Table of Contents
Advertisement
GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
1
Air filter element
• Clean and replace if necessary.
2 * Clutch
• Check operation and adjust if necessary.
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and cor-
3 * Front brake
• Replace brake pads.
• Check operation and correct if necessary.
• Check brake lever free play and adjust if necessary.
• Check fluid level and ATV for fluid leakage, and cor-
4 * Rear brake
• Replace brake pads.
• Check for cracks or other damage, and replace if
5 * Brake hoses
• Replace.
6 * Parking brake
• Check operation and adjust if necessary.
• Check runout and for damage, and replace if neces-
7 * Wheels
• Check tread depth and for damage, and replace if
8 * Tires
• Check air pressure and balance, and correct if nec-
• Check for looseness or damage, and replace if nec-
9 * Wheel bearings
• Check operation and for excessive play, and replace
10 * Swingarm pivots
• Lubricate with molybdenum disulfide grease.
Upper and lower arm
11 *
• Lubricate with lithium-soap-based grease.
pivots
• Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if necess-
12
Drive chain
• Clean and lubricate.
13 * Drive chain rollers
• Check for wear and replace if necessary.
• Make sure that all nuts, bolts, and screws are prop-
14 * Chassis fasteners
Shock absorber
• Check operation and correct if necessary.
15 *
assemblies
• Check for oil leakage and replace if necessary.
Rear suspension
relay arm and con-
• Check operation and correct if necessary.
16 *
necting arm pivoting
• Lubricate with lithium-soap-based grease.
points
17 * Steering shaft
• Lubricate with lithium-soap-based grease.
• Check operation and repair or replace if damaged.
18 * Steering system
• Check toe-in and adjust if necessary.
• Check for cracks or other damage, and replace if
19 * Engine mount
• Change.
20
Engine oil
• Check ATV for oil leakage, and correct if necessary.
Engine oil filter ele-
21
• Clean or replace if necessary.
ment
Whichever
CHECK OR MAINTE-
comes first
NANCE JOB
rect if necessary.
rect if necessary.
necessary.
sary.
necessary.
essary.
essary.
bearings if necessary.
sary.
erly tightened.
necessary.
– 10 –
INITIAL
month
1
3
km
320
1300
2500
(mi)
(200)
(800)
(1600)
hours
20
80
160
Every 20–40 hours (more often in wet or
dusty areas)
√
√
√
Whenever worn to the limit
√
√
Whenever worn to the limit
√
Every 4 years
√
√
√
√
√
√
√
√
√
√
√
√
√
√
CHK
ADJ
EVERY
6
6
12
2500
5000
(1600)
(3200)
160
320
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Advertisement
Table of Contents
