (2). 4) Re-attach protection flap (3). Fig. 24: Re-attach protection flap 6.2.1 Setting the inclination switch 1) Loosen screws (5) and adjust the switching cam in such a way that the inclination switch switches on the OPMI®...
  • Page 17 S100 / OPMI® pico 8) Remove cover (1). 9) Remove locking screws (2) and covers (3). 10) Remove cover or camera control unit (4). Fig. 26: Remove cover, locking screws, camera control unit 11) Disconnect cable (5) and remove it from the suspension arm (cut open cable ties).

  • Page 18: Changing The Suspension Arm

    S100 / OPMI® pico Installation: 1) Thread the cable through the suspension arm and secure it position using cable ties. 2) Mount the potentiometer. 3) Re-attach the knob and the cap. 4) Slightly press the halves of the arm together and secure the cable from the illumination potentiometer in the clip on the upper half of the arm, if necessary.
  • Page 19 S100 / OPMI® pico 6) Disconnect cables (1 + 2) and remove them from the illumination unit. 7) Cut open the cable ties and remove the cable from the rear tube. 8) Pull the cables out of the suspension arm joint in an upward or downward direction.

  • Page 20: Halogen Lamp Housing

    S100 / OPMI® pico Halogen lamp housing Opening the illumination unit Opening: 1) Remove the lamp slide-in module. 2) Disconnect the light guide. 3) Remove the camera control unit, if necessary. 4) Remove four Phillips screws (1) and two hex socket head screws (2).
  • Page 21 S100 / OPMI® pico Exchanging the conductor rails for halogen lamp housing 1) Use a screw driver to take out the defect conductor rail (1) from the halogen lamp house. Move it upwards. 2) Disconnect the both cables from the conductor rail (2) Fig.
  • Page 22 S100 / OPMI® pico Changing the small fan 1) Detach the four screws (1) to disengage the fan from the lamp housing. Fig. 39: Small fan for halogen lamp 2) Detach the screws (2),(3) to remove the cables from the terminal strip. 2 Red 3 Black Fig.

  • Page 23: Led Illumination Unit

    S100 / OPMI® pico LED illumination unit Changing the power supply board 1) If a camera control unit is installed, loosen four screws (1) and install the CCU again with two screws like shown on the picture. Fig. 41: Change the power supply board 2) Pull flap (2) and remove the case lid (3).
  • Page 24 S100 / OPMI® pico 6) Unscrew four screws M 3 x 6 ISO 10644 (1) and remove the metal cover (2). Fig. 44: Remove the metal cover 7) Disconnect connector (3). 8) Cut the two cable ties (4). Fig. 45: Disconnect connector 9) Disconnect connector (5).

  • Page 25: Changing The Pcb Control S100 Video / Led

    S100 / OPMI® pico 10) Unscrew four screws M 3 x 6 ISO 10644 (1) and remove the power supply board. 11) Assemble in the reverse order. Fig. 47: Remove the power supply board Changing the PCB Control S100 Video / LED 1) Remove the side cover (see 8.1).
  • Page 26 S100 / OPMI® pico 2) Loosen two screws M 3 x 6 ISO 10644 (1). Fig. 50: Loosen two screws 3) Unscrew one screw M 3 x 6 ISO 10644 (2). 4) Push the LED assembly upwards and unhook it. Fig.
  • Page 27 S100 / OPMI® pico Changing the Fan 1) Remove the cover and unplug the connector for the fan (1) 2) Push the rubber connections (2) to remove the fan from the LED housing. Fig. 53: Fan for LED housing SM-30-0030-A02 Service Instructions Confidential and Proprietary Version 07, 2015-12-03...

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