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BURNER TUBES CLEANING OR REPLACEMENT
You will need: Phillips screwdriver and flathead screwdriver .
A) Your Weber
®
gas barbecue must be OFF and cool .
B) Turn gas OFF at source .
C) Remove cookbox components - warming rack, grates and Flavorizer
Control Panel Removal
D) To remove control panel:
a) Take off the burner control knobs (1) .
b) Remove screw and washer from back of control panel with a Phillips
screwdriver (2) .
c)
Remove machine screw from lower left and right side of control panel with a
Phillips screwdriver (3) .
d) Tilt the back edge of the control panel up . Carefully lift control panel up and
away from frame (4) .
e) Disconnect the igniter wires from the ignition module (5) .
Burner Tube Removal
E) To remove burner tube(s):
a) Remove the two nuts (6) that hold the manifold support bracket to the cookbox .
Pull the manifold and valve assembly towards you, at the same time lift the manifold
assembly up to release the manifold brackets from the frame assembly (7) .
b) Slide the burner assembly out from under the guide screw and washer (8) in
the corners of the cookbox .
c)
Lift and twist the burner assembly slightly, to separate the Crossover
from the burners . Remove the burners from the cookbox .
Burner Tube Cleaning
F) To clean the burner tube(s):
a) Look inside each burner with a flashlight (10) .
b) Clean the inside of the burners with a wire (11) (a straightened-out coat hanger
will work) .
c)
Check and clean the air shutter opening at the ends of the burners . Check and
clean the valve orifices at the base of the valves . Use a steel bristle brush to clean
outside of burners (12) . This is to make sure all the burner ports are fully open .
m CAUTION: Do not enlarge the burner ports when cleaning.
Burner Tube Reinstallation
G) To reinstall burner tubes:
a) Reverse steps D) through E) .
m CAUTION: The burner openings (13) must be positioned
properly over the valve orifices (14).
Check proper assembly before fastening manifold in place .
m WARNING: After reinstalling the gas lines, they should be
leak-checked with a soap-and-water solution before using
the barbecue. (Refer to "CHECK FOR GAS LEAKS")
m WARNING: Make sure that all parts are assembled and
hardware is fully tightened before operating the grill. Your
actions, if you fail to follow this Product Warning, may
cause a fire, an explosion, or structural failure resulting
in serious personal injury or death as well as damage to
property.
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mAINTENANcE
bars .
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3
4
tube (9)
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11
12
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2
5
6
7
9
8
14
WWW.WEBER.cOm
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