Advertisement

Quick Links

AS5160 & AS5160T / AS5160TO
AS5160 & AS5160T
Model: 50000398 / 50000403 /
50000532 / 50000533 / 50000549
Company information:
www.vipercleaning.eu
info-eu@vipercleaning.com
USER MANUAL
AS5160TO
VS12002-EU Rev.06
08 Oct. 2021

Advertisement

Table of Contents
loading

Summary of Contents for Viper 50000532

  • Page 1 AS5160 & AS5160T / AS5160TO USER MANUAL AS5160TO AS5160 & AS5160T Model: 50000398 / 50000403 / 50000532 / 50000533 / 50000549 VS12002-EU Rev.06 Company information: www.vipercleaning.eu 08 Oct. 2021 info-eu@vipercleaning.com...
  • Page 2 EU / UE / EL / EC / EE / ES / EÚ / AB Declaration of Conformity Декларация за съответствие Declaração de conformidade Prohlášení o shodě Δήλωση συμμόρφωσης Deklaracja zgodności Konformitätserklärung Megfelelősségi nyilatkozat Declaratie de conformitate Overensstemmelseserklæring Izjava o sukladnosti Декларация...
  • Page 3 UK Declaration of Conformity Nilfisk Ltd Nilfisk House, Bowerbank Way Gilwilly Industrial Estate Penrith Cumbria CA11 9BQ UK Hereby declare under our sole responsibility that the Product: FC - Floor Scrubber/Sweeper - Battery Description: Charging mode: 100-240V 50/60Hz; Working mode: 24V DC, IP24 Type: AS5160, AS5160T, AS5160TO Are in compliance with the following standards: EN 60335-1:2012+A11:2014+A13:2017...
  • Page 4: Table Of Contents

    USER MANUAL ENGLISH TABLE OF CONTENTS INTRODUCTION ..........................2 GUIDE PURPOSE AND CONTENTS........................... 2 HOW TO KEEP THIS GUIDE ............................2 DECLARATION OF CONFORMITY ........................... 2 ACCESSORIES AND MAINTENANCE ........................2 CHANGE AND IMPROVEMENT ..........................2 SCOPE OF APPLICATION ............................2 MACHINE IDENTIFICATION DATA .........................
  • Page 5: Introduction

    USER MANUAL ENGLISH INTRODUCTION CAUTION! Some general and detailed machine information is not included in this guide. Please refer to Instruction for Use Manual on supplied CD-ROM reading by Adobe ® Reader ® NOTE The numbers in brackets refer to the components shown in Machine Description chapter. GUIDE PURPOSE AND CONTENTS The purpose of this Quick Start Guide is to provide the operator with all basic information to use the machine proper- ly.
  • Page 6: Transport And Unpacking

    USER MANUAL ENGLISH TRANSPORT AND UNPACKING When the carrier delivers the machine, make sure the packaging and machine are both whole and undamaged. If any damaged, make the carrier know the damage and before accepting the goods, reserve the right in compensation of the damage.
  • Page 7: General Safety Instruction

    USER MANUAL ENGLISH GENERAL SAFETY INSTRUCTION Specific warnings and cautions to inform about potential damages to people and machine are shown below. DANGER!  This machine must be operated by trained and authorized personnel according to guidance of the manual. ...
  • Page 8 USER MANUAL ENGLISH  Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine moving parts.  Do not use the machine in particularly dusty areas. Do not wash the machine with direct or pressured water jets, or with corrosive substances. ...
  • Page 9: Machine Description

    USER MANUAL ENGLISH MACHINE DESCRIPTION MACHINE STRUCTURE (as shown in Figure 1) 1. Recovery tank lid 19. Front wheels on fixed axle (A). 2. Can holder Driving wheels (B) 3. Handlebar 20. Brush/pad-holder 4. Control panel 21. Brush/pad-holder deck 5. Serial number plate/technical data 22.
  • Page 10: Control Panel

    USER MANUAL ENGLISH CONTROL PANEL (as shown in Figure 2) 33. Machine backward switch (B) 49. Charging green LED 34. Safe switch 50. Security cover of charging jack 35. Ignition key (0 - I) 51. Overload protector of brush 36. Discharged battery warning light (red) 52.
  • Page 11 USER MANUAL ENGLISH NOTE When charging, if the yellow LED (48) of charger is on, it may be caused by: Battery and charger does not match, battery is not connected well, or output is short-circuited. The red LED of charger flashing may be caused by charger internal short circuit. TECHNICAL PARAMETERS Model Parameter Type...
  • Page 12: Wiring Diagram

    USER MANUAL ENGLISH WIRING DIAGRAM (ONLY FOR DISC MACHINE WITHOUT TRACTION) RD-BK RD-BK BN-BK BU-BK COMPONENTS GAUGE 24V BATTERIES RED/6AWG BATTERY CHARGER RED/10AWG CONTROL PANEL BOARD RED/20AWG ELECTROMAGNETIC SWITCH 24V(BRUSH MOTOR) BLACK/6AWG RELAY 24V(VACUUM MOTOR) BLACK/10AWG LOW POWER CIRCUIT FUSE BLACK/12AWG CIRCUIT BREAKER(BRUSH MOTOR) BLACK/20AWG...
  • Page 13 USER MANUAL ENGLISH WIRING DIAGRAM (ONLY FOR DISC MACHINE WITH TRACTION) RD-BK RD-BK BU-BK signal 2 BN-BK signal 1 signal 1 BU-BK GN-BK signal 2 GN-BK COMPONENTS GAUGE 24V BATTERIES RED/6AWG BATTERY CHARGER RED/10AWG CONTROL PANEL BOARD RED/20AWG ELECTRONIC BOARD(TRACTION SYSTEM) BLACK/6AWG ELECTROMAGNETIC SWITCH 24V(BRUSH MOTOR) BLACK/10AWG...
  • Page 14 USER MANUAL ENGLISH WIRING DIAGRAM (ONLY FOR ORBITAL MACHINE) RD-BK RD-BK BU-BK BN-BK GN-BK BU-BK GN-BK COMPONENTS GAUGE 24V BATTERIES RED/6AWG BATTERY CHARGER RED/10AWG CONTROL PANEL BOARD RED/12AWG ELECTRONIC BOARD(TRACTION SYSTEM) RED/20AWG RED/14AWG ELECTROMAGNETIC SWITCH 24V(BRUSH MOTOR) RELAY 24V(VACUUM MOTOR) BLACK/6AWG RELAY 24V(TRACTION SYSTEM) BLACK/10AWG...
  • Page 15: Operating Guide

    USER MANUAL ENGLISH OPERATING GUIDE WARNING! On some points of the machine there are some adhesive plates indicating: - DANGER - WARNING - CAUTION - CONSULTATION While reading this Manual, the operator must pay particular attention to the symbols shown on the plates. Do not cover these plates for any reason and immediately replace them if damaged.
  • Page 16: Battery Installation And Battery Typesetting (Wet Or Gel/ Agm)

    USER MANUAL ENGLISH BATTERY INSTALLATION AND BATTERY TYPESETTING (WET OR GEL/ AGM) According to the type of batteries (WET or GEL/AGM), set the machine and electronic board of the battery charger as follows: WET BATTERIES (NOTE: Turn the DIP switch 1 and 2 both to “OFF”.
  • Page 17: According To The Type Of Batteries (Wet Or Gel / Agm), Set The Machine

    USER MANUAL ENGLISH 4. If the setting complete to the battery option. Install the screws on control panel. Battery charging 5. Charge the batteries. (See procedures in maintenance chapter). CAUTION! Cut off all the power of the machine before perform the following procedure! Battery charger setting Remove the screws (A, B, C, Figure 4.1).
  • Page 18: Brush/Pad-Holder Installation And Uninstallation

    USER MANUAL ENGLISH Battery installation 1. Open the recovery tank cover (1) and check that the recovery tank (25) is empty; otherwise empty it with the drain hose. (22) 2. Close the recovery tank cover (1). 3. Overturn the recovery tank (25) carefully. 4.
  • Page 19: Adjusting The Balance Of Squeegee

    USER MANUAL ENGLISH PAD INSTALLATION AND UNINSTALLATION (only for orbital machine) Lift the deck by pressing the switch (46). Install and uninstall the pad (A, Figure 5.1) ADJUSTING THE BALANCE OF SQUEEGEE Install the squeegee and screw up the nut (H), then connect the vacuum hose (G) to the squeegee.
  • Page 20: Adjusting The Level Of Orbitaldeck (Only For Orbital Machine)

    USER MANUAL ENGLISH switch (F). If necessary, the forward speed can be adjusted with the adjuster (H). NOTE To move the machine forward, press either the left or right switch (F) or both. D C B Stopping the machine Stop the machine by using the handlebar (E) (only for machine without traction).
  • Page 21: Tank Emptying

    USER MANUAL ENGLISH CAUTION! To avoid any damage to the floor surface, turn off the brushes/pad-holders when the machine stops in one place. Figure 9 Battery discharge during operation C B A Until the green warning light (A, Figure 10) stays on, the bat- teries allow the machine to work normally.
  • Page 22: After Using The Machine

    USER MANUAL ENGLISH CAUTION! If the vacuum system turns off accidentally (for example, when the float is activated because of a sudden machine movement), to resume the operation: turn off the vacuum system by pressing the switch (D, Figure 10), then open the cover (C, Figure 11) and check that the float inside the grid (A) has gone down to the water level.
  • Page 23: Machine Long Inactivity

    USER MANUAL ENGLISH MACHINE LONG INACTIVITY If the machine is not going to be used for more than 30 days, proceed as follows: Perform the procedures shown in After Using the machine paragraph. Disconnect the battery connector (54). FIRST PERIOD OF USE After the first 8 hours, check the machine fastening and connecting parts for proper tightening and check the visible parts for wear and leakage.
  • Page 24: Battery Charging

    USER MANUAL ENGLISH BATTERY CHARGING NOTE Charge the batteries when the yellow (F, Figure 14) or red warning light (G) turns on, or when finishing cleaning. CAUTION! Keeping the batteries charged make their life last longer. CAUTION! When the batteries are discharged, charge them as soon as possible, as that condition makes their life shorter.
  • Page 25: Brush/Pad Cleaning

    USER MANUAL ENGLISH Battery charging with battery charger installed on the machine Connect the battery charger cable (A, Figure 15) to the electrical mains (G) (the electrical mains voltage and frequency must be compatible with the battery charger values shown on the machine serial number plate (F). When the battery charger is connected to the electrical mains, all machine functions are automatically cut off.
  • Page 26: Squeegee Cleaning

    USER MANUAL ENGLISH SQUEEGEE CLEANING NOTE The squeegee must be clean and its blades must be in good conditions in order to get a good drying. CAUTION! It is advisable to wear protective gloves when cleaning the squeegee because there may be sharp debris.
  • Page 27: Squeegee Blade Check And Replacement

    USER MANUAL ENGLISH SQUEEGEE BLADE CHECK AND REPLACEMENT Clean the steel or the aluminum squeegee, as shown in the previous paragraph. Check that the edges (E, Figure 20) of the front blade (C) and the edges (F) of the rear blade (D) lay down on the same level, along their length;...
  • Page 28: Tank And Vacuum Grid With Float Cleaning, And Cover Gasket Check

    USER MANUAL ENGLISH TANK AND VACUUM GRID WITH FLOAT CLEANING, AND COVER GASKET CHECK Drive the machine on a level floor. Ensure that the machine is off and the ignition key (54) has been removed. Turn the recovery tank lid (A, Figure 21) 90 degree position where it can be took off from the tank, and then take down the float ball filter (P) from the tank.
  • Page 29: Machine Working Hour Check

    USER MANUAL ENGLISH MACHINE WORKING HOUR CHECK Turn the ignition key (A, Figure 22) to "I". Press the switch (B), the hour meter (C) begins to work and it at the same time shows the total number of working hours (scrubbing/drying) performed by the machine.
  • Page 30: Accessories/Options

    USER MANUAL ENGLISH ACCESSORIES/OPTIONS In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specific use: For further information concerning the above-mentioned optional accessories, contact an authorized Retailer. ACCESSORIES/OPTIONS See “Parts List” section GEL/AGM batteries Pads of different materials TROUBLESHOOTING...
  • Page 31 Company information: www.vipercleaning.eu info-eu@vipercleaning.com...

Table of Contents