Raymarine Ray430 Operation Manual
  1. Manuals
  2. Brands
  3. Raymarine Manuals
  4. Radio
  5. RAY430
  6. Operation manual

Raymarine Ray430 Operation Manual

Loudhailer
Hide thumbs Also See for Ray430:
Table of Contents

Advertisement

Quick Links

Distributed by
Any reference to Raytheon or
RTN in this manual should be
interpreted as Raymarine.
The names Raytheon and RTN
are owned by the
Raytheon Company.

Advertisement

Table of Contents
loading

Related Manuals for Raymarine Ray430

Summary of Contents for Raymarine Ray430

  • Page 1 Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine. The names Raytheon and RTN are owned by the Raytheon Company.
  • Page 2 RAY430 LOUDHAILER OPERATION MANUAL...
  • Page 4 THIS MANUAL CONTAINS IMPORTANT INFORMATION ON THE INSTALLATION, OPERATION AND MAINTENANCE OF YOUR EQUIPMENT Raymarine products are supported by a network of Authorized Service Representatives. For product information, you may contact the following regional centers: The Americas: Raymarine, Inc. 22 Cotton Road,...

  • Page 6: Table Of Contents

    SECTION 1 GENERAL INTRODUCTION EQUIPMENT FEATURES SPECIFICATIONS SECTION 2 INSTALLATION UNPACKING AND INSPECTION EQUIPMENT SUPPLIED 2.2.1 Optional Accessories STORAGE PLANNING THE INSTALLATION 2.4.1 Mounting Options ELECTRICAL CONNECTION 2.5.1 DC Power Connections 2.5.2 Intercom Speaker(s) 2.5.3 Hailer Horn(s) 2.5.4 Connection of Burglar Alarm 2.5.5 Remote Microphone 2.5.6...
  • Page 7 3.3.5 Fog Horn Mode. 3.3.6 Aux Mode. SECTION 4 TECHNICAL DESCRIPTION BLOCK DIAGRAM SECTION 5 MAINTENANCE GENERAL 5.1.1 Product and Customer Service PREVENTATIVE MAINTENANCE ADJUSTMENT 5.3.1 Test Equipment 5.3.2 Listen Output Adjustment 5.3.3 Intercom Output Adjustment 5.3.4 Level Meter Adjustment SECTION 6 PARTS LIST &...

  • Page 8: Section 1 General

    For entertainment, the external audio can be a cassette deck, radio, or CD player. For business, it can also be any other instrument having an external audio output, such as the output from a VHF or SSB radiotelephone.

  • Page 9: Specifications

    EXTERNAL ALARM CONNECTION — For external systems or security alarm sensors. EASY TO USE — An ideal arrangement, the RAY 430 has an illuminated keyboard and LCD which clearly shows all selected stations and operating modes. DURABLE, WATERPROOF CONSTRUCTION — With rugged gaskets and our heavy-duty microphone the RAY 430 is built to survive in the toughest marine environments.

  • Page 10: Section 2 Installation

    2.1 UNPACKING AND INSPECTION Use care when unpacking your new RAY 430 from the shipping carton to prevent damage to the contents. It is also a good practice to save the carton and the interior packing material. The original packing material should be used in the unlikely event that it becomes necessary in the future to return the unit for service.

  • Page 11: Optional Accessories

    2.2.1 Optional Accessories Item # Console Mounting Kit (Flush Mount) Console Mounting Kit (Trim Ring Style) Power Supply, 115/220 VAC to 1 2 VDC Intercom Speaker 2.3 STORAGE After all of the components have been unpacked and inspected, they should be replaced in their shipping containers and stored in a dry place until they are to be installed.

  • Page 12: Planning The Installation

    2.4 PLANNING THE INSTALLATION When planning the location for your RAY 430 to be installed, the following conditions should be considered to insure dependable and trouble-free operation. 1) The mounting location should be easily accessible to allow easy operation of the front panel and provide the best viewing angle of the display.
  • Page 13 Figure 2-2 Outline and Mounting Dimensions 2—4...

  • Page 14: Mounting Options

    2.4.1 Mounting Options Flush-mounting your RAY430 can be performed using one of the methods shown below. Console Mounting Kit (Trim Ring Style-M95995) Console Mounting Kit (M95990) Figure 2-3 2.5 ELECTRICAL CONNECTION Figure 2-4 RAY430 Rear Panel CAUTION DO NOT INSTALL THIS RADIO ON VESSELS WITH POSITIVE GROUND BATTERY SYSTEMS.

  • Page 15: Intercom Speaker(S)

    The power leads should normally be routed to the ship’s DC power distribution panel on larger boats. The RAY430 is fused at 10 amps so connection to a 10 amp or (maximum of) 15 amp circuit breaker is recommended. On smaller vessels the power leads may be connected directly to the main battery, isolation switch, or circuit breaker.

  • Page 16: Hailer Horn(S)

    2.5.3 Hailer Horn(s) The outside hailer horns should be mounted facing away from the display unit to prevent feedback problems using the universal swivel mount provided. High gain audio amplifier circuits “hailers” are susceptible to high frequency audio oscillations (a.k.a. feedback).

  • Page 17: Remote Microphone

    Your RAY 430 has been designed to allow you to amplify the audio from your VHF radiotelephone or any other external audio output (i.e. AM/FM radio, CD player) through your intercom or deck speaker stations. This external audio input can be connected at the auxiliary input terminals 1 and 2.
  • Page 18 Figure 2-8 RAY430 Electrical Connections 2—9...

  • Page 20: Section 3 Operation

    Following is a description of the front panel controls of the RAY 430 loudhailer. 3.2 CONTROLS AND LCD DISPLAY Refer to Figure 3-1 for familiarization with the following controls: Figure 3-1 RAY430 Front Panel 3.2.1 Controls 1) On/Off & Dimmer Control Knob: This control turns the RAY 430 On and Off, and rotating the control clockwise increases the backlighting level of the LCD display.
  • Page 21 2) Hail Output Control: Rotating this control clockwise will increase the volume going to the Hailer Horns or Inter-com Speaker(s) and rotating this control counterclockwise will decrease the volume. 3) Listen Control: Rotating this control clockwise will increase the listening volume at the internal speaker and rotating this control counterclockwise will decrease the volume.

  • Page 22: Lcd Display

    13) ALL Key: Connects the input/output circuitry to all speaker stations for use simultaneously during fog-horn, hailer or public address operations. 14) Microphone PTT (Push-To-Talk) Switch The PTT switch located on the side of the RAY 430 microphone is used to activate the microphone, etc.
  • Page 23 When the FOG mode is selected, the message area will display the selected type of signal to be emitted as follows: TYPE MANUAL UNDRWY STOP SAIL ANCHOR AGROUND Automatic YELP ALARM The speaker station display normally indicates the location of the speakers selected for use with each operating function.

  • Page 24: Operating Procedures

    Note: You should never remove the power leads while the unit is turned on. 3.3.2 Volume Control (Hail & Listen) 1) HAIL Volume Controls the volume level to external loudspeakers connected to the RAY430. 2) Listen Volume This allows the user to Adjust the RAY 430 to the desired listening volume level. When the control is turned clockwise, the volume level will increase.

  • Page 25: Hail Mode

    3.3.3 Hail Mode The mode keys are used to select one of the four operating modes. They are HAIL, FOG, AUX or INTC. To operate the RAY 430 as a loudhailer, proceed as follows: 1) Press the [HAIL] key. After pressing the [HAIL] key, the HAIL mode is selected and “HAILER” appears on the LCD display in the operating mode window.
  • Page 26 second step in operating the intercom mode. Once the station has been selected, communications from the master station (RAY 430 unit) can be enabled. In the intercom mode, upon pressing the microphone [PTT] button, “TALK” appears in the speaker station display window. Your voice signal through the microphone is amplified and sent to the Selected intercom speaker(s).

  • Page 27: Fog Horn Mode

    3.3.5 Fog Horn Mode The [FOG] key allows the user to alternately select one of the automatic or manual FOG output signals. There are 9 kinds of alarms. They are: MANUAL, UNDRWY, STOP, SAIL, TOW, ANCHOR, AGROUND, YELP and ALARM. Whenever the [FOG] key is pressed, the alarm type is changed in the following order: A.
  • Page 28 In 1 second, “FOG 1 “ disappears and the station speaker selection appears. The Fog 1 alarm pattern is: One 5-second blast at 2 minute intervals. C. STOP (Fog 2) Usage: Power Boat “STOPPED” This automatic fog signal is emitted when the vessel is stopped. The message “STOP” appears in the mode display window and “FOG 2”...
  • Page 29 “FOG 3” will disappear and the speaker station selection re-appears in the station display window. The Fog 3 signal pattern is: One 5 second blast, followed by two I second blast, at 2 second intervals, this will be re- peated every 2 minutes. E.
  • Page 30 F. ANCHOR (FOG 5) Usage: Any Vessel at Anchor For this automatic fog signal press the [FOG] key again, the message “ANCHOR” appears on the mode display and “FOG 5” appears in the station display window. “FOG 5” will disappear and the speaker station reappears in 1 second after FOG 5 is selected.
  • Page 31 H. YELP Usage: Coast Guard, Patrol Vessels, etc. This is a manually activated attention getting alarm signal often used by regulatory vessels. When the [FOG] key is pressed again Yelp is selected, “Yelp” appears in the mode display window. In this mode the horn yelps by pressing the microphone PTT button. ALARM (Burglar alarm mode) If an external normally open type switch sensor is attached (not supplied) to the ALM terminal on the rear panel, this unit can operate as a burglar alarm unit.

  • Page 32: Aux Mode

    The alarm itself is not enabled for five minutes after selection. However, in five minutes, the characters and backlighting on the LCD display window goes out and only the [FOG] key and On/Off & Dimmer Control (to Off) are operable on the RAY 430. The RAY 430 will appear to be OFE In this condition the burglar alarm will only sound if the ON signal from the external alarm sensor connected to the ALARM is tripped.

  • Page 34: Section 4 Technical Description

    SECTION 4 TECHNICAL DESCRIPTION 4.1 BLOCK DIAGRAM Figure 4-1 is the block diagram of the RAY43O. The operation of the circuitry described below is based upon this block diagram. 1. CPU The CPU (U-203) accepts key entry from the keyboard and selects the proper input and out-put signals to control devices.
  • Page 35 9. Input Signal Selector Selects input signal to active the FWD, AFT, INT, or EXT speaker(s). 10. Tone Generator Generates a horn and alarm sound for the RAY 430. This generator is controlled by the CPU to produce correct sound patterns and signal timing for various automatic or manual signal outputs.
  • Page 36 Figure 4-1 RAY430 Block Diagram 4—3...

  • Page 38: Section 5 Maintenance

    5.1.1 Product and Customer Service In the event that your RAY 430 is in need of service, the dealer from whom the radio was purchased, or an authorized Raymarine dealer should be contacted for assistance. The authorized Raymarine dealer is best equipped to handle your inquiries. If, after...

  • Page 39: Adjustment

    2. The unit front panel should be cleaned with a tissue or a soft non-abrasive cloth. Care should be exercised when cleaning any plastic surface to prevent scratching, especially the LCD window area. Mild soap and water may be used in stubborn cases. The unit case should be cleaned of any salt spray or dust as often as necessary.

  • Page 40: Intercom Output Adjustment

    5.3.3 Intercom Output Adjustment Connect Audio Oscillator; AC SSVM and 8-ohm Dummy Load as shown in Figure 5-2 (Audio Oscillator output: 7.5 mV). Rotate Hail Volume fully clockwise. Adjust VR4 for 6V on the AC SSVM. Figure 5-2 Test connection of Intercom output Adjustment 5.3.4 Level Meter Adjustment Connect 8-ohm Dummy Load to FWD terminal.

  • Page 42: Parts List

    ***** LINEAR A PCB ASSEMBLY SECTION ***** Description Linear A PCB Assembly Capacitors Ceramic, 0.001 µF Ceramic, 0.047 µF Ceramic, 0.l µF Elec., 2.2µF/50WV Elec., 10µF/l6WV Elec., 33 µF/25WV Elec., 47 µF/25WV Elec., 1 00 µF/10WV Elec., 220 µF/10WV Elec., 470 µF/25WV Resistors Metal Glaze, 1 ohm Metal Glaze, 20 ohm...
  • Page 43 Description Resistors (cont.) Metal Glaze, 22k ohm Metal Glaze, 100k ohm Metal Glaze, 220k ohm Metal Glaze, 270k ohm Semiconductors I.C., µPC2500 I.C., BA333 I.C., TC4066BF Diode, 1S1888A Diode, 1SS123 Miscellaneous Connector, 4-173146-1 Connector, 5483-02 Connector, 5483-03 Connector, 9651S-20A Semi-Fixed Resistor, 1k ohm 1 Semi-Fixed Resistor, 5k ohm 1 ***** LINEAR B PCB ASSEMBLY SECTION***** Linear B PCB Assembly...
  • Page 44 Description Capacitors (cont.) Elec., 10 µF/16WV Elec., 47 µF/25WV Elec., 1000 µF/25WV Coils Coil, 5- 1 9-CZ99Z Resistors Metal Film, 4.7 ohm (3W) Metal Glaze, 100 ohm Metal Glaze, 1k ohm Metal Glaze, 2.2k ohm Metal Glaze, 10k ohm Metal Glaze, 22k ohm Semiconductors I.C., TD62307P I.C., TLP121-4...
  • Page 45 Description Miscellaneous (cont.) Connector, 5483-05 Connector, 965 1S-6A Connector 965 1S-20A *****AGC PCB ASSEMBLY SECTION***** AGC PCB Assembly Capacitors Elec., 10~F/16WV Resistors Metal Glaze, 4.7k ohm Metal Glaze, 10k ohm Metal Glaze, 22k ohm Semiconductors Transistor, 2SC27 (GRTE8SL) Transistor, RN1403 Transistor, RN1410 Diode, 1SS308 Diode, 155193...
  • Page 46 *****CPU PCB ASSEMBLY SECTION***** Description CPU PCB Assembly Capacitors Ceramic, 10 pF (NP0) Ceramic, 100 pF (NP0) Ceramic, 0.1 µF Elec., 1 µF/1 6WV Elec., 4.7 µF/16WV Elec., 10 µF/25WV Elec., 100 µF/10WV Elec., 100 µF/16WV Elec., 100 µF/25WV Mylar, 0.0082 µF Tant., 1 µF/25WV Transformers EL Transformer, S19-C99SPT...
  • Page 47 Description Resistor (cont.) Metal Glaze, 1k ohm Metal Glaze, 2.2k ohm Metal Glaze, 6.8k ohm Metal Glaze, 10k ohm Metal Glaze, 15k ohm Metal Glaze, 47k ohm Metal Glaze, 9 1 k ohm Metal Glaze, 100k ohm Semiconductors I.C., µPD7801 1 I.C., HD44780SA00FH I.C., SN76489AN Regulator, TA78L006AP...
  • Page 48 Description Qty. Symbol ***** DIM/HAIL PCB ASSEMBLY SECTION ***** Dim/Hail PCB Assembly Volume, 5k ohm (B) Volume, 10k ohm (A) ***** CHASSIS ASSEMBLY SECTION ***** Bezel Assembly W/LCD Window Knob Dim/Hail LCD Spacer Knob Listen Listen Control Nut Assembly Cabinet Rear Cabinet Cap Dim/Hail Control Nut 7m/m Key Top Reflector...

  • Page 49: Assembly Drawing

    6.2 ASSEMBLY DRAWING Not supplied with PCB Assembly. Figure 6-1 See parts list for component part number. 6—8 Assembly Drawing...

  • Page 50: Parts List For Assembly Drawing

    6.3 PARTS LIST for ASSEMBLY DRAWING DESCRIPTION BEZEL ASSEMBLY KEY TOP (WJBEZEL ASSY) LCD SPACER LIGHT PIPE DIM/HAIL (WIBEZEL ASSY) KNOB DIM/HAIL KNOB LISTEN CABINET REAR REAR CHASSIS SIDE CHASSIS R SIDE CHASSIS L TRANSFORMER BRACKET HEAT SINK REAR GASKET REAR YOKE BRACKET YOKE KNOB W/SCREW YOKE SPACER...

  • Page 51: Internal Wiring Diagram

    6.4 INTERNAL WIRING DIAGRAM Figure 6-2 6—11 Block Diagram...
  • Page 52 Figure 6-3 Schematic Diagram 6—12 (Main Section)

  • Page 53: Linear A Pcb Parts Layout

    6.6 LINEAR A PCB PARTS LAYOUT TOP VIEW OTTOM VIEW Figure 6-4 Linear A PCB 6—13 Parts Layout...

  • Page 54: Linear B Pcb Parts Layout

    6.7 LINEAR B PCB PARTS LAYOUT TOP VIEW BOTTOM VIEW Figure 6-5 Linear B PCB 6—14 Parts Layout...

  • Page 55: Cpu Pcb Schematic Diagram

    6.8 CPU PCB SCHEMATIC DIAGRAM Figure 6-6 Schematic Diagram 6—15 (CPU Section)

  • Page 56: Cpu Pcb Parts Layout

    6.9 CPU PCB PARTS LAYOUT TOP VIEW BOTTOM VIEW TOP VIEW BOTTOM VIEW TOP VIEW BOTTOM VIEW Figure 6-7 CPU PCB 6—16 Parts Layout Figure 6-8 AGC PCB Parts Layout Figure 6-9 Volume PCB Parts Layout...
  • Page 59 For Technical Support: For Technical Support: For Technical Support: +44 23 9271 4713 +1 800 539 5539 ext. 2444 +1 603 881 5200 ext. 2444 www.raymarine.com Raymarine Ltd. Raymarine Ltd. Raymarine Ltd. Raymarine Ltd. Anchorage Park Portsmouth PO3 5TD +44 23 9269 3611 Fax +44 23 9269 4642 R R R R aymarine Inc.

Table of Contents