Related Manuals for Nedap PowerRouter PR50SB-PR/S24
Summary of Contents for Nedap PowerRouter PR50SB-PR/S24
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- Page 2 PowerRouter • Back-up / Stand-alone • Installation Manual Illustrations Page 1 Installation Manual Page 9 Original instructions...
- Page 3 PowerRouter • Back-up / Stand-alone • Installation Manual Illustrations (IP20) Drill template the PowerRouter the PowerRouter Read the installation manual for details mounting bracket 570 mm max. ø 5.5 mm 600 mm max. ø 10 mm Standby Standby Max.40°C 20 KG 20 KG Min.-10°C Standby...
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Page 11: Table Of Contents
PowerRouter • Back-up / Stand-alone • Installation Manual Contents Contents Contents ............................. 9 Introduction ............................. 12 1.1 Applicability ..........................12 1.2 Symbols used in the documentation ..................12 1.3 Warranty ........................... 12 Safety ..............................15 2.1 General safety .......................... 15 2.2 PowerRouter .......................... - Page 12 Contents PowerRouter • Back-up / Stand-alone • Installation Manual 4.9.2 Connect the external relay to isolate the PowerRouter from the public grid ....24 4.10 Install the PRA1WEMK ......................24 4.11 Connect the additional cable (Italy) ..................26 4.12 Switch on the system ......................26 4.13 Initialise the PowerRouter .......................
- Page 13 PowerRouter • Back-up / Stand-alone • Installation Manual Contents 7.5 Errors ............................39 7.6 Procedures ..........................43 7.6.1 Restart the PowerRouter ....................43 7.6.2 Check the PowerRouter airflow ..................43 7.6.3 Check the internet connection ..................43 7.6.4 Look up the firmware versions and id number ............. 43 7.6.5 Reset the PowerRouter ....................
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Page 14: Introduction
5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system. The warranty conditions are based on EU Directive 99/44/EC, without prejudice to any legal rights. - Page 15 Damage due to moisture and/or other environmental conditions The installer/dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk. Nedap reserves the right to replace the unit with one having equal or better specifications, at Nedap's judgement.
- Page 16 (hereinafter Nedap). By using this manual you accept the terms of this disclaimer. Nedap has made every effort to ensure that this manual is accurate. Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use.
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Page 17: Safety
PowerRouter • Back-up / Stand-alone • Installation Manual 2 Safety Safety General safety Before installing or using the PowerRouter, read all of the instructions and alerts on the hardware and in the user and installation manual. WARNING The local output is floating if the system is not connected to the public grid PowerRouter There are two labels on the PowerRouter (figure 1): •... -
Page 18: Public Grid
2 Safety PowerRouter • Back-up / Stand-alone • Installation Manual Public grid DANGER The AC grid delivers electrical power (230 V, 50 Hz). WARNING Before you connect the PowerRouter to the Public AC grid, contact the local utility company. They have to confirm that it is allowed to connect the system. -
Page 19: General Description
PowerRouter • Back-up / Stand-alone • Installation Manual 3 General description General description The PowerRouter - intended use The PowerRouter is a DC to AC solar inverter, designed for indoor use. It is designed for use in areas without a grid connection or with an unreliable and unstable grid. The PowerRouter works with solar panels and battery storage to provide energy on the local out. -
Page 20: 3-Phase Sensor (Accessory Pra3Sense)
3 General description PowerRouter • Back-up / Stand-alone • Installation Manual 3-phase sensor (accessory PRA3SENSE) With the signal from the 3-phase sensor, the PowerRouter determines the energy export and consumption with the public grid for a 3-phase system, and compensates on 1-phase if a compensating electric meter is used. -
Page 21: Installation
PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation Installation Check the contents of the PowerRouter box The PowerRouter box must contain the following: • The PowerRouter. • Wall-mounting bracket. • Set of manuals, including the drill template. • Battery temperature sensor. -
Page 22: Mount The Powerrouter
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual DANGER • Do not mount the PowerRouter on or underneath flammable construction materials. • Do not mount the PowerRouter in areas where highly flammable materials are stored. • Do not mount the PowerRouter in areas where there is a danger of explosion. WARNING To prevent electric shock or other injury, check for existing electrical or plumbing installations in the walls before drilling the holes for the PowerRouter. -
Page 23: Connect The Ac Local Out
PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation WARNING Before you connect the PowerRouter to the Public AC grid, contact the local utility company. They have to confirm that it is allowed to connect the system. CAUTION Do not connect a generator to the AC grid connection. The PowerRouter does not support a generator. Connect the AC local out See figure 3 for the connection overview. -
Page 24: Connect The 24V Lead-Acid Batteries
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual DANGER The wires from the solar panels are always energised. CAUTION • Do not connect a single solar panel string to both solar panel string terminals simultaneously (parallel connection). • Do not connect a single solar panel string to both solar panel string terminals in series. -
Page 25: Connect A Self-Use Sensor
PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation CAUTION • Insulate the battery poles to prevent inadvert shorting. Shortend poles may lead to sparks, fire hazard, or damage to the batteries. • Miswiring can cause damage to the PowerRouter. Read the label on the battery. •... -
Page 26: Connect The External Relay (Accessory)
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual Connect the external relay (accessory) 4.9.1 Connect the external relay for energy management See figure 10 for the connection overview. Connect the external relay. Use one of the user-selectable contacts K201 / K202. Connect the additional load parallel to the normal load. - Page 27 PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation If the LED flashes three or four times, repeat the step above until the LED flashes twice. Press the button (4) once (<0.5s) to set the wireless plug-in actuator in teaching mode. Short circuit the contacts AA and keep it this way.
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Page 28: Connect The Additional Cable (Italy)
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual 4.11 Connect the additional cable (Italy) The additional cable is only applicable for Italy (directive CEI-021). See figure 16 for the connection overview. Remove the plate from the knock-out hole (1). Place the cable gland (4) from the bottom through the hole. -
Page 29: Software Installation Tool (For Advanced Settings)
PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation 4.13.2 Software installation tool (for advanced settings) Connect a PC, with the software installation tool, to the PowerRouter's USB port (use a USB cable as shown in figure 9). Use the software installation tool to set the system parameters. CAUTION The software installation tool has a menu option re-initialize. -
Page 30: Run The Self Test (Italy)
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual 4.13.3 Run the self test (Italy) The self-test is only applicable for Italy (directive CEI-021). If the country is set to Italy, the self-test is available via the service menu on the display. The Italy Self Test is meant to check the upper and lower limits of the AC voltage and AC frequency at which the PowerRouter will disconnect from the grid. -
Page 31: Connect The Powerrouter To The Internet
PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation 14. Wait untill the grid is connect and the frequency lower trip test starts. 15. Wait untill the test is finished (Selftest OK or Selftest fail). 16. Press yes to continue. 17. -
Page 32: Connect To A Wireless Access Point
4 Installation PowerRouter • Back-up / Stand-alone • Installation Manual 4.14.3 Connect to a wireless access point An example of a connection is shown in figure 15. The numbers in the drawing are: Internet Router. ADSL, ISDN, or cable connection. Power adapter for the internet router. - Page 33 PowerRouter • Back-up / Stand-alone • Installation Manual 4 Installation • The PowerRouter only uses internet port 80. This is the default setting on most networks. • The PowerRouter needs a DHCP server within the network. This should be provided by the internet router or the intenet switch.
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Page 34: Software Installation Tool
5 Software installation tool PowerRouter • Back-up / Stand-alone • Installation Manual Software installation tool Introduction After the installation with the software installation tool it is possible to make advanced settings to further optimise the PowerRouter. Below you find an overview of features that are available in the software installation tool, under advanced settings. -
Page 35: Powerrouter Settings
PowerRouter • Back-up / Stand-alone • Installation Manual 5 Software installation tool PowerRouter settings 5.3.1 Scenario Change the scenario of the PowerRouter. This option is not yet available, it is reserved for future use. 5.3.2 Alarm 1 / Alarm 2 The PowerRouter is provided with 2 user-selectable relays referred as K201 and K202. -
Page 36: Standby
5 Software installation tool PowerRouter • Back-up / Stand-alone • Installation Manual 5.3.3 Standby Select that the PowerRouter can go in standby. The PowerRouter will go in to standby when there is no solar power or battery power available. 5.3.4 Standby timer Select a time interval, in which the PowerRouter goes to standby. -
Page 37: Battery Pack
PowerRouter • Back-up / Stand-alone • Installation Manual 5 Software installation tool Battery pack You can change: • Type of battery pack. • Size of battery pack (only for 24V lead-acid batteries). • Depth of Discharge for self-use. • Depth of Discharge during grid failures. CAUTION Wrong settings may harm the batteries. -
Page 38: Operation
6 Operation PowerRouter • Back-up / Stand-alone • Installation Manual Operation Display menu Open the menu • Press any button on the display to open the menu. Navigate through the menu • Use the UP/DOWN buttons to navigate through the menu. •... -
Page 39: Troubleshoot
PowerRouter • Back-up / Stand-alone • Installation Manual 7 Troubleshoot Troubleshoot Troubleshooting If you encounter difficulty with the operation of your PowerRouter, follow the steps below: • Check the LED status. • Check the error message on the LCD display, and the error history. •... -
Page 40: Check The Error Messages
7 Troubleshoot PowerRouter • Back-up / Stand-alone • Installation Manual Check the error messages The PowerRouter shows the latest error message on the display. The last ten error messages are stored in the error history. For possible solutions see section 7.5. Most errors are cleared automatically by the system if the error condition disappears. -
Page 41: Errors
PowerRouter • Back-up / Stand-alone • Installation Manual 7 Troubleshoot Errors Check www.PowerRouter.com for the latest version of the errorlist. Error Level Explanation Action P027-H Hard A grid error has occurred • Restart the system (section 7.6.1) P028-H • The system should recover from the error after the P029-H restart •... - Page 42 7 Troubleshoot PowerRouter • Back-up / Stand-alone • Installation Manual Error Level Explanation Action P111-S Soft The PowerRouter was not able to • Make sure the 3-phase sensor is connected properly. configure the 3-phase sensor. • Make sure the 3-phase sensor is not in the locked position.
- Page 43 PowerRouter • Back-up / Stand-alone • Installation Manual 7 Troubleshoot Error Level Explanation Action G028-H Hard An error occurred on one of the • Restart the system (section 7.6.1) internal voltage supplies of the grid • The system should recover from the error after the module (G) restart •...
- Page 44 7 Troubleshoot PowerRouter • Back-up / Stand-alone • Installation Manual Error Level Explanation Action B020-S Soft An overvoltage occurred on the • When the voltage drops below the safe level the error power backbone. The grid module will disappear and normal operation will resume (G) will be temporarily turned off •...
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Page 45: Procedures
PowerRouter • Back-up / Stand-alone • Installation Manual 7 Troubleshoot Procedures 7.6.1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways: • Turn the system off and on with the on/off switch on the display. •... -
Page 46: Installation
8 De-installation PowerRouter • Back-up / Stand-alone • Installation Manual De-installation DANGER To safely de-install the PowerRouter, you must follow the instructions in this chapter. De-install To de-install the PowerRouter: Switch the PowerRouter unit OFF. Switch the solar disconnect switch OFF (on the bottom of the PowerRouter). For 24V lead-acid batteries set the external battery disconnect switch to off. -
Page 47: Disposal
PowerRouter • Back-up / Stand-alone • Installation Manual 8 De-installation Disposal When the PowerRouter reached the end of its service life, or is defect beyond repair: • Dispose of the PowerRouter according to local regulations. • Submit the PowerRouter to a collection point for electrical and electronic waste recycling. CAUTION The PowerRouter must be disposed of according to local regulations. -
Page 48: Technical Specifications
9 Technical specifications PowerRouter • Back-up / Stand-alone • Installation Manual Technical specifications AC output PR50SB-PR/S24 PR37SB-PR/S24 PR30SB-PR/S24 Continuous output power 5000 W (DE: 4600 W) 3700 W (DE/UK/PT: 3000 W 3680 W) AC output current 25 A (DE: 22A) 18 A 15 A Cos Phi... - Page 49 PowerRouter • Back-up / Stand-alone • Installation Manual 9 Technical specifications Environmental PR50SB-PR/S24 PR37SB-PR/S24 PR30SB-PR/S24 Operating temperature range (full power) C to +50 C (derating to prevent overtemperature) Storage temperature C to +70 Humidity maximum 95%, non-condensing Regulatory approvals and standards CE, VDE-AR-N 4105:2011-08, EEG2012, C-Tick Safety EN 60950-1, EN 62109-1-2, EN 60335-2-29, EN 62040-1...
- Page 50 9 Technical specifications PowerRouter • Back-up / Stand-alone • Installation Manual...
- Page 52 www.PowerRouter.com info@PowerRouter.com...