STARTER MOTOR
Shaft
Dos
3
•
Remove carbon particles from commutator slots by sharp
blade / knife.
•
Clean commutator segments by soft cloth.
•
Lubricate brass bush by 2~3 drops of Servo 32 oil & NR
Bearing by high temperature-high speed OKS410 grease .
•
Clean the carbon particles deposited inside the rear end
cover.
•
Remove all accumulated rust particles by paper.
•
Ensure firm connection of Red wire of starter motor
•
Replace the Yoke sealing Rings if worn out / broken.
•
Ensure the +ve brush holder assly securing nut is fully tight.
•
Use correct capacity and fully charged battery.
•
Starter switch should be released immediately once the engine starts.
•
Assemble Starter Motor front cover such that the mark on it matches with 2 marks on
body. Assemble rear cover such that mark on it matches
Otherwise motor will rotate in reverse direction due to reverse polarity of magnets. This
will give cranking trouble.
•
Replace Yoke Sealing Rings & tie bolt 'O' Rings whenever starter motor is dismantled.
•
Put few drops of oil on starter motor front cover 'O' ring before assembling starter
motor.
7
Don'ts
•
Do not drop down the motor.
•
Don not Clean Commutator segments by polish paper.
•
Do not wash or clean the armature and carbon with kerosene or petrol.
•
Do not hit the motor body by hammer or screw driver as it will lead to magnet
breakage.
•
Do not use worn out / broken sealing rings of Yoke assly as this would lead to water
entry.
•
Do not direct pressurized water jet on motor body during washing.
•
Do not crank the engine continuously in case the engine does not start. Analyze the
cause and correct. Otherwise battery will get drained and the starter motor will get
damaged.
•
Do not energize the starter motor when the engine is running. Serious damages will
occur to the drive mechanism.
•
Don't press starter switch more than 3 seconds. After 3 successive cranking, if engine
doesn't start, wait 15 ~ 20 seconds for battery to recover & then crank for next cycle.
Pulsar 150/180 DTS-i
Service Station Manual
Armature Winding
231
Permanent
Magnets
Brush Holder
Commutator
Bush
Brush Holder
Carbon Brushes
w i t h 1 m a r k o n b o d y.
Dealer Development Center
Akurdi Pune