Canon iPR C7010VP Series Installation Manual
  1. Manuals
  2. Brands
  3. Canon Manuals
  4. Printer Accessories
  5. iPR C7010VP Series
  6. Installation manual
Canon iPR C7010VP Series Installation Manual

Canon iPR C7010VP Series Installation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Guide for the
iPR C7010VP/C7010VPS Series Durability
Enhancement Parts 
Canon
Rev. 0
April 6, 2011

Advertisement

Table of Contents
loading

Related Manuals for Canon iPR C7010VP Series

Summary of Contents for Canon iPR C7010VP Series

  • Page 1 Installation Guide for the iPR C7010VP/C7010VPS Series Durability Enhancement Parts  Canon Rev. 0 April 6, 2011...
  • Page 3 Image Processing Kit F02-5941-000 Approx. Install Time: 7.5 hours Engine Area  Part Name  Part Number  Q’ty  Removal  Developing drive shaft  FM2‐2107‐000  4  Developing Rail Unit  Input gear  FU6‐0368‐000  4  Page 2-1   Cylinder one‐way gear  FU6‐0369‐000  4  Developing drive unit  Developing drive unit  FM4‐2573‐000  4  Drum Patch Solenoid   Solenoid  Assembly  FM4‐2563‐000  4  Page 2-6   Assembly  Registration Patch Sensor  Registration Patch Sensor  FM4‐2564‐000  3 ...
  • Page 4 Vertical Path Unit Kit F02-5943-000 Approx. Install Time: 3 hours Engine Area  Part Name  Part Number  Q’ty  Removal  Vertical Path Feed Roller  FC9‐9468‐000  1  Lower Feed Roller 4  FC9‐9468‐000  1  Page 2‐34  Right Deck Merger Roller  FC9‐9470‐000  1  Vertical Path Unit  Roller, External Crossing  FC9‐9469‐000  1    Left Deck Merger Roller  FC5‐9539‐000  1  *Deck Pull‐Out Aux Roller  FC8‐1659‐000  1  Page 2‐57  Secondary Pull‐Out Roller  FC8‐1659‐000  1  NOTE: Replace the Deck Pull-Out Aux Roller (FC8-1659) before re-installing the Vertical Path Unit.
  • Page 5 Lower Feed Unit Kit F02-5945-000 Approx. Install Time: 4.5 hours Engine Area  Part Name  Part Number  Q’ty  Removal  Main Station Duplexing  Duplex Feed Roller 3‐1  FC9‐9478‐000  1  Page 2-49   Feed Unit 1  Duplex Feed Roller 3‐2  FC9‐9477‐000  1  Duplex Feed Roller 2‐1  FC9‐9478‐000  1  Main Station Duplexing  Page 2-51   Feed Unit 2  Duplex Feed Roller 2‐2  FC9‐9477‐000  1  Main Station Duplexing  Duplex Feed Roller 1‐1  FC9‐9478‐000  1  Page 2-53  ...
  • Page 6 Canon will release technical inf ormation as th e need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 7 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 8 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.

  • Page 10: Table Of Contents

    Contents Contents Chapter 1 Replacement Parts 1.1 Main Body ................................ 1- 1 1.1.1 List of Replacement Parts ........................1- 1 1.1.2 Process Unit ............................. 1- 3 1.1.3 Intermediate Transfer Unit........................1- 4 1.1.4 Hopper/Waste Toner Collection Unit ....................1- 5 1.1.5 Pickup Unit..............................
  • Page 11 Contents 2.1.4.2 Pickup Assembly (9 million prints) ....................2- 31 2.1.5 Vertical Path Unit............................ 2- 34 2.1.5.1 Vertical Path Unit (9 million prints)....................2- 34 2.1.6 Upper Feed Unit ............................. 2- 36 2.1.6.1 Feed Unit (Upper) (14 million prints) ................... 2- 36 2.1.6.2 Feed Unit (Lower) (9 million prints)....................
  • Page 12 Contents 2.2.9 Upper Deck Pull-Out Roller Unit......................2- 98 2.2.9.1 Upper Deck Pull-out Roller Unit ....................2- 98 2.2.10 Middle Deck Pull-Out Roller Unit ......................2- 99 2.2.10.1 Middle Deck Pull-out Roller Unit ....................2- 99 2.2.11 Lower Deck Pull-Out Roller Unit.......................2- 100 2.2.11.1 Lower Deck Pull-out Roller Unit ....................2- 100 2.2.12 Horizontal Path Unit..........................2- 102 2.2.12.1 Horizontal Path Unit ........................2- 102 2.2.13 Escape Path Unit ..........................2- 103...

  • Page 14: Chapter 1 Replacement Parts

    Chapter 1 Replacement Parts...
  • Page 16 Contents Contents 1.1 Main Body ..................................1-1 1.1.1 List of Replacement Parts ................................1-1 1.1.2 Process Unit....................................1-3 1.1.3 Intermediate Transfer Unit ................................1-4 1.1.4 Hopper/Waste Toner Collection Unit ............................1-5 1.1.5 Pickup Unit....................................1-6 1.1.6 Vertical Path Unit..................................1-7 1.1.7 Upper Feed Unit ...................................

  • Page 18: Main Body

    Chapter 1 1.1 Main Body 1.1.1 List of Replacement Parts 0026-6074 imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU T-1-1 Category 1 Category 2...
  • Page 19 Chapter 1 Category 1 Category 2 Parts Name Parts No. Q'ty Replacemen Remarks t interval Lower feed unit Main station duplexing feed unit 1 Duplexing feed roller 3-1 FC9-9478 9 million Spread grease on the inner part of (main station) the bearing.(super lube oil) Duplexing feed roller 3-2 FC9-9477...

  • Page 20: Process Unit

    Chapter 1 1.1.2 Process Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-6075 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-1 T-1-2 Parts Name Parts No.

  • Page 21: Intermediate Transfer Unit

    Chapter 1 1.1.3 Intermediate Transfer Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4267 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-2 T-1-3 Parts Name Parts No.

  • Page 22: Hopper/Waste Toner Collection Unit

    Chapter 1 1.1.4 Hopper/Waste Toner Collection Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4269 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-3 T-1-4 Parts Name...

  • Page 23: Pickup Unit

    Chapter 1 1.1.5 Pickup Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4270 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-4 T-1-5 Parts Name Parts No.

  • Page 24: Vertical Path Unit

    Chapter 1 1.1.6 Vertical Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4271 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-5 T-1-6 Parts Name Parts No.

  • Page 25: Upper Feed Unit

    Chapter 1 1.1.7 Upper Feed Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4272 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-6 T-1-7 Parts Name Parts No.
  • Page 26 Chapter 1 Parts Name Parts No. Q'ty Feed roller 1 FC9-9475 Pre-fixing Feed Belt Cleaning Brush FL3-2902...

  • Page 27: Lower Feed Unit (Main Station)

    Chapter 1 1.1.8 Lower Feed Unit (Main Station) imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4273 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-7 T-1-8 Parts Name...

  • Page 28: Lower Feed Unit (Sub Station)

    Chapter 1 1.1.9 Lower Feed Unit (Sub Station) imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4274 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-8 T-1-9 Parts Name...

  • Page 29: Fixing Unit

    Chapter 1 1.1.10 Fixing Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4275 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU [13] [14] [11] [10] [12]...

  • Page 30: Reverse / Delivery Unit

    Chapter 1 T-1-10 Parts Name Parts No. Q'ty Primary fixing intermediate unit 200V FM2-9291 Primary fixing intermediate unit 240V FM3-0316 Fixing belt unit 200V FM2-2215 Fixing belt unit 240V FM2-9267 Primary fixing external heat roller unit 200V FM2-2197 Primary fixing external heat roller unit 240V FM2-9265 Primary fixing external heat pressure plate FM3-2093...

  • Page 31: Pod Deck / Secondary Pod Deck

    Chapter 1 1.2 POD Deck / Secondary POD Deck 1.2.1 List of Replacement Parts 0026-4990 imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU T-1-12 Replacemen Category...
  • Page 32 Chapter 1 Replacemen Category Parts Name Parts No. Q'ty t interval Remarks (prints) Multi Path Unit Multi path roller 1 FC8-7677 9 million Spread grease on the inner part of the bearing.(super lube oil) Multi path roller 2 9 million Spread grease on the inner part of the bearing.(super lube oil) 1-15...

  • Page 33: Deck Unit

    Chapter 1 1.2.2 Deck Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4991 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-11 T-1-13 No.

  • Page 34: Deck Pickup Unit

    Chapter 1 1.2.3 Deck Pickup Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4994 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-12 T-1-14 Parts Name Parts No.

  • Page 35: Upper Vertical Path Unit

    Chapter 1 1.2.4 Upper Vertical Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4998 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-13 T-1-15 Parts Name...

  • Page 36: Lower Vertical Path Unit

    Chapter 1 1.2.5 Lower Vertical Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-4999 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-14 T-1-16 Parts Name...

  • Page 37: Deck Pull-Out Roller Unit

    Chapter 1 1.2.6 Deck Pull-Out Roller Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-5000 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-15 T-1-17 Parts Name...

  • Page 38: Horizontal Path Unit

    Chapter 1 1.2.7 Horizontal Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-5001 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-16 T-1-18 Parts Name Parts No.

  • Page 39: Escape Path Unit

    Chapter 1 1.2.8 Escape Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-5002 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-17 T-1-19 Parts Name Parts No.

  • Page 40: Buffer Path Unit

    Chapter 1 1.2.9 Buffer Path Unit imagePRESS C6010 / imagePRESS C7010VP / imagePRESS C6010VP / imagePRESS C7010VP FS / imagePRESS C7010VP PSU / imagePRESS C6010VP FS 0026-5003 / imagePRESS C6010VP PSU / imagePRESS C6010 FS / imagePRESS C6010 PSU F-1-18 T-1-20 Parts Name Parts No.

  • Page 42: Chapter 2 Parts Replacement Procedure

    Chapter 2 Parts Replacement Procedure...
  • Page 44 Contents Contents 2.1 Main Body ..................................2-1 2.1.1 Process Unit....................................2-1 2.1.1.1 Developing Rail Unit (9 million prints)................................2-1 2.1.1.2 Developing Drive Unit (9 million prints) ...............................2-1 2.1.1.3 Drum Patch Sensor Shutter Solenoid Unit (9 million prints) .........................2-6 2.1.2 Intermediate Transfer Unit ................................. 2-12 2.1.2.1 Registration Patch Sensor Unit (9 million prints)............................
  • Page 45 Contents 2.2.1.1 Upper Deck Unit......................................2-88 2.2.2 Middle Deck Unit..................................2-89 2.2.2.1 Middle Deck Unit ......................................2-89 2.2.3 Lower Deck Unit..................................2-89 2.2.3.1 Lower Deck Unit ......................................2-89 2.2.4 Upper Deck Pickup Unit ................................2-91 2.2.4.1 Upper Deck Pickup Unit....................................2-91 2.2.5 Middle Deck Pickup Unit................................

  • Page 46: Main Body

    Chapter 2 2.1 Main Body 2.1.1 Process Unit 2.1.1.1 Developing Rail Unit (9 million prints) 0026-4429 imagePRESS C6010 / imagePRES S C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.
  • Page 47 Chapter 2 3. Replacement procedure 4) Remove the Main Station Upper Rear Cover [1]. 1) Detach the main station upper rear cover 2 [1]. - 2 Screws [2] - 3 screws [2] F-2-6 5) Remove the following parts. - Harness (1 edge saddles [1]) F-2-3 - 1 connector [2] 2) Lift the attaching plate [1] of the main station upper rear cover 2, and then...
  • Page 48 Chapter 2 7) Remove the 3 screws [1]. CAUTION: Points to Note When Attaching the Process Unit Cover - Align the cut-off [1] at the both ends of the process unit cover to the pin [2] at the host machine. - After shifting the 3 levers [2] of the process unit cover [1] as indicated, shift the lever (small) [3] as indicated while pushing the [A] area toward the rear.
  • Page 49 Chapter 2 11) Open the toner replacement outer cover [1] to remove the screw [2]. F-2-13 12) Detach the main station upper front cover [1] while lifting its left side up. - 5 claws [2] F-2-16 15) Move the toner supply assembly [1] in the direction of the arrow. - 6 connectors [2] - 3 screws [3] F-2-14...
  • Page 50 Chapter 2 17) Detach the main station rear cover 1 [1]. - 8 screws CAUTION: Point to Note When Handling the Drum Gear 18) Detach the main station rear cover 3 [2]. Never make a scar on the drum gear [1] in the subsequent steps. Scars on - 4 screws the drum gear [1] may result in the fault in output image.

  • Page 51: Drum Patch Sensor Shutter Solenoid Unit (9 Million Prints)

    Chapter 2 F-2-24 CAUTION: Point to Note When Attaching Fit the developing waste toner joint pipe [1] into the opening [2] of waste toner pipe, and secure them with the screws [3] while pushing the pipe from the top. F-2-26 27) Remove the developing drive unit [1].
  • Page 52 Chapter 2 2) Re move the Proc ess Unit. Refer to " Chapter 7 R emoving the Process Unit" in the Service Manual. CAUTION: When installing the Primary Exhaust Duct (Lower), be sure to insert 3. Replacement procedure the 2 Hooks of the Primary Exhaust Duct (Lower) properly. If the 1) Push the Pr imary Exhaust Duct ( Lower) [1] from the bottom s ide to re- Light-blocking Plate of the Primary Exhaust Duct (Lower) is not move it.
  • Page 53 Chapter 2 F-2-31 CAUTION: Be sure to place the Relay Connector [2] at further rear side than the Wire Saddle [1] when installing. 6) Remove the developing knocking unit [1] in the direction of the arrow. - 4 screws [2] - 2 claws [3] 2) Fit the 2 claws [1] to position the developing knocking unit by fitting with the 2 bosses [2].
  • Page 54 Chapter 2 7) Remove the Sub Hopper Motor Unit [1]. - 2 Screws [2] - 2 Screws [2] - 2 Bosses [3] - 2 Edge Saddles [3] - 2 Wire Saddles [4] - 1 Connector [5] F-2-36 11) Remove the end of the wire [1] from the hook [2] with tweezers. F-2-33 8) Remove the Process Unit Stay [1].
  • Page 55 Chapter 2 14) Remove the Harness Guide [1]. - 1 Screw [2] - 2 Protrusions [3] F-2-40 15) Remove the Drum Patch Sensor Shutter Solenoid unit [1] in the direction of the arrow. - 2 Screw [2] 3) Route the wire [1] along the [A] face of the guide [2]. F-2-41 CAUTION: Points to Note when Installing the Drum Patch Sensor Shutter Solenoid Unit...
  • Page 56 Chapter 2 8) If the Shutter does not open/close smoothly, perform "CAUTION: Points to Note when Installing the Drum Patch Sensor Shutter Solenoid Unit (when the Solenoid Pin with Wire Came Off of the Guide)" again to rework the installation. 5) Under the conditions of step 4, pull the Solenoid Unit in the direction of the arrow and secure it with a screw.

  • Page 57: Intermediate Transfer Unit

    Chapter 2 3) Remove the 3 registration patch sensors [1]. 2.1.2 Intermediate Transfer Unit - 2 connectors [2] (2 pc from each registration patch sensor) 2.1.2.1 Registration Patch Sensor Unit (9 million prints) 0026-4344 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU...

  • Page 58: Leading Edge Registration Detection Unit (9 Million Prints)

    Chapter 2 5) Remove the screw [1] and the E-ring [2]. 6) Move the 2 bearings [3] in the direction of the arrow [A] to take them out from the hole. And remove the ITB drive roller [4] in the direction of [B], and then [C].

  • Page 59: Hopper / Waste Toner Collection Unit

    Chapter 2 imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1. Parts to replace - Leading edge registration patch sensor (FM4-2564) 2. Before the replacement 1) Remove the Leading Edge Registration Patch Sensor Cleaning Shutter.
  • Page 60 Chapter 2 3) Detach the toner replacement upper cover [1]. - 3 screws [2] F-2-52 F-2-56 2) Push the toner replacement button [1]. 4) In case of removing Bk-hopper unit, detach t he toner replacement right Toner container cover [2] is open and the to ner container [3] is co ming cover [1].
  • Page 61 Chapter 2 - 3 Screws [2] F-2-60 Procedure to Manually Remove Toner Container : 1) Insert a precision screwdriver [1] into the position shown in the figure be- low to open the toner container cover [2]. 5) Remove/disconnect the f ollowing parts found at th e back o f the hopper unit.
  • Page 62 Chapter 2 4) Even if the edge comes to its maximum closest position, keep turning the gear [2] in the direction of the arrow [B]. so that the toner container moves in the opposite direction [C]. F-2-68 F-2-64 5) Keep turning the gear until the toner container stops moving. 6) Remove the toner container [1] in the direction of the arrow.

  • Page 63: Toner Feed Unit (9 Million Prints)

    Chapter 2 3) Remove the main station front right cover [1] and the main station front 2.1.3.3 Toner Feed Unit (9 million prints) left cover [2]. imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / 0026-4486 imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.
  • Page 64 Chapter 2 CAUTION: Point to Note When Attaching the Process Unit Cover (2/2) After lifting the 3 levers [2] of the process unit cover [1], be sure t o shift the lever (small) [3] while pushing the [A] area to the back. If trying to turn the lever (small) [3] while the cover [1] is off from the machine, the pin [4] cannot be set properly and it causes an error.
  • Page 65 Chapter 2 F-2-81 14) Remove the toner replacement outer cover [1] while supporting it with one hand. - 4 screws [2] - 4 claws [3] F-2-78 11) Move the toner supply assembly [1] to the position indicated in the fig- ure.
  • Page 66 Chapter 2 18) Remove total of 4 drum shaft knob [1] (1 for each color). - 1 screw [2] each CAUTION: When tightening or loosening the screw [3], be sure to hold the Drum [2] to prevent the Photosensitive Drum [1] from rotating in the direction of the arrow.
  • Page 67 Chapter 2 20) Hold the grip [2] while holding the all harnesses [1] to pull out the proc- - Align the protrusion [1] on the drum shaft knob and the groove [2] on the ess unit [3]. drum flange. - When tightening or loosening the screw [3], be sure to hold the Drum Shaft Knob [2] to prevent the Photosensitive Drum [1] from rotating in the direction of the arrow.
  • Page 68 Chapter 2 CAUTION: Point to Note When Storing the Process Unit When storing the process unit [1], be sure to hold the harness [2] with its face up so that it will not be caught in the process unit. 21) Pull each color's process unit until it comes to the position indicated in the figure below.

  • Page 69: Waste Toner Buffer Unit (9 Million Prints)

    Chapter 2 28) Move down the 2 toner replacement outer cove r hinges [1] and detach the feed drive support plate [2]. - 6 screws (binding) [3] - 5 screws (TP) [4] F-2-94 27) Remove the 4 feed drive assemblies [1]. - 3 screws [2] each F-2-96 29) Remove the feed pipe unit [1].
  • Page 70 Chapter 2 3) Detach the 2 harness guides [1]. - 14 wire saddles of the harness guide [1] - 4 screws [2] F-2-98 7) Remove the DC controller box. Refer to "Chapter 10 Removing DC con- troller PCB" in the Service Manual. 3.
  • Page 71 Chapter 2 7) Detach the fan unit [1]. - 3 connectors [2] - 2 screws [3] F-2-103 6) Disconnect the developing waste toner connecting pipe [1] and the drum F-2-105 waste toner connecting pipe [2]. (1 each for each color) 8) Push the [A] area of the w aste toner feed connecting window [1] at the - 8 screws [3] back of the sub station and disengage the 2 claws [2] in the direction of...
  • Page 72 Chapter 2 10) Remove the following parts. - 3 wire saddles [1] - 2 edge saddles [2] - 4 connectors [3] 2) Be sure that there is no space at the connecting area [A] between the waste F-2-108 toner connecting pipe and the waste toner connecting mouth. 11) Detach the 2 harness guides [1].
  • Page 73 Chapter 2 - 2 screws (TP) [2] - 2 screws (binding) [3] F-2-111 14) Detach the mounting support plate (right) [1]. - 2 screws [2] F-2-114 17) Lift the Waste Toner Connecting Pipe [1], and remove the joint (lower) [2]. F-2-112 15) Remove the join (upper) [1].
  • Page 74 Chapter 2 18) Remove the Waste Toner Buffer [1]. - 1 wire saddle [2] - 1 Connector [3] - 1 Edge Saddle [4] - 5 Screws [5] 3) Push the Waste Toner Connecting Pipe [1] in the direction of the arrow, and fit the plate [2] into the boss [3].

  • Page 75: Pickup Unit

    Chapter 2 3) Remove the switch support plate [1]. 2.1.4 Pickup Unit - 2 screws [2] 2.1.4.1 Deck Unit (9 million prints) 0026-4482 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.

  • Page 76: Pickup Assembly (9 Million Prints)

    Chapter 2 7) Remove the deck lifter motor unit [1]. - 4 screws [2] F-2-123 CAUTION: After replacing the deck lifter motor unit, be sure not to forget to remove the screwdriver that keeps the tension of the lifter wire. If the screwdriver is difficult to remove, move the lifter drive shaft in the backlash of the gear with the driver.
  • Page 77 Chapter 2 - 1 wire saddle [2] 3) Remove the shaft support [1]. - 1 connector [3] - 2 screws [2] - 5 screws [4] F-2-126 2) Remove the pickup upper guide plate [1]. - 9 screws [2] F-2-128 4) Remove the Deck Pullout Roller [1], and remove the bearing [2]. - 1 E-ring [3] F-2-127 F-2-129...
  • Page 78 Chapter 2 [3] [4] F-2-130 3) Remove the paper surface link [1] from the paper surface sensor flag [2]. 4) Set up the paper surface detection arm [3] to remove it upward. F-2-132 CAUTION: Point to note when attaching Fit the bearing [2] of the belt drive roller [1] into the hole [3] of the frame and fit the 2 bosses [4] of the suction duct to fix.

  • Page 79: Vertical Path Unit

    Chapter 2 6) Remove the 4 bearings [1]. - 4 E rings [2] - 4 washers [3] F-2-135 2) Remove the vertical path feed roller [1]. - Front side - 1 screw [2] - 1 bushing (w/leaf spring) [3] - 1 E-ring [4] - 1 bearing [5] F-2-133 7) Remove the 3 pickup feed belts [1].
  • Page 80 Chapter 2 - 1 claw [2] 2) Remove the turn assembly [1]. - Front side - 1 spring [2] - 1 screw [3] - 1 shaft pin [4] - Rear side - 1 screw [5] - 1 shaft pin [6] CAUTION: Do not loose washers [7] located at both edges of the turn assembly.

  • Page 81: Upper Feed Unit

    Chapter 2 4) Remove the belt [1]. 2) Remove the external merge roller [1]. - Front side - 1 screw [2] - 1 bushing (w/leaf spring) [3] - 1 E-ring [4] - 1 bearing [5] - Rear side - 1 E-ring [6] - 1 bearing [7] F-2-143 - 1 belt [8]...

  • Page 82: Feed Unit (Lower) (9 Million Prints)

    Chapter 2 F-2-148 2) Tilt the lever (B-E1) [1] in the direction of the arrow. Hold the lever (B- F-2-151 E1) [1] and pull out the feed assembly [2] until it stops. 5) Remove the transparency sensor unit [1]. - 2 connectors [2] - 1 screw [3] F-2-149 3) Release the 2 leaf springs [1] and pull out the feed assembly [2] further.
  • Page 83 Chapter 2 1. Parts to replace - Pre-registration feed roller 1 (FC9-9476) - Pre-registration feed roller 2 (FC9-9476) - Pre-registration feed roller 3 (FC9-9476) - Feed roller 1 (FC9-9475) 2. Replacement procedure 1) Open the front right cover [1] and the front left cover [2] of the main sta- tion.
  • Page 84 Chapter 2 [2] [4] F-2-162 11) Remove the 3 screws [1]. F-2-160 8) Close the feed unit (upper). 9) Detach the connector cover [1]. - 2 screws [2] F-2-163 12) Remove the 2 screws [1]. F-2-161 10) Remove the following parts. - 2 reuse bands [1] - Harness (8 wire saddles [2]) - 8 connectors [3]...
  • Page 85 Chapter 2 16) Hold the lever (B-E2). While supporting to prevent the feed unit (upper) from closing, remove 1 each of the front and rear fixing screws [1] and gas dampers [2] (only for the upper side). F-2-168 17) Remove the following parts. - 1 reuse band [1] - 1 connector [2] - Harness (1 edge saddle [3])
  • Page 86 Chapter 2 When detaching the pre-registration feed roller 3 21) Detach the pre-registration feed roller 3 [1]. - Front side - 1 screw [2] - 1 bushing (w/leaf spring) [3] - 1 E-ring [4] - 1 bearing [5] - Rear side - 1 belt [6] - 1 E-ring [7] - 1 pulley [8]...

  • Page 87: Registration Feed Unit (9 Million Prints)

    Chapter 2 F-2-177 22) Detach the feed guide 1 [1]. - 2 screws [2] F-2-175 23) Detach the pre-registration feed roller 1 [1] and the pre-registration feed roller 2 [2]. - Front side - 1 screw [3] each - 1 bushing (w/leaf spring) [4] each - 1 E-ring [5] each - 1 bearing [6] each - Rear side...
  • Page 88 Chapter 2 clockwise a little and pull it out forward. F-2-180 2) Tilt the lever (B-E1) [1] in the direction of the arrow. Hold the lever (B- E1) [1] and pull out the feed assembly [2] until it stops. F-2-184 6) Detach the cross feed registration front cover [1].
  • Page 89 Chapter 2 F-2-190 12) Detach the registration roller [1] as indicated by the arrows [A] and [B] in this order. F-2-187 9) Detach the fixing plate (front) [1]. - 3 screws [2] F-2-191 CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing.

  • Page 90: Pre-Fixing Feed Unit 1 (9 Million Prints)

    Chapter 2 2.1.6.4 Pre-Fixing Feed Unit 1 (9 million prints) imagePRESS C6010 / imagePRES S C7010VP / imag ePRESS C6010VP / 0026-4810 imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.
  • Page 91 Chapter 2 8) Detach the secondary transfer end plate (rear) [1]. - 3 screws [2] F-2-198 9) Detach the secondary transfer end plate (front) [1]. - Harness (3 wire saddles [2]) - 3 screws [3] F-2-201 12) Detach the roller [1] as indicated by the arrows [A], [B] and [C] in this order, and detach the 3 others in the same manner.

  • Page 92: Pre-Fixing Feed Unit 2 (9 Million Prints)

    Chapter 2 4) Remove the 4 bushings (w/leaf spring) [1]. - 1 screw [2] each [3] [5] F-2-204 F-2-208 5) Remove the following parts. 2.1.6.5 Pre-Fixing Feed Unit 2 (9 million prints) - 1 E-ring [1] - 1 gear [2] 0026-4811 imagePRESS C6010 / imagePRES S C7010VP / imag ePRESS C6010VP / - 1 dowel pin [3]...

  • Page 93: Secondary Transfer Unit (9 Million Prints)

    Chapter 2 3. Replacement procedure 1) Remove the torque limiter [1]. - 2 N-rings [2] - 1 washer [3] - 1 gear [4] - 4 bearings [5] - 1 secondary transfer front holder [6] - 1 secondary transfer rear holder [7] - 1 secondary transfer external roller [8] F-2-211 CAUTION:...

  • Page 94: Lower Feed Unit (Main Station)

    Chapter 2 CAUTION: - The harness has been connected. Be careful not to put stress on it. - Be careful not to lose the bushing [1] not being secured. 2.1.7 Lower Feed Unit (Main Station) 2.1.7.1 Main Station Duplexing Feed Unit 1 (9 million prints) 0026-4717 imagePRESS C6010 / imagePRES S C7010VP / imag ePRESS C6010VP /...
  • Page 95 Chapter 2 F-2-222 F-2-219 9) Turn over the Main Station Duplex Feed Unit 1, and remove the Handle 6) Turn the Release Plate [1] in the direction of the arrow, and open the Main Shaft [1]. Station Duplex Feed Unit 1 (Lower). - 2 screws [2] - 1 link plate [3] - 2 bushings [4]...

  • Page 96: Main Station Duplexing Feed Unit 2 (9 Million Prints)

    Chapter 2 - Front side - 1 E-ring [2] - 1 bearing [3] - Rear side - 1 E-ring [4] - 1 pulley [5] - 2 dowel pins [6] F-2-228 CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing.
  • Page 97 Chapter 2 6) Open the duplexing feed unit 2 (lower) of the main station while pressing the release plate [1]. CAUTION: Be careful not to lose the bushing [1] not being secured. F-2-230 3) Free the harness from the edge saddle [1]. F-2-234 7) Turn over the Main Station Duplex Fee d Unit 2, and remove the Guide Handle Shaft [1].

  • Page 98: Main Station Duplexing Feed Unit 3 (9 Million Prints)

    Chapter 2 - 1 screw [5] - 1 bushing (w/leaf spring) [6] - 1 E-ring [7] - 1 bearing [8] - 1 belt [9] F-2-239 10) Remove the following parts from the duplexing feed roller 1-1 [1]. - Front side - 1 E-ring [2] - 1 bearing [3] - Rear side...
  • Page 99 Chapter 2 1) Remove the Main Statio n Duplex Feed Unit 3. Refer to "C hapter 8 Re- moving the Main Station Duplex Feed Unit 3" in the Service Manual. F-2-244 5) Remove the stepped screw [1]. F-2-241 2) Detach the guide plate (front) [1]. - 2 screws [2] F-2-245 6) Open the main station duplexing feed unit 3 (lower) while pushing the re-...
  • Page 100 Chapter 2 When Removing the Duplexing Roller 1-2 10) Remove the duplexing feed roller 1-2 [1] by moving it in the direction of the arrow. - 1 E-ring [2] - 1 pulley [3] - 1 dowel pin [4] - 1 screw [5] - 1 bushing (w/leaf spring) [6] - 1 E-ring [7] - 1 bearing [8]...

  • Page 101: Lower Feed Unit (9 Million Prints)

    Chapter 2 3. Replacement procedure When Removing the Duplexing Roller 1-1 10) Remove the duplexing feed roller 1-1 [1] by moving it in the direction of 3-1. Removing the lower feed roller 1 the arrow. 1) Turn over the Lower Feed Unit, and remove the Protection Plate [1]. - 1 screw [2] - 2 screws [2] - 1 bushing (w/leaf spring) [3]...

  • Page 102: Left Deck Path Merger Unit (9 Million Prints)

    Chapter 2 3-3. Removing the lower feed roller 3 1) Remove the lower feed roller 3 [1]. - Front side - 1 screw [2] - 1 bushing (w/leaf spring) [3] - 1 E-ring [4] - 1 bearing [5] - Rear side - 1 belt [6] - 1 E-ring [7] - 1 pulley [8]...
  • Page 103 Chapter 2 - 5 screws [2] - 2 screws [6] F-2-259 2) Remove the left deck path merger unit [1]. - 1 connector [2] - 1 screw [3] F-2-262 CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing.

  • Page 104: Left Pull-Out Roller Unit (9 Million Prints)

    Chapter 2 CAUTION: Point to Note When Attaching Be sure to insert the positioning shaft [1] of the left deck path merger unit into the attachment hole [2] when attaching the unit. 2.1.7.6 Left Pull-Out Roller Unit (9 million prints) F-2-265 3) Remove the secondary pull-out roller [1].

  • Page 105: Right Pull-Out Roller Unit (9 Million Prints)

    Chapter 2 - 1 gear [3] - 1 dowel pin [4] - 1 bushing [5] 2.1.7.7 Right Pull-Out Roller Unit (9 million prints) 0026-4852 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.

  • Page 106: Lower Feed Unit (Sub Station)

    Chapter 2 6) Remove the secondary pull-out roller [1]. - Duplexing feed roller 6-2 (FC5-9562) - 4 E-rings [2] - 2 gears [3] 2. Before the replacement - 2 dowel pins [4] 1) Remove the Sub Station Duplex Feed Unit 1. Å@Refer to "Chapter 8 Re- moving the Duplex Feed Unit 1"...
  • Page 107 Chapter 2 - 1 belt [6] - 2 E-rings [2] - 1 E-ring [7] - 2 pulleys [3] - 1 pulley [8] - 1 belt [4] - 2 dowel pins [9] - 2 dowel pins [5] - 1 E-ring [10] - 1 E-ring [6] - 1 bearing [11] - 1 bearing [7]...

  • Page 108: Sub Station Duplexing Feed Unit 2 (9 Million Prints)

    Chapter 2 2.1.8.2 Sub Station Duplexing Feed Unit 2 (9 million 3-3. Removing the duplexing feed roller 6-2 1) Remove the TP screw [2] securing the flapper stay [1], and move the du- prints) plexing attachment plate (left) [3] in the direction of the arrow. - Harness (1 edge saddle [4]) imagePRESS C6010 / im agePRESS C7010VP / imagePRESS C60 10VP / 0026-4424...
  • Page 109 Chapter 2 2) Remove the duplexing feed roller 4-1 [1]. - Front side - 2 E-rings [2] - 2 pulleys [3] - 1 belt [4] - 2 dowel pins [5] - 1 E-ring [6] - 1 bearing [7] - Rear side - 1 belt [8] - 1 E-ring [9] - 1 pulley [10]...
  • Page 110 Chapter 2 6) Release the lever (C-E) [1] by shifting it downward and remove the upper unit [2]. [11] [10] F-2-289 7) Remove the 2 belts [1]. F-2-290 8) Remove the motor assembly [1]. - 2 screws [2] F-2-292 CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing.

  • Page 111: Fixing Unit

    Chapter 2 3) Release the 2 L eaf Springs [1] and pull the Secondary Fixing Assembly [2] until it stops. CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing. (Super lube grease) 2.1.9 Fixing Unit 2.1.9.1 Fixing Upper Cover / Fixing Web Unit (9 million prints) 0026-4608...

  • Page 112: Fixing External Heat Pressure Plate / Fixing External Heat Roller Unit (9 Million Prints)

    Chapter 2 3) emove the 2 screws [1] and remove the fixing web unit [2]. 2) Loosen the 2 screws [1] and detach the fixing upper cover [2]. F-2-299 2.1.9.2 Fixing External Heat Pressure Plate / Fixing External Heat Roller Unit (9 million prints) 0026-4612 imagePRESS C6010 / im agePRESS C7010VP / imagePRESS C60 10VP / imagePRESS C7010VP FS / image PRESS C7010V P PSU / imagePRE SS...
  • Page 113 Chapter 2 F-2-302 F-2-300 2) Hook the release lever claw [2] onto the pressure plate hole [1] to lock. Attaching External Heating Roller Unit Pressure Plate 1) Before attaching the external heating roller unit to the fixing assembly, make almost full turn of the gear [1] counterclockwise [A] until it stops. CAUTION: When locking the release lever, see the long hole [3] from above to check the pressure release support shaft [4] cannot be seen.
  • Page 114 Chapter 2 - Make sure to tighten the screw [1] until it stops. 3) Fit the pressure shaft [1] of the pres sure plate in the hole [2] of the external heating unit and fix them. - Check to see that External heater harness protective sheet [1] has been attached as shown in the following figure.

  • Page 115: Fixing Belt Unit (9 Million Prints)

    Chapter 2 2.1.9.3 Fixing Belt Unit (9 million prints) imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / 0026-4615 imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.
  • Page 116 Chapter 2 F-2-309 F-2-307 3. Replacement procedure 6) Loosen the 2 screws [1], and slide the fixing pin [2]. 1) Make sure to check the following items before operation. CAUTION: Points to Note When Handling the Fixing Belt Unit Do not touch the fixing belt surface. 2) Loosen the screw [1] and detach the connector cover [2].
  • Page 117 Chapter 2 F-2-311 4) While releasing the tension [1], remove the timing belt [2]. F-2-313 6) Cover the fixing be lt with pape r [1] to prevent the be lt surface fr om touched and remove it by lifting the front side of the fixing belt unit [2] a little.
  • Page 118 Chapter 2 CAUTION: Make sure to place the bearing flange [A] of the fixing belt unit [1] outside of the side plate [B] of the fixing assembly when attaching. 3) Fix the fixing belt unit [1] with wire [2]. CAUTION: Hook the wire [2] inside of the bearing flange [A] of the fixing belt unit [1].

  • Page 119: Primary Inner Delivery Unit / Primary Fixing Intermediate Unit (9 Million Prints)

    Chapter 2 5) Moisten the cleaning paper packed with the new fixing belt unit with alcohol solutions, and clean the whole circumference of the fixing belt surface [A] while rotating the gear [1] of the fixing belt unit with hand. CAUTION: Be sure to use the cleaning paper packed with the unit for cleaning.
  • Page 120 Chapter 2 F-2-317 1) Open the sub station front right cover. 4) Remove the Primary fixing web unit. 5) Remove the Primary Fixing External Heat Roller Unit. 6) Remove the Primary Fixing Belt Unit. 7) Close the pr imary fixing up per u nit, r eturn the pos itioning pin [ 1] an d tighten the screw [2].
  • Page 121 Chapter 2 3. Replacement procedure 3-2.Remove the Fixing Intermediate Unit 3-1. Removing the lower feed roller 1 1) Detach the lever (C-A4) [1]. 1) Remove the E ring [1]. - 2 screws [2] F-2-319 2) Remove the following parts. - 1 connector [1] - 1 screw [2] - 1 screw [3] F-2-322...

  • Page 122: Secondary Fixing Intermediate Unit (9 Million Prints)

    Chapter 2 1. Parts to replace - Secondary Fix ing I ntermediate Unit ( 200V FM2-9292,240V FM3- 0319) 2. Before the replacement CAUTION: Note the following points when disassembling the Fixing Assembly. - Be sure to start the work after the Fixing Assembly gets cold enough to prevent burn injury.
  • Page 123 Chapter 2 F-2-328 4) Remove the Seco ndary Fixing Web. Refer to " Chapter 9 Remov ing the Secondary Fixing Web" in the Service Manual. 1) Open the sub station front right cover [1] and front left cover [2]. 5) Remove the Secondary Fixing External Heat Roller Unit. Refer to "Chap- ter 9 Removing the Secondary Fixing External Heat Roller U nit"...
  • Page 124 Chapter 2 2) Remove the following parts. - 1 connector [1] - 1 screw [2] - 1 screw [3] - 1 positioning pin [4] F-2-333 7) Remove the stepped screw [1] and the screw [2]. F-2-330 3) Open the internal delivery unit [1] and detach it, and then detach the har- ness guide [2] from the gap [A] of the end plate.

  • Page 125: Primary Fixing Drive Unit (9 Million Sheets)

    Chapter 2 3. Replacement procedure 1) Remove the Fan Unit [1]. - 3 Connectors [2] - 2 screws [3] 2.1.9.6 Primary Fixing Drive Unit (9 million sheets) 0026-4902 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU 1.

  • Page 126: Secondary Fixing Drive Unit (9 Million Sheets)

    Chapter 2 CAUTION: Be sure not to fold the Transparent Sheet [1] when disassembling/ assembling 2.1.9.7 Secondary Fixing Drive Unit (9 million sheets) F-2-340 imagePRESS C6010 / im agePRESS C7010VP / imagePRESS C60 10VP / 0026-4620 4) While avoid ing the harness in the [A] part, remove the Pr imary Fixing imagePRESS C7010VP FS / image PRESS C7010V P PSU / imagePRE SS Drive Unit [1] in the direction of the arrow.
  • Page 127 Chapter 2 F-2-343 3. Replacement procedure 1) Free the harness from the 7 connectors and the 8 Wire Saddles in the [A] part, and the 2 connectors and the 5 Wire Saddles in the [B] part. F-2-345 3) Free the harness from the 8 connectors [1] and the 2 Wire Saddles [2]. F-2-344 F-2-346 2) Remove the Fixing AC Driver PCB Unit [1] in the direction of the arrow.

  • Page 128: Reverse / Delivery Unit

    Chapter 2 F-2-349 CAUTION: Be sure not to fold the Transparent Sheet [1] when disassembling/ assembling. F-2-347 5) Remove the Sensor Mounting Base [1] in the direction of the arrow. - 2 Screws [2] 2.1.10 Reverse / Delivery Unit 2.1.10.1 Reverse Unit (9 million prints) 0026-4689 imagePRESS C6010 / im agePRESS C7010VP / imagePRESS C60 10VP / imagePRESS C7010VP FS / image PRESS C7010V P PSU / imagePRE SS...
  • Page 129 Chapter 2 F-2-353 5) Lift the delivery upper guide unit [1] until it locks. F-2-350 2) Release the lever (C-D3) [1] and pull out the reve rse/outer delivery unit [2]. F-2-354 6) Lift the delivery reverse unit right cover [1] and remove it towards the F-2-351 front.

  • Page 130: Reverse Guide Unit (Lower) (14 Million Prints)

    Chapter 2 F-2-357 9) Remove the delivery flapper spring [1]. - Front side F-2-359 - 1 E ring [2] - 1 bushing [3] CAUTION: - Rear side When releasing the 2 hinges of the Sub Station Front Left Cover, the hinges - 1 E ring [4] may be deformed.
  • Page 131 Chapter 2 6) Remove the delivery reverse cover [1]. - 1 edge saddle [2] - 4 screws [3] F-2-367 11) Remove the arm shaft unit [1]. F-2-363 - 1 E-ring [2] 7) Remove the duct [1]. - 1 screw [3] - 2 screws [2] - 2 bushings [4] - 1 cam [5]...
  • Page 132 Chapter 2 [3] [1] F-2-371 12) Remove the delivery reverse lower cover [1]. - 4 screws [2] F-2-369 13) Remove the delivery reverse upper cover [1]. - 1 screw [2] F-2-370 14) Remove the color sensor [1]. - 8 connectors [2] - 4 screws [3] 2-87...

  • Page 133: Pod Deck / Secondary Pod Deck

    Chapter 2 2.2 POD Deck / Secondary POD Deck 2.2.1 Upper Deck Unit 2.2.1.1 Upper Deck Unit 0026-5005 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU F-2-372 T-2-2...

  • Page 134: Middle Deck Unit

    Chapter 2 F-2-376 5) Remove the gear cover [1]. - 1 screw [2] F-2-379 CAUTION: After replacing the deck lifter motor unit, be sure not to forget to remove the screwdriver that keeps the tension of the lifter wire. If the screwdriver is difficult to remove, move the lifter drive shaft in the backlash of the gear with the driver.

  • Page 135: Lower Deck Unit

    Chapter 2 Please refer to "Removing Middle Deck Unit" of ""POD Deck A1 Service Manual." The subsequent steps are the same as the case of upper deck unit. 2.2.3 Lower Deck Unit 2.2.3.1 Lower Deck Unit 0026-5007 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU...

  • Page 136: Upper Deck Pickup Unit

    Chapter 2 2.2.4 Upper Deck Pickup Unit 2.2.4.1 Upper Deck Pickup Unit 0026-5008 imagePRESS C6010 / imagePRES S C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU F-2-384 CAUTION: Point to Note When Attaching...
  • Page 137 Chapter 2 8) Disconnect the connector [1]. 9) Remove the grounding plate [2], and then remove the sintered bushing [3]. - 1 screw [4] F-2-386 6) Remove the shaft support [1]. [3] [4] - 2 screws [2] F-2-389 10) Remove the paper surface link [1] from the paper surface sensor flag [2]. 11) Set up the paper surface detection arm [3] to remove it upward.

  • Page 138: Middle Deck Pickup Unit

    Chapter 2 12) Lift the Deck Pickup Unit, and remove the Attraction Duct [1]. - 4 Screws [2] - 1 Bearing [3] CAUTION: Remove the screws while supporting the suction duct. If not supported, the suction duct may drop down to be broken. F-2-392 14) Remove the 3 pickup feed belts [1].

  • Page 139: Lower Deck Pickup Unit

    Chapter 2 1) Remove the middle deck pickup unit. Please ref er to "Removing Upper , Middle, and Lower Deck Pickup Units" of "POD Deck A1 Service Manual." The subsequent steps are the same as the case of upper deck pickup unit. 2.2.6 Lower Deck Pickup Unit 2.2.6.1 Lower Deck Pickup Unit 0026-5010...
  • Page 140 Chapter 2 F-2-398 F-2-399 5) Remove the 2 bearings [1] on the front side, and then remove the upper CAUTION: Point to note when attaching vertical path rollers 1 [2] and 2 [3]. Attach the timing belts [1] to cover the motor pulleys [2], the pulleys [3] and - 1 dial [4] the tensioner rollers [4] uniformly.

  • Page 141: Lower Vertical Path Unit

    Chapter 2 C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU F-2-401 T-2-9 Name of part Qty. Lower vertical path roller 1 Lower vertical path roller 2 Lower vertical path roller 3 1) Remove the lower vertical path unit. Please refer t o "...
  • Page 142 Chapter 2 3) Remove the upper guide plate [1]. 7) Remove the bearing [1] on the rear side. - 4 screws [2] - 1 E ring [2] - 1 pulley [3] - 1 dowel pin [4] CAUTION: Do not touch the upper guide plate with bare hand. F-2-406 8) Remove the bearing [1] on the front side, and then remove the lower ver- tical path roller 3 [2].

  • Page 143: Upper Deck Pull-Out Roller Unit

    Chapter 2 9) Tu rn the lower vertical path un it upside do wn and r emove the senso r mount [1]. - 1 screw [2] F-2-410 CAUTION: When replacing, be sure to apply grease around the inner diameter of the bearing.
  • Page 144 Chapter 2 3) Disconnect the cable [2] from the edge saddle [1]. F-2-413 F-2-411 4) Remove the upper deck pull-out roller unit [1]. T-2-10 - 1 dial [2] (disengage the claw) - 1 sintered bushing [3] Name of part Qty. - 5 screws [4] Upper deck pull-out auxiliary roller 1) Remove the upper vertical path unit.

  • Page 145: Middle Deck Pull-Out Roller Unit

    Chapter 2 5) Remove the 2 bearings [1], and then remove the upper deck pull-out aux- iliary roller [2]. - 4 E rings [3] - 2 gears [4] - 2 dowel pins [5] F-2-416 T-2-11 Name of part Qty. Middle deck pull-out auxiliary roller 1) Remove the lower vertical path unit.

  • Page 146: Lower Deck Pull-Out Roller Unit

    Chapter 2 - 2 dowel pins [5] F-2-419 T-2-12 Name of part Qty. Lower deck pull-out auxiliary roller 1) Remove the lower vertical path unit. Please refer to "Lower Vertic al Pa th Uni t" in "POD D eck A1 Service Manual."...

  • Page 147: Horizontal Path Unit

    Chapter 2 3) Remove the lower deck pull-out roller unit [1]. 4) Remove the 2 bearings [1], and then remove the lower deck pull-out aux- - 1 dial [2] (disengage the claw) iliary roller [2]. - 1 sintered bushing [3] - 4 E rings [3] - 5 screws [4] - 2 gears [4]...
  • Page 148 Chapter 2 3) Remove the 4 motor mounts [1] and the 4 timing belts [2]. - 1 wire saddle [3] - 1 connector each [4] - 2 screws each [5] [5] [4] F-2-425 CAUTION: Point to note when attaching Attach the timing belts [1] to cover the motor pulleys [2], the pulleys [3] and the tensioner rollers [4] uniformly.

  • Page 149: Escape Path Unit

    Chapter 2 5) Remove the 4 bearings [1] on the front side. Then remove the horizontal path rollers 1 [2], 2 [3], 3 [4] and 4 [5], respectively. - 1 screw each [6] - 1 grounding plate each [7] - 1 sintered bearing each [8] - 1 E ring each [9] F-2-428 T-2-14...
  • Page 150 Chapter 2 6) Remove the buffer path unit. Please refer to "Removing Buffer Path Unit" in "POD Deck A1 Service Manual." 7) Remove the bearing [1] on the front, and then remove the buffer path roll- er 1 [2]. - 2 E rings [3] - 1 screw [4] - 1 grounding plate [5] - 1 sintered bushing [6]...

  • Page 151: Buffer Path Unit

    Chapter 2 2.2.14 Buffer Path Unit CAUTION: Point to note when attaching Attach the timing belt [1] to cover the motor pulley [2], the pulley [3] and the tensioner roller [4] uniformly. 2.2.14.1 Buffer Path Unit 0026-5019 imagePRESS C6010 / imagePRESS C7010VP / imag ePRESS C6010VP / imagePRESS C7010VP FS / imageP RESS C7010VP PSU / imagePRESS C6010VP FS / imagePRESS C6010VP PSU / imagePRESS C6010 FS / im- agePRESS C6010 PSU...

  • Page 152: Multi Path Unit

    Chapter 2 4) Remove the bearing [1] on the front side, and then remove the buffer path roller 2 [2]. - 1 screw [3] - 1 grounding plate [4] - 1 sintered bushing [5] - 1 E ring [6] F-2-436 T-2-16 Name of part Qty.
  • Page 153 Chapter 2 7) Remove the 2 bearings [1] on the front side to remove the multi path roll- ers 1 [2] and 2 [3]. - 1 screw each [4] - 1 grounding plate each [5] - 1 sintered bushing each [6] - 1 E ring each [7] F-2-440 CAUTION: Point to note when attaching...
  • Page 154 Chapter 2 2-109...
  • Page 156 Apr 5 2011...

This manual is also suitable for:

Ipr c7010vps series

Table of Contents