Related Manuals for Toro 31201
Summary of Contents for Toro 31201
- Page 1 Form No. 3391-891 Rev A Groundsmaster ® 360 2-Wheel Drive Multi-Purpose Machine Model No. 31201—Serial No. 315000001 and Up *3391-891* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 If you require a spark arrester, contact your Authorized Toro Service Dealer. Model No. Genuine Toro spark arresters are approved by the USDA Forestry Service. Serial No. Important: It is a violation of California Public...
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Page 3: Table Of Contents
Checking the Cooling System ........39 Safety ................4 Cleaning the Radiator..........40 Safe Operating Practices........... 4 Brake Maintenance ............41 Toro Riding Mower Safety ........5 Adjusting the Service Brakes ........41 Safety and Instructional Decals ......... 6 Adjusting the Parking Brake ........41 Setup ................12 Belt Maintenance ............42... -
Page 4: Safety
Safety • Replace faulty silencers/mufflers. • Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. This machine has been designed in accordance with EN ISO Replace worn or damaged blades and bolts in sets to 5395:2013 and ANSI B71.4-2012 (with the appropriate CE preserve balance. -
Page 5: Toro Riding Mower Safety
• Check carefully for overhead clearances (i.e. branches, The following list contains safety information specific to Toro doorways, electrical wires) before driving under any products or other safety information that you must know that objects and do not contact them. -
Page 6: Safety And Instructional Decals
• Always avoid sudden starting or stopping on a slope. • Use only genuine Toro replacement parts to ensure that If tires lose traction, disengage the blades and proceed original standards are maintained. slowly off the slope. - Page 7 117–4979 1. Rotating belt — Keep guard in place 117-3276 1. Engine coolant under 3. Warning—do not touch the 117-3272 pressure hot surface. 1. Warning—read the Operator's Manual; failure to use the 2. Explosion hazard—read 4. Warning—read the rollover protection system (ROPS) can result in injury in the Operator's Manual.
- Page 8 117–2718 117-3270 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, hand; entanglement hazard, belt—stay away from moving parts, keep all guards and shields in place. 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance from the machine.
- Page 9 106-9206 1. Wheel torque specifications 117-3232 2. Read the Operator's Manual. 2 Wheel drive models 1. Read the Operator's Manual for information on fuses. 2. Differential lockout—10 amp 3. Engine—10 amp 4. Lights, power point—15 amp 5. Power switch, engine ignition—10 amp 6.
- Page 10 120–0259 107-2916 1. Remove the ignition key and read the 2. Thrown object hazard—do not operate 3. Cutting/dismemberment hazard of Operator's Manual before servicing or the mower with the deflector up or hand or foot, mower blade—stay away performing maintenance. removed, keep the deflector in place;...
- Page 11 120-0257 Two-wheel-drive models 1. Lower decks 6. Differential lock 2. Raise decks 7. Fast 3. Engine—stop 8. Continuous variable setting 4. Engine—run 9. Slow 5. Engine—start...
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. – No parts required Check the tire pressure. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. -
Page 13: Checking The Fluid Levels
1. Park machine on a level surface, stop engine, engage parking brake and remove key from the ignition switch. WARNING Checking the Tire Pressure Do not start the engine and engage the PTO switch when the PTO drive shaft is disconnected from the cutting deck. -
Page 14: Product Overview
Product Overview 4. Align the spline and roll pin hole of drive shaft yoke with the transmission shaft. 5. Slide PTO drive shaft end yoke onto the transmission Controls PTO shaft. Become familiar with all the controls before you start the 6. -
Page 15: Hour Meter
Tilt Steering Pedal Hour Meter To tilt the steering wheel towards you, press the foot pedal The hour meter (Figure 7) records the number of hours the down, and pull the steering tower toward you to the most engine has operated. It operates when the key switch is in comfortable position and then release the pedal (Figure the Run position. -
Page 16: Specifications
Contact your Authorized Service Dealer or Fuel is harmful or fatal if swallowed. Long-term Distributor or go to www.Toro.com for a list of all approved exposure to vapors can cause serious injury and attachments and accessories. -
Page 17: Filling The Fuel Tank
Filling the Fuel Tank • Use B5 (biodiesel content of 5%) or lesser blends in cold weather. 1. Park the machine on a level surface. • Monitor seals, hoses, gaskets in contact with fuel as they 2. Shut the engine off and set the parking brake. may be degraded over time. -
Page 18: Think Safety First
Important: Ensure that the seat is secured with WARNING the seat latch. To avoid injury or death from rollover: keep the 4. To raise the roll bar, remove the hairpin cotter pins and roll bar in the raised locked position and use the remove the two pins (Figure 10). -
Page 19: Driving The Machine
Note: Additional starting cycles may be required 2. Make sure the traction pedal is in the neutral position. when starting the engine for the first time after the fuel 3. Set the parking brake. system has been completely drained. 4. Move the PTO (power take off) switch to the off 8. -
Page 20: Stopping The Machine
Stopping the Machine 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. To stop the machine, release the traction pedal to the neutral 2. While seated in the seat, make sure the traction pedal is position. -
Page 21: The Safety Interlock System
For details on • You are sitting on the seat or the parking brake is engaged. using the rest of the SCM functions, refer to the Service Manual available through your Authorized Toro Distributor. • The power take-off (PTO) is disengaged. •... -
Page 22: Positioning The Standard Seat
Figure 16 1. High temperature shutdown—the engine temperature has exceeded safe levels and the engine has been shut down. Check the cooling system. 2. High temperature warning—the engine temperature is approaching unsafe levels and the mower deck has been Figure 17 shut down. -
Page 23: Positioning The Deluxe Seat
Changing the Lumbar Support Changing the Seat Position The back of the seat can be adjusted to provide a customized The seat can move forward and backward. Position the seat lumbar support for your lower back. where you have the best control of the machine and are most comfortable. -
Page 24: Raising/Lowering The Seat
Changing the Backrest Position The back of the seat can be adjusted to provide a more comfortable ride. Position the back of the seat where it is most comfortable. Pull up the locking lever to release the backrest catch (Figure 19). -
Page 25: Loading Machines
WARNING Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do not use individual ramps for each side of the unit. -
Page 26: Transporting Machines
Transporting Machines WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive machine on a public street or roadway without signs, lights, and/or markings required by local regulations. -
Page 27: Operating Tips
Toro replacement blade. blades decreases. Mowing Direction Alternate mowing direction to avoid making ruts in the turf over time. -
Page 28: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 29: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid... -
Page 30: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 25 Service Interval Chart Premaintenance Procedures Using the Hood Prop Rod 1. -
Page 31: Lubrication
Lubrication Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty. Dusty and dirty operating conditions could cause dirt to get into Greasing the Bearings and the bearings and bushings, resulting in accelerated wear. Lubricate the grease fittings immediately after every washing, Bushings regardless of interval specified. - Page 32 Note: When lubricating the PTO shaft U-joints (Figure 27), make sure to also apply grease to the splines on the shaft. Figure 28...
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Page 33: Engine Maintenance
Note: To access the rear steering linkage grease fittings, the bushings. Add grease until it comes out of both the top and storage compartment needs to be removed. the bottom of the axle casting/bushing assembly areas of all 4 kingpin assemblies. Note: Jack the machine off the floor to allow better grease migration through both the upper and lower king pin Figure 29... -
Page 34: Checking The Engine-Oil Level
Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine,... -
Page 35: Changing The Engine Oil And Filter
Changing the Engine Oil and Adjusting the Throttle Filter 1. Move the throttle lever forward to the front of the control panel slot and then move it back approximately Service Interval: After the first 50 hours 3 mm (1/8 inch) into the Fast idle detent position. Every 150 hours 2. -
Page 36: Fuel System Maintenance
Fuel System 7. Tighten the drain plug on the bottom of the filter canister. Maintenance Bleeding the Fuel System Note: Refer to Adding Fuel (page 16) for proper fuel recommendations. You must bleed the fuel system before starting the engine if any of the following situations have occurred: DANGER •... -
Page 37: Bleeding Air From The Fuel Injectors
Bleeding Air from the Fuel Fuel Lines and Connections Injectors Service Interval: Every 400 hours Note: This procedure should be used only if the fuel system Check the fuel lines and connections every 400 hours or has been purged of air through normal priming procedures yearly, whichever comes first. -
Page 38: Electrical System Maintenance
Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Important: Whenever working with the electrical Battery posts, terminals, and related system, always disconnect the battery cables, negative accessories contain lead and lead compounds, (-) cable first, to prevent possible wiring damage from short-outs. -
Page 39: Drive System Maintenance
Drive System Cooling System Maintenance Maintenance DANGER Checking the Tire Pressure Discharge of hot pressurized coolant or touching Service Interval: Every 50 hours hot radiator and surrounding parts can cause severe burns. Check the pressure after every 50 operating hours or monthly, whichever occurs first. -
Page 40: Cleaning The Radiator
3. Install the expansion tank cap. 3. Working from the fan side of the radiator, blow out debris with low pressure (50 psi) compressed air (do not use water). Repeat the step from the front of the radiator and again from the fan side. 4. -
Page 41: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 42: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Traction Drive Service Interval: Every 100 hours After the first 10 hours for Neutral 1. Open the hood and secure the prop rod. Note: If the machine has recently had the hydraulic oil 2. -
Page 43: Adjusting The Maximum Ground Speed
Figure 45 1. Traction pedal 3. 1.5 mm (0.060 inch) 2. Stop bolt with jam nut 4. Stop bolt with jam nut (forward) (reverse) Figure 44 4. Adjust the stop bolt all the way in (away from the 1. Transmission control rods traction pedal). -
Page 44: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Authorized Toro Distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused Figure 46 by improper substitutions. -
Page 45: Cleaning
Cleaning Cleaning under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, release the traction pedal to the Neutral position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 46: Storage
1. Drain the engine oil from the oil pan and replace the C. Coat the cable terminals and battery posts with drain plug. Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. 2. Remove and discard the oil filter. Install a new filter. - Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.