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Operator's Manual
500 series
Snowthrower
Model 6ML Shown
IMPORTANT: Read safety rules and instructions
carefully before operating equipment.
P. O. BOX 1386, KITCHENER, ONTARIO N2G 4J1
Printed in U.S.A.
. 772C0720
FORM NO
(7/2004)

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Summary of Contents for MTD Bolens 500 Series

  • Page 1 Operator’s Manual 500 series Snowthrower Model 6ML Shown IMPORTANT: Read safety rules and instructions carefully before operating equipment. P. O. BOX 1386, KITCHENER, ONTARIO N2G 4J1 Printed in U.S.A. . 772C0720 FORM NO (7/2004)
  • Page 2 Serial Number Numéro de modèle Numéro de série XXXXXXXXXXX XXXXXXXXXX Copy the serial number here: MTD PRODUCTS LIMITED KITCHENER, ON N2G 4J1 1-800-668-1238 www.mtdcanada.com ENGINE INFORMATION The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service.
  • Page 3 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
  • Page 4 odorless and deadly gas. Maintenance And Storage Do not operate machine while under the influence of Never tamper with safety devices. Check their proper alcohol or drugs. operation regularly. Muffler and engine become hot and can cause a burn. Do Disengage the control handle and stop engine.
  • Page 5 SECTION 2: SETTING UP YOUR SNOW THROWER NOTE: The snow thrower is shipped with oil and WITHOUT GASOLINE. After assembly, refer to separate engine manual for proper fuel and engine oil recommendations. NOTE: This Operator’s Manual covers several models, handle panels, lights and chute cranks are some features that may vary by model.
  • Page 6 3. One end of each chute keeper is already attached chute assembly as shown in Figure 6, cables to the chute flange. Pivot the free end of the chute should be towards the operator. keeper to align it with the chute flange and push it 4.
  • Page 7 Auger Control Test 8. If the wheels can still be turned when you engage the drive control, loosen the hex jam nut and rotate 1. To check the adjustment of the auger control, push the coupling end of the cable (without turning the forward the left hand control until the rubber cable) in one turn.
  • Page 8 Tire Pressure (Pneumatic Tires) 1. Adjust skid shoes by loosening the four hex nuts (two on each side) and carriage bolts. Move skid The tires are over-inflated for shipping purposes. shoes to desired position. Check tire pressure and reduce to 15-20 psi. 2.
  • Page 9 Always release the drive control before IMPORTANT: WARNING: Never use your hand to clear a changing speeds. clogged discharge chute. Shut off engine and Auger Control remain behind handles until all moving parts The auger control is located on the left have stopped before unclogging.
  • Page 10 (inside the boot) is fastened securely over the metal hole, grounded 120 volt A.C. receptacle. tip on the spark plug. 10. Push down on the starter button until the engine • Make certain both the auger control and drive starts. Do not crank for more than 10 seconds at a control are in the disengaged (released) position.
  • Page 11 NOTE: This same lever also locks auger control so you against the starter. can turn the chute crank without interrupting the snow 3. If the engine still fails to start, repeat the first two throwing process. steps. If continued attempts do not free starter, follow the electric starter procedures to start.
  • Page 12 • If for some reason, you have to operate the snow the rear of the auger housing and restart engine. thrower on gravel, keep the skid shoe in the highest 6. While standing in the operator’s position (behind position for maximum clearance between ground the snow thrower), engage the auger clutch lever and shave plate.
  • Page 13 worn out belts. Replace, if necessary, following instructions on page 14. Lubricate pivot points Check Friction Wheel Follow instructions below to check the condition of the friction wheel rubber every 50 hours of operation. 1. Remove two self-tapping screws from the frame Lubricate Lubricate cams cover underneath the snow thrower.
  • Page 14 Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the Self-Tapping snow thrower are subject to wear. Check these Self-Tapping Screw Screw periodically and replace as necessary. Replacing Skid Shoe Belt Cover 1. Remove four carriage bolts and hex nuts which attach two skid shoes to the snow thrower on two sides.
  • Page 15 9. Re-install frame cover and flip the snow thrower crank shaft, then working it around the groove of back to the operating position. the drive pulley and finally wrapping it around the 10. Wrap auger belt around the engine pulley. engine pulley from where the old belt was removed.
  • Page 16 Shift Friction Wheel Hex Shaft Bearing Sprocket Figure 25 Figure 23 NOTE: If you placed plastic under the gas cap, be certain to remove it. Adjustments Plate Drive Clutch Friction Screw Wheel Refer to the Final Adjustment section of the Assembly instructions to adjust the drive clutch.
  • Page 17 Skid Shoe See Figure 26C. 4. Thread the ferrule up or down the shift rod as Refer to page 7 for details. necessary until the ferrule lines up with the upper Chute Control hole in the shift lever. See Figure 26B. If the chute does not rotate fully or its pitch cannot be 5.
  • Page 18 SECTION 7: TROUBLESHOOTING Problem Cause Remedy Engine fails to start. 1. Fuel tank empty, or stale fuel. 1. Fill tank with fresh gasoline. 2. Blocked fuel line. 2. Clean the fuel line. 3. Choke not in ON position 3. Move switch to ON position 4.
  • Page 19 SECTION 8: TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship.
  • Page 21 PART N° DE N° DE RÉF PIÈCE DE SCRIP TION DE SCRIP TION 710-0896 Hex B-Tap Scr 1/4-28 x .25" Lg Vis taraudée à tête hexagonale 1/4-28 x 0,25 731-04792 Belt Cover Couvre-courroie 732-0705 Ca ble Con trol Wire Fil de commande de la câble 711-1268A Ac tu a tor Shaft Tige de l’actuateur...
  • Page 22 PART N° DE N° DE RÉF PIÈCE DE SCRIP TION DE SCRIP TION 712-04064 Hex L-Flanged Nut 1/4-20 Gr. F Ny lon Contre-écrou à embase 1/4-20 Qual. F ny lon 790-00062 Bear ing Washer 2.12 OD x .255 ID Rondelle de roulement 2,12 DE x 0,255 DI 741-0919 Ball Bear ing 20 x 47 x 14:6204:DS Roulement à...
  • Page 23 NOTES...
  • Page 24 27-28 in/po 30 in/po...
  • Page 25 PART N° DE N° DE RÉF PIÈCE DE SCRIP TION DE SCRIP TION 731-04425 Up per Chute Goulotte supérieur 712-04063 Flange Locknut 5/16-18 Gr. F Ny lon Contre-écrou à embase 5/16-18 Qual. F ny lon 784-5594 Ca ble Bracket Chute Tilt Sup port de câble 731-1313C Ca ble Guide...
  • Page 26 AUGER HOUSING COM PO NENTS/COMPOSANTS DU LOGEMENT DES TARIÈRES AU GER AU GER AXLE/ SHAVE PLATE GEAR BOX ASS’Y/ SIZE HOUS ING/ SPACERS/ ESSIEU DES LAME EN SEM BLE DE LA TAILLE LOGEMENT DES ENTRETOISE TARIÈRES PLATE VIS SANS FIN TARIÈRES 684-04067 711-04286...
  • Page 27 NOTES...
  • Page 28 * With heated grips only/Avec poignées chauffées seulement.
  • Page 29 PART N° DE N° DE RÉF PIÈCE DE SCRIP TION DE SCRIP TION 684-04106A En gage ment Han dle As sem bly RH Poignée d’entraînement CD 746-0778 “Z” Fit ting Extrémité en «Z» 731-04894 Lock Plate Palastre de serrure 711-04287 Pivot Rod Tige du pivot 735-0199A...

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