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Pentair CODELINE 40E60 User Manual
Pentair CODELINE 40E60 User Manual

Pentair CODELINE 40E60 User Manual

Brackish ro pressure vessels
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Product Bulletin 526004 Rev. C
40E60 Brackish RO Pressure Vessels
DANGER - HIGH PRESSURE DEVICE
This vessel may cause loss of life, severe bodily harm, or property damage if not correctly installed, operated and
maintained. Read and understand all guidelines given in this bulleting before attempting to open, operate or service
this vessel. Failure to follow these guidelines and observe every precaution will result in malfunction and could
result in catastrophic failure. Misuse, incorrect assembly, or use of damaged or corroded components can result
in high-velocity release of the end closure. We recommend that only a qualified technician experienced in servicing
high-pressure hydraulic systems open, close and service this vessel.
Do...
read, understand and follow every guide-
line in this bulletin. Failure to take every
precaution may void warranty and could
result in catastrophic failure.
Do...
install in an area where a vessel or piping
malfunction that result in water leakage
would not damage sensitive or expensive
equipment, such as electronic components.
Do...
verify that head locking components are
properly placed and secured.
Do...
inspect end closures regularly, replace
deteriorated components and correct
causes of corrosion.
follow membrane element manufacturer's
Do...
recommendations for loading elements into
the vessel (see Replacing Elements).
The 40E60 RO Pressure Vessel Housings are designed
to be used in water desalination systems. Any make of
4-inch nominal diameter spiral-wound element may be
used. The vessels utilize a fiberglass reinforced plastic
shell for superior corrosion resistance. However, metallic
parts of the vessel may be subject to corrosion, which
can result in an unsafe condition. The fiberglass shell
can be damaged by rigid clamping, impact, scratches
or abrasion.
Distributed by Applied Membranes, Inc. | www.appliedmembranes.com | (760) 727-3711 | USA
40E60 User Guide Rev. C Updated 05/07/2013
User's Guide
Important Safety Precautions
General Information
Do not...
operate vessel at pressures and tempera-
tures in excess of their specific rating.
Do not...
service any component until you verify that
pressure is fully relieved from the vessel.
Do not...
use corroded components. Use of such
components may result in catastrophic
failure.
Do not...
pressurize vessel until after visually inspecting
to ensure that the spiral retaining rings is
correctly installed and seated in their grooves.
Do not...
tolerate leaks or allow end closures to be
routinely wetted in any way.
use excessive silicone lubricant.
Do not...
Do not...
pressurize vessel without element in place
unless perme ate ports are plugged
internally.
Do not...
overtighten fittings in ports.
Do not... Use petroleum products on Noryl components.
Do not... Allow petroleum or silicone based products to
come in contact with membrane elements during
installation or maintenance.
Do not...
Use the vessel at negative pressure
Do not...
Stand or climb on the pressure vessels, or the
feed / concentrate or permeate ports.
The information and guidelines incorporated in this
User's Guide are intended only as a supplement to
good industrial practice. Full responsibility for correct
operation and maintenance of vessel remains with the
user.
This guide should be used in conjunction with drawing
number 518017.
When properly installed and maintained, 40E60
vessels can be expected to provide safe operation over
a long service life.
Page 1 of 9

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Summary of Contents for Pentair CODELINE 40E60

  • Page 1 Product Bulletin 526004 Rev. C 40E60 Brackish RO Pressure Vessels User’s Guide DANGER - HIGH PRESSURE DEVICE This vessel may cause loss of life, severe bodily harm, or property damage if not correctly installed, operated and maintained. Read and understand all guidelines given in this bulleting before attempting to open, operate or service this vessel.
  • Page 2: Installation

    Installation Regardless of when or by whom your vessel may Free to expand under pressure - shell not have been installed, there are a few quick checks clamped rigidly in place, no rigid piping you should make before use. Check that each connections to port fittings.
  • Page 3 Opening the Vessel WARNING Remove the Retaining Ring from the groove Relieve pressure from vessel before beginning this procedure. 1. Lift the tabbed end of the retaining ring up out of the stainless steel groove in the shell and then away Contamination Removal from the head so that it rests in the end margin of the ®...
  • Page 4 Opening The Vessel (contd...) 2. Remove the 4” retaining ring from the stainless 4. Remove and discard plug seal, taking care not to groove in the shell by rotating your finger behind scratch or otherwise damage the sealing surfaces. the ring as it continues to exit the groove. 5.
  • Page 5: Replacing Elements

    A sharp, forceful thrust may be ations. Where conflicts exist, contact the element needed to enter plug seal into the vessel bore. manufacturer or Pentair Water for clarification. To replace elements, proceed as follows. Removing Elements 1. Remove heads from both ends of vessels as described in Opening the Vessel.
  • Page 6 Replacing Elements (contd..) When all the elements are fully inserted into the vessel, install the upstream head with the adapter fitted if required, as described in paragraphs 4 through 6 on page 5. 11. Reconnect piping to vessel as described in Remaking Pipe Connection to Eng Plug on page 9.
  • Page 7: Head Disassembly

    Head Disassembly NOTE Head Rebuilding should be performed in a clean work area. Dust or dirt on O-rings or other parts can scratch inner surfaces, with subsequent leakage. 1. Using a small screwdriver or similar tool remove 2. Using a small screwdriver or similar tool remove the Plug Seal.
  • Page 8: Head Assembly

    Head Assembly 1. Use only head components in as-new condition. Use 4. Insert the Head Seal O-ring into the groove on new O-rings each time the head is assembled. the outside diameter of the End Plug. 2. Cover O-rings with a this even layer of Parker Super O-Lube silicon lubricant or the lubricant recomm- ended by your element supplier.
  • Page 9 Contact your supplier or ScotchBrite until all contaminants are removed. Pentair Water for assistance. 3. Rinse parts clean with fresh water and dry. 4. Inspect all parts for serviceability as specified Metal parts: check for corrosion, scratches, dents, above.