Fisher & Paykel CI604DTB1 Service Manual

Hide thumbs Also See for CI604DTB1:

Advertisement

Quick Links

Service Manual
Induction Cooktop
Models:
CI604DTB1
CI754DTB1
CI905DTB1
Product Codes:
80617
80618
80619
89256
89257
89258
599653-A

Advertisement

Table of Contents
loading

Summary of Contents for Fisher & Paykel CI604DTB1

  • Page 1 Service Manual Induction Cooktop Models: CI604DTB1 CI754DTB1 CI905DTB1 Product Codes: 80617 80618 80619 89256 89257 89258 599653-A...
  • Page 2 599653A...
  • Page 3 PRODUCTS Fisher & Paykel Brand: Model Description Product Code – Market CI604DTB1 4 cooking zone Induction glass hob 80617 – NZ / AU / GB / IN 89256 – EU CI754DTB1 4 cooking zone induction glass Hob 80618 – NZ / AU / GB / IN 89257 –...
  • Page 4: Table Of Contents

    599653A CONTENTS HEALTH & SAFETY ..........................5 Electrical Safety..........................5 Health Hazard ..........................5 Electrostatic Discharge........................5 Good Working Practices ........................5 Insulation Test ..........................5 Sheet Metal Edges .........................5 SPECIFICATIONS ...........................6 Technical Features.........................6 SERIAL LABEL ............................7 INSTALLATION ............................8 Cooktop & Cutout Dimensions .......................8 Clearances .............................9 OPERATION ............................
  • Page 5: Health & Safety

    599653A HEALTH & SAFETY Note: When servicing the Induction Cooktop, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. Electrical Safety WARNING! TO AVOID ELECTRIC SHOCK! Do not attempt to service this cooktop without suitable training and qualifications.
  • Page 6: Specifications

    599653A SPECIFICATIONS Technical Features Electrical Ratings Model Electrical Ratings CI604TDB1 220/240 VAC 6950 CI754TDB1 220/240 VAC 7400 CI905TDB1 220/240 VAC 9800 Element 280mm 210mm 180mm 145mm Sizes Resistance 45 M Ohms ± 47 M Ohms ± 58 M Ohms ± 56 m Ohms ±...
  • Page 7: Serial Label

    SERIAL LABEL The serial label is located on the base pan. An additional label is stuck on the back of the service and warranty book. Model No. – as shown e.g:CI604DTB1 CI = Cooktop Induction 60 = 60 cm 4 = 4 element...
  • Page 8: Installation

    599653A INSTALLATION Warning: Refer to the installation instructions and user guide 599569A on Fisher & Paykel website for detailed information about how to install this product. The connection of the appliance to earth is mandatory. Cooktop & Cutout Dimensions Product & Cutout Dimensions in mm CI60 CI75 CI90 Overall width of product Overall depth of product...
  • Page 9: Clearances

    599653A Clearances Clearances (mm) CI604 CI75 CI90 minimum clearance from rear edge of cut out to nearest combustible surface minimum clearance from glass surface to rangehood minimum clearance from right edge of product to nearest combustible surface minimum clearance from left edge of product to nearest combustible surface minimum clearance below top of benchtop to: combustible surface...
  • Page 10: Operation

    599653A OPERATION Note: only cookware with a suitable magnetic base can be used with induction cooktops. • Cast iron, enamelled (iron-coated) • Steel • Special stainless steel for induction cooking can be used. You must not use cookware made of: •...
  • Page 11: Cooktop Controls

    599653A Cooktop Controls...
  • Page 12 599653A...
  • Page 13: Automatic Safety Turn-Off

    599653A Automatic safety turn-off For your safety, your cooktop automatically turns itself off • Immediately, if you happen to press two or more controls simultaneously and one of these is the ON/OFF power control • After 10 seconds if a control or controls register continuous contact at the same time. For example, when you leave a pan or cloth on the control panel by accident, the touch control may register this as being continuously pressed.
  • Page 14: Locking The Controls

    599653A Locking the controls When the controls are locked, all controls except the ON/OFF power control are disabled. To lock the controls: Press the Control Lock button lightly for 2 seconds. The red light above the control comes on. To unlock the controls: Press the control lock button lightly for 2 seconds.
  • Page 15: Using The Autosimmer Feature

    599653A Using the AutoSimmer feature Cooking zones set for this feature will first quickly heat up food or bring liquid to the boil at the highest setting then automatically reduce the heat to a preset lower setting to cook the food through.
  • Page 16 599653A When AutoSimmer is set Initially, while the cooking zone is at the highest setting, will flash alternately with your selected lower heat setting. Then, when the period of highest setting is over, will stop flashing and the cooking zone will automatically reduce the heat to your preset lower setting.
  • Page 17: Using The Powerboost Feature

    599653A Preset lower Period on level highest setting 40 sec 1 min 2 min 3 min 4 min 7 min 2 min 3 min To quit the AutoSimmer setting while A is flashing Press the – control of the corresponding cooking zone.
  • Page 18 599653A When PowerBoost is set • The cooking zone will be on PowerBoost (more than 100%) for 10 minutes, and then automatically switch back to setting 9 (100%). To quit the PowerBoost setting Touch the – control of the cooking zone at any time and select a new setting or turn the zone off.
  • Page 19: Using The Gentle Heat Feature

    599653A Using the Gentle Heat Feature This feature is ideal for the most delicate cooking tasks (such as melting chocolate), as the cooking zone will provide continuous gentle heat (between heat setting levels 0 and 1). To set a cooking zone for Gentle Heat To quit the Gentle Heat setting Press the –...
  • Page 20: Using The Timer

    599653A 5.10 Using the timer The timer maybe used in two different ways: • It can be used as a minute minder. In this case, the timer will not turn any cooking zone off when the set time is up. •...
  • Page 21 599653A To set the timer as a minute minder...
  • Page 22 599653A Setting the timer to turn one or more cooking zones off Setting the timer to turn one or more cooking zones off...
  • Page 23 599653A You may now continue to set the timer for additional cooking zones if you want to: Touch the – and + control of the timer together. Repeat until the indicator of the desired cooking zone comes on flashing. Note: the indicator of the cooking zone previously set will be steadily lit, showing you that the timer is set and counting down for that cooking zone.
  • Page 24 599653A When the set time is up • The cooking zone whose set time is up will automatically turn off. • 00 will flash in the minute display. • The timer will beep. Touch any control to stop the beeping. The indicator of the relevant cooking zone will go out.
  • Page 25: Technical Overview

    599653A TECHNICAL OVERVIEW Generator The electronic components (the power boards and the filter board) are mounted into the plastic housing, which is called the generator. The cooling and the mains supply box are integrated within the plastic housing. The different boards are connected with each other through a line cord and a bus cable.
  • Page 26: Inductor Coils

    599653A Inductor Coils An induction element is made of copper coils and is a powerful, high-frequency electromagnet, and is controlled via the power board. How does it work? The electromagnetic field generates a loop current--a flow of electricity--within the metal of which the pot or pan is made, and that current flow through the resistance of the metal generates heat, just as current flowing through the resistance element of a conventional electric range's coil generates heat;...
  • Page 27 599653A How Energy Efficient is Induction? Tests have shown that Induction cooking can be up to 80% efficient, compared to conventional cooktops. THE MOST EFFICIENT COOKING METHOD Induction Halogen Radiant Electric Typical Induction Coil Sizes 280mm 210mm 180mm 145mm...
  • Page 28: Power Board

    599653A Power Board The maximum power of a power board is limited to 3.7 kW. Even if the power requested by the user interface is higher. i.e. customer using two zones on the same power board trying to select boost function on both cooking zones. If the user interface requests power of more than 3.7 kW from the power board, the cooking zone which was set first is reduced in power, until the total power of both cooking zones is 3.7 kW again.
  • Page 29: Pot Detection

    599653A Pot Detection Each one of the cooking zones is equipped with a pot detection function. The pot detection prevents a cooking zone from turning on without a pot being put on it. And the cooking zone turns off as soon as the pot is taken away from it. The cooking zone is turned off automatically after a certain time when a cooking level is set but there is no pot put on it.
  • Page 30: Additional Pot Protection

    599653A Note: A safe temperature control of the pot is only possible with standard plane pot or pan bottoms. If a pot has a big air gap over the middle of the cooking zone, the temperature control can be affected. 6.10 Additional Pot Protection The integrated pot protection prevents overheating of cookware, especially cookware with...
  • Page 31 599653A While holding the keylock button – push the different keys of all existing cooking zones from right to left. Each activation of a key in combination with the pressed and held key-lock key is confirmed with an acoustic key signal. Once all keys have been pressed, the configuration is complete and must be stored, to do this, lift finger off the keylock button and repress, hold for 2 sec.
  • Page 32: Servicing

    599653A SERVICING WARNING: Before attempting to service or adjust any part of the machine, disconnect the electrical power supply from the wall outlet. Service Procedures 7.1.1 Removal from the Bench • Remove the clamping brackets holding the product under the bench •...
  • Page 33: Removal Of The Inductor Coil

    599653A 7.1.3 Removal of the Inductor Coil • Remove the product from the work bench (refer 7.1.1) • Remove the ceramic glass ( refer 7.1.2) • The inductor coils are now exposed. (refer 2.1 for resistance readings) • Remove the wiring to inductor being replaced •...
  • Page 34: Removal Of The Power Board

    599653A • Reassemble in reverse order and ensure the pressure springs are fitted to the new touch controller. • The product will now need configured (refer 6.11) 7.1.5 Removal of the Power Board • Remove the product from the bench (refer 7.1.1) •...
  • Page 35: Removal Of The Filter Board

    599653A • Reassemble in reverse order • Product will now need configured ( refer 6.11) 7.1.6 Removal of the Filter Board • Remove the product from the bench (refer 7.1.1) • Remove the ceramic glass ( refer 7.1.2) • Remove the inductor coils (refer 7.1.3) •...
  • Page 36: Removal Of The Fan

    599653A 7.1.7 Removal of the Fan • Remove the product from the bench (refer 7.1.1) • Remove the ceramic glass ( refer 7.1.2) • Remove the inductor coils (refer 7.1.3) • Remove the touch controller ( refer 7.1.4) • Remove screws retaining the cover panel & lift away to expose fan •...
  • Page 37: Wiring Diagrams

    599653A WIRING DIAGRAMS CI604/CI754...
  • Page 38 599653A CI905...
  • Page 39: Fault Codes

    599653A FAULT CODES There is a general differentiation between cooking zone- specific errors and general errors. Error conditions that may be definitely assigned to a cooking zone only switch off the cooking zone. But general errors always switch off the entire control unit. As long as there is an error the control or the cooking zone may not be switched on again.
  • Page 40: Troubleshooting

    599653A Cook Zone Fault codes Description Fault Code U400 over-voltage 400V (turns to gen. error on Touch Control, when reported by at least on induction cooking zone over-heating change filter board change power unit Possible causes: 5V short circuit on power unit 12V on power unit too low Temperature sensor at cooling body defect Mains synchronous impulse incorrect...
  • Page 41: Warranty

    599653A Some pans make crackling This may be caused by the This is normal for induction or clicking noises. construction of your cookware cookware and does not indicate (layers of different metals a fault. vibrating differently). The cooktop makes a low This is caused by the This is normal, but the noise humming noise when used on a...

This manual is also suitable for:

Ci754dtb1Ci905dtb180617806188061989256 ... Show all

Table of Contents