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Internal Use Only
Website http://biz.lgservice.com
DVD HOME CINEMA SYSTEM
SERVICE MANUAL
MODEL: HT806TGW
(HT806TGW, SH86TG-S/C, SH95TA-W, W86)
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS"
IN THIS MANUAL.
P/NO : AFN75474478
APRIL, 2011

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Summary of Contents for LG HT806TGW

  • Page 1 Internal Use Only Website http://biz.lgservice.com DVD HOME CINEMA SYSTEM SERVICE MANUAL MODEL: HT806TGW (HT806TGW, SH86TG-S/C, SH95TA-W, W86) CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. P/NO : AFN75474478 APRIL, 2011...
  • Page 2 CONTENTS SECTION 1 ..SUMMARY SECTION 2 ..ELECTRICAL SECTION 3 ..CABINET & MAIN CHASSIS SECTION 4 ..MECHANISM (DP-16T) SECTION 5 ..REPLACEMENT PARTS LIST...
  • Page 3: Table Of Contents

    SECTION 1 SUMMARY CONTENTS SERVICING PRECAUTIONS .......................... 1-3 ESD PRECAUTIONS ............................1-5 SERVICE INFORMATION FOR EEPROM ....................1-6 HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS ................1-7 SPECIFICATIONS ............................1-8...
  • Page 4: Servicing Precautions

    SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. Storage in conductive bag Drop impact 2.
  • Page 5 NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
  • Page 6: Esd Precautions

    ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
  • Page 7: Service Information For Eeprom

    SERVICE INFORMATION FOR EEPROM POWER ON DETECT NEW EEPROM (OPTION EDIT SCREEN) DVD LOGO Status (NO Disk status) NAME Remote control OPT 1 Pause key→1→4→7→2 in order. OPT 2 OPT 3 OPT 4 OPT 5 OPT 6 Press number 0~9, Press character OPT 7 A~F (1~6 for a while) OPT 8...
  • Page 8: How To Update Audio Micom & Dvd Programs

    HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS 1. How to update AUDIO MICOM program. [Update using CD] 1. Change the filename to download as “HT806_(Version).HEX”. Only upper cases are permitted. ex) HT806 : “HT806_1010160.HEX” 2. Copy the file to the root folder of a CD and burn it. 3.
  • Page 9: Specifications

    SPECIFICATIONS • GENERAL Power requirements AC 200 - 240 V, 50/ 60 Hz Power consumption 85 W Dimensions (W x H x D) 360 x 62.5 x 312.3 mm without foot Net Weight (Approx.) 2.8 kg Operating temperature 41 °F to 95 °F (5 °C to 35 °C) Operating humidity 5 % to 90 % Bus Power supply (USB)
  • Page 10 • FRONT SPEAKER Type 2 way 2 speaker Impedance Rated 3 Ω Input Power 141 W Max. Input Power 282 W Net Dimensions (W x H x D) 270 x 1 052 x 225 mm Net Weight 2.9 kg • REAR SPEAKER Type 2 way 2 speaker Impedance Rated...
  • Page 11 MEMO 1-10...
  • Page 12 SECTION 2 ELECTRICAL CONTENTS DIGITAL DISPLAY & MEDIA TRAINING MASTER ..................2-2 1. DISTORTED PICTURE ........................... 2-2 2. NO PICTURE ............................2-7 3. PICTURE COLOR ..........................2-12 4. NOISE/AUDIO PROBLEMS ........................2-14 5. MISCELLANEOUS ..........................2-17 ONE POINT REPAIR GUIDE ........................2-26 1.
  • Page 13: Digital Display & Media Training Master

    DIGITAL DISPLAY & MEDIA TRAINING MASTER Objective: To provide clear and concise guidelines for customer service agents to handle calls on box goods calls. 1. DISTORTED PICTURE 1-1. Lines on Picture Distorted picture refers to the customer getting video, but there is a problem with the video. Determine what cables the customer is using to connect What cables is the DVD to the TV and if connected properly.
  • Page 14 DIGITAL DISPLAY & MEDIA TRAINING MASTER 1-2. Ghost Picture Distorted picture refers to the customer getting video, but there is a problem with the video. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 15 DIGITAL DISPLAY & MEDIA TRAINING MASTER 1-3. Rolling Picture Distorted picture refers to the customer getting video, but there is a problem with the video. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 16 DIGITAL DISPLAY & MEDIA TRAINING MASTER 1-4. Shaky Picture Distorted picture refers to the customer getting video, but there is a problem with the video. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 17 DIGITAL DISPLAY & MEDIA TRAINING MASTER 1-5. Blurry Picture Distorted picture refers to the customer getting video, but there is a problem with the video. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 18: Picture

    DIGITAL DISPLAY & MEDIA TRAINING MASTER 2. NO PICTURE 2-1. Black Screen The entire screen is black. Make sure the customer did not select 480i resolution in the menu Does the DVD on-screen of the DVD HTS if using HDMI connections. Change resolution on menu appear? upconversion DVD HTS by pushing the resolution button of the remote controller.
  • Page 19 DIGITAL DISPLAY & MEDIA TRAINING MASTER 2-2. Blue Screen The entire screen is a solid blue color. Make sure the customer did not select 480i resolution in the menu Does the DVD on-screen of the DVD HTS if using HDMI connections. Change resolution on menu appear? upconversion DVD HTS by pushing the resolution button of the remote controller.
  • Page 20 DIGITAL DISPLAY & MEDIA TRAINING MASTER 2-3. Snowy Screen A snowy picture is when black and white dots are all over the screen. Make sure the customer did not select 480i resolution in the menu Does the DVD on-screen of the DVD HTS if using HDMI connections. Change resolution on menu appear? upconversion DVD HTS by pushing the resolution button of the remote controller.
  • Page 21 DIGITAL DISPLAY & MEDIA TRAINING MASTER 2-4. No Signal A “no signal” message appears on the screen of the display. Make sure the customer did not select 480i resolution in the Does the DVD on-screen menu of the DVD HTS if using HDMI connections. Change resolution on menu appear? upconversion DVD HTS by pushing the resolution button of the remote controller.
  • Page 22 DIGITAL DISPLAY & MEDIA TRAINING MASTER 2-5. Invalid Format or Format Not Supported Customer’s using an DVI, or HDMI cable connection need to set the Is the customer using a resolution on the product above 480I. HDMI, digital cable connection? DVI connections can not process a 480I resolution.
  • Page 23: Picture Color

    DIGITAL DISPLAY & MEDIA TRAINING MASTER 3. PICTURE COLOR 3-1. No Color The video displays no color and only shows in black and white. Determine what cables the customer is using to connect the DVD What cables is the customer to the TV and if connected properly.
  • Page 24 DIGITAL DISPLAY & MEDIA TRAINING MASTER 3-2. Poor Color The color is poor. Examples would be washed out colors, colors bleeding into one another, or a solid tint to a screen. Determine what cables the customer is using to connect the DVD to What cables is the customer the TV and if connected properly.
  • Page 25: Noise/Audio Problems

    DIGITAL DISPLAY & MEDIA TRAINING MASTER 4. NOISE/AUDIO PROBLEMS 4-1. No Audio The customer is not able to get audio. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 26 DIGITAL DISPLAY & MEDIA TRAINING MASTER 4-2. Distorted Audio The audio sounds muffled, scratchy, or the audio skips. Determine what cables the customer is using to connect the DVD to the TV and if connected properly. Refer to OM for connections. What cables is the customer Tighten any loose cables.
  • Page 27 DIGITAL DISPLAY & MEDIA TRAINING MASTER 4-3. Humming/Clicking Noise The unit is making a humming noise or a clicking noise. DVDs make a slight hum when playing discs. Does the noise only A clicking noise or a noise interfering with audio may indicate a problem. happen when a disc Try multiple discs.
  • Page 28: Miscellaneous

    DIGITAL DISPLAY & MEDIA TRAINING MASTER 5. MISCELLANEOUS 5-1. No Power The unit will not turn on. Is the unit plugged in? Make sure the unit is plugged into a surge protector or the wall. Does the unit turn on See if the unit will turn on when the power button the unit is pressed.
  • Page 29 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-2. Disc Error The unit displays “disc error” when a disc is inserted into the DVD HTS. Is the disc inserted into Make sure the disc has been inserted into the DVD HTS properly. the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
  • Page 30 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-3. Unit Locks Up Unit does not respond to any commands. If the unit will turn on or off with the button on the unit, Does the unit respond to troubleshoot the remote control. Please refer to the buttons on the unit? Remote Control Not Working call flow.
  • Page 31 Please refer to the OM for instructions on how to program remote to TV. Customer wants to program a remote Does the customer want to other than Zenith or LG, the customer will need to contact program their remote? the manufacturer of the remote control. Codes do not work, remote is not compatible.
  • Page 32 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-6. Will Not Play Disc The unit will not play a disc when a disc is inserted into the HTS. Is the disc inserted into Make sure the disc has been inserted into the DVD HTS properly. the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
  • Page 33 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-7. Disc Freezes or Skips The audio and video freeze and skip during play back of a DVD disc. Is the disc inserted into Make sure the disc has been inserted into the DVD HTS properly. the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
  • Page 34 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-8. Can Access Menu, but Not Play a Movie The disc menu is displayed but the disc will not play. Go into the system information screen of the DVD HTS. To access this menu, bring up the main menu. Go to TV aspect, Check the system information highlight 16:9, press 1397139 and hit enter.
  • Page 35 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-10. Aspect Ratio The customer has bars on the top and bottom of the screen, the left and right of the screen, or both. A full screen movie played on a wide screen TV will have bars Is the movie wide screen on the left and right side of the TV.
  • Page 36 DIGITAL DISPLAY & MEDIA TRAINING MASTER 5-11. My Unit Won’t Upconvert The customer has a problem with getting the unit to change resolutions to 480p, 720p, 1080i, or 1080p. Ask the customer to press stop to stop the disc from playing. Is the disc Ask the customer to press the resolution button to change the resolution.
  • Page 37: One Point Repair Guide

    ONE POINT REPAIR GUIDE 1. NO POWER PROBLEM (HIGH VOLTAGE) No power problem occurs when you power on the unit. 1-1. Solution Replace F901, BD901 on SMPS board. 1-2. How to troubleshoot (Countermeasure) 1) Fuse F901 Damage: Check fuse short or openand around components. --> Replace these. 2) Bridge Diode BD901 damage: Check the Bridge Diode short.
  • Page 38: Audio Speaker (25 V / 30 V)

    ONE POINT REPAIR GUIDE 2. NO AUDIO SPEAKER (25 V / 30 V) No power problem occurs when you power on the unit. 2-1. Solution Replace D955, IC901, PC902, IC953 and Q900, PC901 on SMPS board. 2-2. How to troubleshoot (Countermeasure) 1) 25 V/ 30 V Abnormal: Check CN901 pin1, 2, 3 of SMPS board.
  • Page 39: Power Problem (3.7 Va)

    ONE POINT REPAIR GUIDE 3. NO POWER PROBLEM (3.7 VA) No power problem occurs when you power on the unit. 3-1. Solution Replace IC902, PC900, IC952 on SMPS board. 3-2. How to troubleshoot (Countermeasure) 1) 3.7 VA Abnormal: Check CN902 pin1, 2 of SMPS board. 2) IC902, PC900, IC952 and around components.
  • Page 40: Vfd Doesn't Display

    ONE POINT REPAIR GUIDE 4. VFD DOESN’T DISPLAY No VFD Display occurs when you power on the unit. 4-1. Solution Replace Q952, ZD950, ZD951, FR950 on SMPS board. 4-2. How to troubleshoot (Countermeasure) 1) FL+, FL-, VKK Abnormal: Check CN902 pin11, 12, 13 of SMPS board. 2) Q952, ZD950, ZD951, FR950 and around components.
  • Page 41: Power Problem

    ONE POINT REPAIR GUIDE 5. NO POWER PROBLEM No power problem occurs when you power on the unit. 5-1. Solution Replace X100, IC105, IC101 on MAIN board. 5-2. How to troubleshoot (Countermeasure) 1) Check X100(Crystal) --> If it does not oscillate, change X100. 2) Check IC105(Reset IC) -->...
  • Page 42: Speaker No Audio Output

    ONE POINT REPAIR GUIDE 6. SPEAKER NO AUDIO OUTPUT No audio output problem occurs when you power on the unit. 6-1. Solution Reassemble AMP IC heat-sink, replace IC101 on MAIN board. 6-2. How to troubleshoot (Countermeasure) 1) Reassemble AMP IC heat-sink (heat-sink screw must be assembled tightly). 2) Still NG, please check CN901 pin1, 2, 3 (25 V or 30 V).
  • Page 43: Usb No Detect

    ONE POINT REPAIR GUIDE 7. USB NO DETECT When USB insert, USB no detect on the unit. 7-1. Solution Resoldering FL500. Replace IC500 on MAIN board. Replace JK2D3 on FRONT JACK board. 7-2. How to troubleshoot (Countermeasure) 1) Please check the soldering status of FL500 (Filter). 2) Still NG, Please check CN106 (9pin connector).
  • Page 44: Power Problem

    ONE POINT REPAIR GUIDE 8. NO POWER PROBLEM No power problem occurs when you power on the unit. 8-1. Solution Resoldering SW901, reassemble CN931 on POWER KEY board. 8-2. How to troubleshoot (Countermeasure) 1) Check SW901 pad status. 2) Check CN931. 8-3.
  • Page 45 ONE POINT REPAIR GUIDE 9. NO BOOTING When you turn on your set, it will display “Hello” or “Please wait” message continuously on front panel, and it will not boot-up normally. 9-1. Solution Replace X500 on MAIN board. 9-2. How to troubleshoot (Countermeasure) 1) Please check the soldering status of 27 MHz crystal (X500).
  • Page 46: Disc No Reading

    ONE POINT REPAIR GUIDE 10. DISC NO READING When you put in the disc to the set, it can’t read the disc. 10-1. Solution Re-insert FFC cable on MAIN board, replace MD Assembly. 10-2. How to troubleshoot (Countermeasure) 1) Please check Disc region code if it is DVD. 2) Please check Connector MAIN board and MD assembly (2 FFC cables).
  • Page 47: Video Output Composite

    ONE POINT REPAIR GUIDE 11. NO VIDEO OUTPUT COMPOSITE When you turn on your set, it will display no image but the device is working. It can’t just display analog image (Composite). 11-1. Solution Replace C301, IC301, R325 on MAIN board. 11-2.
  • Page 48: Video Output Component

    ONE POINT REPAIR GUIDE 12. NO VIDEO OUTPUT COMPONENT When you turn on your set, it will display no image but the device is working. It can’t just display analog image (Component). 12-1. Solution Replace C302 ~ C304, IC301, R322 ~ R324 on MAIN board. 12-2.
  • Page 49: Booting

    ONE POINT REPAIR GUIDE 13. NO BOOTING When you turn on your set, it will just display function name (DVD / CD or USB…etc) and it will not boot-up normally. 13-1. Solution Replace IC500, IC503, IC504 on MAIN board. 13-2. How to troubleshoot (Countermeasure) 1) Please check IC500 pin44 (DVD Reset) when power on.
  • Page 50: Electrical Troubleshooting Guide

    ELECTRICAL TROUBLESHOOTING GUIDE 1. SMPS BOARD No power. Check the AC Connect the open line. line pattern. Check fuse F901. Replace F901. Low impedance: Check BD901 “+” to “-” pin impedance. Replace IC901, BD901. Check C960 Check a 3.7 V lines short. voltage (3.7 V).
  • Page 51 ELECTRICAL TROUBLESHOOTING GUIDE No sound. Check IC901 Check no power list, AC input voltage. Vcc voltage (14 V ~ 17 V). Check C962 Check AMP module short. voltage ( 25 V or 30 V). Replace PC902, IC953. Replace IC901 or SMPS board.
  • Page 52: Power Key Board

    ELECTRICAL TROUBLESHOOTING GUIDE 2. POWER KEY BOARD POWER cord insert. Connect 2p Harness cable CN931, PN901 cable Turn power on? connection ok? (PN901). Check MAIN CN931 pin2 power ok? and SMPS board. When you press Check FRONT board. power key, “WELCOME” display ok? Power key board ok.
  • Page 53: Front Board

    ELECTRICAL TROUBLESHOOTING GUIDE 3. FRONT BOARD Power on. “WELCOME CN907 cable Connect 18p FFC cable. PLEASE WAIT” Display connection ok? on VFD ok? CN907 pin7, 15, 16, 17 Check SMPS board. power ok? CN907 pin9, 11, 13 Check MAIN board. data signal ok? IC901 Replace IC901.
  • Page 54: Audio Check

    ELECTRICAL TROUBLESHOOTING GUIDE 4. NO AUDIO CHECK CD/DVD Disc Portable function. or USB play. IC200 IC602 pin21, 22 pin4, 5, 6, 7, 8 Check IC500. Check JK2D4. audio L/R I2S input signal IC602 pin33, 34, 36, 37, 38, 39, Check IC602. 41, 42 PWM output signal ok? IC701,...
  • Page 55 ELECTRICAL TROUBLESHOOTING GUIDE Optical function. IC201 pin3 Check JK200. OPT_IN signal IC201 pin6 Check Micom (IC101). Low signal? IC201 pin4 optial output Check IC201. signal ok? IC500 pin29 optial input Check IC201. signal ok? Bluetooth function. IC602 pin17, 18, 19, 20 Check IC602.
  • Page 56: Video Check

    ELECTRICAL TROUBLESHOOTING GUIDE 5. NO VIDEO CHECK COMPONENT video out. IC301 pin2, 3, 4 Check IC500 pin143, 145, 146. video signal ok? IC301 pin11, 12, 13 Check IC301. video signal ok? Check JK301. CVBS video out. IC301 pin1 Check IC500 pin139. video signal ok? IC301 pin14 Check IC301.
  • Page 57: Hdmi No Audio/Video Check

    ELECTRICAL TROUBLESHOOTING GUIDE 6. HDMI NO AUDIO/VIDEO CHECK HDMI OUT function. CN502 Check CN502 and HDMI cable pin1, 3, 4, 6, 7, 9, 10, 12 TMDS connection. data & clock signal ok? CN502 soldering ok? Resolder CN502. IC500 TMDS data (pin117, 118, 120, 121, 123, 124, 126, 127) signal ok? Check IC500.
  • Page 58: System Operation Flow

    ELECTRICAL TROUBLESHOOTING GUIDE 7. SYSTEM OPERATION FLOW POWER ON. 1. Initializes SERVO, DSP & RISC registers. 2. Write RISC code to SDRAM. 3. Reset RISC. Show LOGO. Tray closed? Tray close to closed position. SLED at inner side? SLED moves to inner position. 1.
  • Page 59: Test & Debug Flow

    ELECTRICAL TROUBLESHOOTING GUIDE 8. TEST & DEBUG FLOW TEST. Check the Check the POWER PART. AC voltage Power PCBA (110 V or 220 V). Switch on the Power PCBA. Are the DC Voltage outputs OK? Check the POWER PART. (from the SMPS). Are 3.7 V, 6.3 V and 12 V DC outputs normal on main Check the regulators or diode.
  • Page 60 ELECTRICAL TROUBLESHOOTING GUIDE Power On. Check connection lines between Flash FLASH & MT1389FE/GH and the Memory operates Show LOGO? FLASH access time properly? whether is suitable or not. Check connection lines between SDRAM SDRAM(IC503) & MT1389FE/GH works properly? and the SDRAM is damaged. MT1389FE/GH Check the related circuit of VIDEO outputs...
  • Page 61 ELECTRICAL TROUBLESHOOTING GUIDE Does Motor the SLED move to inner Check the connection line of Driver M_STBY side when it is at outer M_STBY. pin is high? position? Motor Driver SLD Check the related circuit of SLD. pin is High? SL+ and Check the amp circuit on SL- output...
  • Page 62 ELECTRICAL TROUBLESHOOTING GUIDE Check the laser power circuit Laser DVDLD or on MT1389FE/GH and turns on when CDLD output connecting to power reading disc? property? transistor.(Q400, Q401) Collector Check the related circuit on voltage of power transistor laser power transistor. is OK?(Q400, Q401) Check cable connection between transistor output and...
  • Page 63 ELECTRICAL TROUBLESHOOTING GUIDE Proper Check connections between signals on A, B, C, Focus on ok? MT1389FE/GH and pick-up head. D of MT1389FE/GH. Proper Check the related circuit on CD_DVDCT signal on MT1389FE/GH CD_DVDCT. MT1389FE/GH. Check CD_DVDCT connection between S3053 and MT1389FE/GH.
  • Page 64 ELECTRICAL TROUBLESHOOTING GUIDE Check connection between IC500 Normal Audio PWM IC(IC602) BCK, LRCK, ADATA0, ADATA1, output when disc received correct data ADATA2(Pins157, 158, 160, 161, stream? playback? 162). Check the related circuit of Normal PWM. (Check audio out pins 27, PWM IC out?(IC602).
  • Page 65: Details And Waveforms On System Test And Debugging

    DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING 1. SYSTEM 27 MHz CLOCK,RESET,FLASH R/W SIGNAL 1) MT1389FE/GH main clock is at 27 MHz(X500) FIG 1-1 2) MT1389FE/GH reset is high active. 3.3 V 1.2 V DVD_RESET FIG 1-2 IC101 IC400 2-54...
  • Page 66: Sdram Clock

    3) Flash R/W enable signal during download(Downloading) SF_DI SF_DO FIG 1-3 2. SDRAM CLOCK 1) MT1389FE/GH main clock is at 27 MHz(X500) DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V SDCLK FIG 2-1 2-55...
  • Page 67: Video Part-1 (100% Full Color-Bar)

    3. VIDEO PART-1 (100% FULL COLOR-BAR) CVBS_I 2-56...
  • Page 68: Video Part-2 (100% Full Color-Bar)

    4. VIDEO PART-2 (100% FULL COLOR-BAR) CVBS COMP_Y COMP_Pb COMP_Pr 2-57...
  • Page 69: Hdmi Part

    5. HDMI PART HDMI_SDA HDMI_SCL HDMI_CLK HDMI_DATA 2-58...
  • Page 70: Servo Open/Close Signal

    6. SERVO OPEN/CLOSE SIGNAL 1) Tray open/close waveform 2) Tray close waveform OPENSW OPENSW CLOSESW CLOSESW OPEN OPEN CLOSE CLOSE FIG 3-1 FIG 3-2 3) Tray open waveform OPENSW CLOSESW OPEN CLOSE FIG 3-3 2-59...
  • Page 71 4) SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) IC400 M-STBY FIG 4-1 2-60...
  • Page 72 5) LENS CONTROL RELATED SIGNAL(NO DISC CONDITION) IC400 FIG 5-1 6) LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) IC500 DVDLD CDLD FIG 6-1 2-61...
  • Page 73 7) DISC TYPE JUDGEMENT WAVEFORMS PU_DET FIG 7-1 (DVD) IC500 PU_DET FIG 7-2 (DVD) 35 : This signal can see using special debug program 2-62...
  • Page 74 PU_DET FIG 7-3 (CD) IC500 PU_DET FIG 7-4 (CD) 38 : This signal can see using special debug program 2-63...
  • Page 75 8) FOCUS ON WAVEFORMS IC500 PU_DET FIG 8-1 (DVD) 40 : This signal can see using special debug program PU_DET IC400 FIG 8-2 (CD) 2-64...
  • Page 76 9) SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION) SPIND FIG 9-1 2-65...
  • Page 77 10) TRACKING CONTROL RELATED SIGNAL(System checking) IC500 PU_DET PU_DET FIG 10-1(DVD) 47 : This signal can see using special debug program PU_DET PU_DET FIG 10-2(CD) 2-66...
  • Page 78: Wiring Diagram

    WIRING DIAGRAM SPK TERMINAL HDMI SCART IN/OUT 10uH X-tal 470uF/50V 9 Pin PICK UP MPEG 23 Pin SDRAM MOTOR MICOM TAS5612 (3EA) FLASH SYS POWER AMP POWER (100pin) TI Solution TI Solution 14 Pin (BtoB) 10 Pin (BtoB) MIC, PORTABLE USB BLUETOOTH 9 Pin 4 Pin...
  • Page 79: Block Diagram

    BLOCK DIAGRAM TAS5352_PDN & PD HDMI Out 9.8304 MP_HDMI SCL-SDA, TX_MPEG FR,FL TAS5612 EEPROM SANYO CVBS Out Composite Y/Pb/PR, CVBS TH7374 MICOM Y,Pb,Pr Out DVD_TX/RX, Component I2C,UART,SPI DVD_RESET PWM_Data RR,RL LRCLK,BCLK, Data 0~3 RGB Out Modulator TAS5612 Scart PS9850 SPDIF SPDIF Optical IN Audio L/R...
  • Page 80: Circuit Diagrams

    MODIFIED OR ALTERED WITHOUT PERMISSION IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. 1. SMPS CIRCUIT DIAGRAM FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE TO THOSE IN THE ORIGINAL CIRCUIT.
  • Page 81: Mpeg Circuit Diagram

    2. MPEG CIRCUIT DIAGRAM MPEG WAVEFORM EBY61051401(#1), REV6.3 NUMBER 2011. 03. 18 2-73 2-74...
  • Page 82: Servo Circuit Diagram

    3. SERVO CIRCUIT DIAGRAM WAVEFORM SERVO NUMBER EBY61051401(#2), REV6.3 2011. 03. 18 2-75 2-76...
  • Page 83: I/O Circuit Diagram

    4. I/O CIRCUIT DIAGRAM EBY61051401(#3), REV6.3 2011. 03. 18 2-77 2-78...
  • Page 84: Micom Circuit Diagram

    5. MICOM CIRCUIT DIAGRAM MICOM WAVEFORM EBY61051401(#4), REV6.3 NUMBER 2011. 03. 18 2-79 2-80...
  • Page 85: I/O Jack Circuit Diagram

    6. I/O JACK CIRCUIT DIAGRAM I/O JACK WAVEFORM EBY61051401(#5), REV6.3 NUMBER 2011. 03. 18 2-81 2-82...
  • Page 86: Pwm Circuit Diagram

    7. PWM CIRCUIT DIAGRAM WAVEFORM EBY61051401(#6), REV6.3 NUMBER 2011. 03. 18 2-83 2-84...
  • Page 87: Amp Circuit Diagram

    8. AMP CIRCUIT DIAGRAM EBY61051401(#7), REV6.3 2011. 03. 18 2-85 2-86...
  • Page 88: Front And Power Key Circuit Diagram

    9. FRONT AND POWER KEY CIRCUIT DIAGRAM POWER KEY EBY61051601, REV1.3 2010. 11. 19 FRONT EBY61051501, REV2.1 2010. 11. 19 2-87 2-88...
  • Page 89: Front Jack Circuit Diagram

    10. FRONT JACK CIRCUIT DIAGRAM FRONT JACK EBY61051701, REV4.1 2010. 11. 19 2-89 2-90...
  • Page 90: Circuit Voltage Chart

    CIRCUIT VOLTAGE CHART 1. ICS ON DVD MAIN AND AMP BOARD Location Pin No Spec (V) EE Mode (V) Margin (V) Playback Mode (V) Margin (V) Location Pin No Spec (V) EE Mode (V) Margin (V) Playback Mode (V) Margin (V) IC500 36(VLS) 3.13~5.25...
  • Page 91 2. CAPACITORS ON MAIN AND AMP BOARD 3. ICS ON FRONT AND FRONT JACK BOARD EEMode Play back Location Pin No Spec (V) EE Mode (V) Margin (V) Playback Mode (V) Margin (V) Value Capacitor Positive Negative Margin Positive Negative Margin IC2A1 PRE-AMP Spec (V)
  • Page 92: Printed Circuit Board Diagrams

    PRINTED CIRCUIT BOARD DIAGRAMS 1. MAIN & AMP P.C. BOARD (TOP VIEW) 2-95 2-96...
  • Page 93 MAIN & AMP P.C. BOARD (BOTTOM VIEW) 2-97 2-98...
  • Page 94: Smps P.c. Board

    2. SMPS P.C. BOARD (TOP VIEW) (BOTTOM VIEW) NOTE) Warning Parts that are critical with respect to risk of fire or electrical shock. 2-99 2-100...
  • Page 95: Front P.c. Board

    3. FRONT P.C. BOARD 4. POWER KEY P.C. BOARD (TOP VIEW) (TOP VIEW) (BOTTOM VIEW) (BOTTOM VIEW) 5. FRONT JACK P.C. BOARD (TOP VIEW) (BOTTOM VIEW) 2-101 2-102...
  • Page 96 SECTION 3 CABINET & MAIN CHASSIS CONTENTS EXPLODED VIEWS ............................3-3 1. CABINET AND MAIN FRAME SECTION ....................3-3 2. DECK MECHANISM SECTION (DP-16T) ....................3-5 3. SPEAKER SECTION ..........................3-7 3-1. CENTER SPEAKER (SH86TG-C) ....................... 3-7 3-2. FRONT/ REAR SPEAKER (SH86TG-S) ..................... 3-8 3-3.
  • Page 97 MEMO...
  • Page 98: Exploded Views

    EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION PN901 CABLE2 CABLE1 CABLE4 CN2A3 MAIN +AMP WIRELESS SMPS...
  • Page 99: Deck Mechanism Section (Dp-16T)

    MEMO 2. DECK MECHANISM SECTION (DP-16T) 015B 015A...
  • Page 100: Speaker Section

    3. SPEAKER SECTION 3-1. CENTER SPEAKER (SH86TG-C) A700...
  • Page 101: Front/ Rear Speaker (Sh86Tg-S)

    3-2. FRONT/ REAR SPEAKER (SH86TG-S) A800F A800B...
  • Page 102: Passive Subwoofer (Sh96Ta-W)

    3-3. PASSIVE SUBWOOFER (SH95TA-W) A900...
  • Page 103: Wireless Receiver Section (W86)

    4. WIRELESS RECEIVER SECTION (W86) A330 390L A81A MAIN WIRELESS A81M CN901 A81S 390R SMPS 3-10...
  • Page 104: Packing Accessory Section

    5. PACKING ACCESSORY SECTION 808 Battery 811 Video cable 825 FM antenna 900 Remote control 801 Owner’s Manual 804 Bag 803B Speaker packing 803 Packing 803W Wireless packing 803C Speaker packing 803A Speaker packing 803D Speaker packing 803E Speaker packing 802 Box Speaker cables WIRE80 Front Left...
  • Page 105 MEMO 3-12...
  • Page 106 SECTION 4 MECHANISM (DP-16T) CONTENTS DECK MECHANISM PARTS LOCATIONS • Top View ............... . . 4-2 •...
  • Page 107: Deck Mechanism Parts Locations

    DECK MECHANISM PARTS LOCATIONS • Top View Procedure Fig- Parts Fixing Type Disassembly Starting No. Main Base Clamp Assembly Disc 1, 2 Plate Clamp 1, 2, 3 Magnet Clamp 1, 2, 3, 4 Clamp Upper Tray Disc 1, 6 Base Assembly Sled 4 Screws, 1, 2, 6 Gear Feed...
  • Page 108: Deck Mechanism Disassembly

    DECK MECHANISM DISASSEMBLY TRAY DISC MAIN BASE DISC CLAMP ASSEMBLY PLATE CLAMP MAGNET CLAMP CLAMP UPPER BASE MAIN (Fig. A) HOLDER LEVER BASE MAIN BASE MAIN BOTTOM SIDE VIEW Fig. 4-1 Fig. 4-2 Fig. 4-2 1. Main Base (Fig. 4-1) 2.
  • Page 109: Base Assembly Sled

    RUBBER DAMPER Distinguish upper and (S2) lower sides (Assemble with care) (S2) RUBBER DAMPER Distinguish upper and (S2) lower sides RUBBER DAMPER (Assemble with care) BASE PU (S2) RUBBER DAMPER GENERAL PICK UP ASSEMBLY GEAR RACK SPINDLE MOTOR ASSEMBLY Fig. 4-3 3.
  • Page 110: Frame Assembly Up/Down

    GUIDE UP/DOWN GEAR LOADING GEAR PULLEY SCREW INSERTION TORGUE CONTROL (800gf DOWN) BASE MAIN (L4) BELT LOADING (H1) PWB ASSEMBLY LOADING (C2) (S5) BASE MAIN UP/DOWN FRAME ASSEMBLY (L5) GUIDE UP/DOWN FIG. (A) FIG. (B) GUIDE UP/DOWN GUIDE UP/DOWN FIG. (C) Fig.
  • Page 111: Deck Mechanism Exploded View (Dp-16T)

    DECK MECHANISM EXPLODED VIEW (DP-16T) 015B 015A...

This manual is also suitable for:

Sh86tg-sSh86tg-cSh95ta-wSh95ta-w86

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