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Sr No
Activities / Check points
Check fault code, Clear fault history,
21
Update latest hex file if applicable
Non- sealed Drive chain wear**- Clean,
22
Lubricate & adjust. Replace if required
23
Drive chain link lock
24
Main stand & side stand both pivot pin
25
Steering play
Steering stem bearing & Cap steering
26
bearing (Plastic)**
27
Front fork oil & seal
28
Brake shoes Front & rear for wear limit.
29
Brake cam Front & Rear.
30
Rear sprocket fasteners for looseness.
Rear wheel rubber shock dampers for
31
excess play.
Fairing & windshield well nuts for
32
rubber cracks.
33
All cables free play adjustment
34
Head light focus adjustment
Check & confirm all bulbs / switches
35
working.
Recommended frequency -- Service interval & Kms
1st
2nd
3rd
Servicing
4th
5th
(Free)
(Free)
(Free)
Kms
C
C
C
C
C
C
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
R
R
C,L
C,L
C,A
C,A
C,A
C,A
C,A
C,A
C,CL,L
C,CL,L
C,CL,L
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
R
C,R
CL,L
CL,L
CL,L
CL,L
CL,L
C,T
C,T
C,T
C,T
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
6th
7th
8th
9th
10th
11th
C
C
C
C
C
C
R
C,L
C,A
C,A
C,A
C,A
C,A
C,A
C,CL,L
C,CL,L
C,CL,L
C,R
R
C,R
C,R
C,R
C,R
C,R
R
C,R
C,R
R
C,R
CL,L
CL,L
CL,L
CL,L
CL,L
CL,L
C,T
C,T
C,T
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
12th
13th
14th
15th
16th
C
C
C
C
C
During 1st Free Service :Use lint free cloth
for cleaning & SAE 90 oil for lubrication
without removing from vehicle .
During all other services: Remove, Clean by
Diesel & Lubricate using molten chain
grease.
R
Replace at every 20000kms
C,L
Use recommended AP grease.
C,A
C,A
C,A
C,A
C,A
Replace if required. Use Limaplex grease
C,CL,L
C,CL,L
for lubrication
Replace oil and oil seal +dust seal in pair at
C,R
R
C,R
C,R
C,R
every 30000 kms
C,R
R
C,R
C,R
R
Replace at every 15000 Kms
CL,L
CL,L
CL,L
CL,L
CL,L
Use AP grease
C,T
C,T
3.2 - 3.8 Kfg-m
Replace rear wheel rubber shock damper if
C,R
C,R
required
C,R
C,R
C,R
C,R
C,R
Replace if rubber found cracked.
C,A
C,A
C,A
C,A
C,A
Replace cables if operation found hard.
C,A
C,A
C,A
C,A
C,A
Contact type switches if found sticky then
C,A
C,A
C,A
C,A
C,A
use recommended WD40 spray
Remarks
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