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Check Point
Battery charge condition
Battery
Battery terminals tightness
& Petroleum jelly
application.
Air pressure in Front &
Tyre Pressure
Rear tyre
Front brake free play
Brakes
Free play of rear brake
pedal
Free play of Clutch lever &
Clutch Lever / Throttle
Throttle.
Drive Chain
Slackness
What to check
As per SOP
Carry out cable
connections.
Check air pressure in both
tyres using tyre pressure
gauge.
Use free play checking
gauge.
Use free play checking
gauge.
Use free play gauge.
Use chain slackness
checking gauge
Recommendation /
How to check
Green LED-Battery fully
charged.
Yellow LED -Battery
partially discharged.
Red LED-Battery deep
discharged.
Ensure firm connection of
+ve & -ve terminals,
apply petroleum jelly &
ensure protection cap
fitment on +ve terminal
Front- 1.75 Kgf/cm² (25
PSI)
Rear Solo-2 Kgf/cm² (28
PSI)
Rear Pillion-2.25 Kgf/cm²
(32 PSI)
2 – 3 mm
Brake pedal free play 20
– 30 mm
Free play 2 ~ 3 mm
Slackness 20 - 30 mm
Workshop
Reference
Observation
Tools , equipment &
consumables
required
1. Midtronics battery
tester,
2. Battery charger
3. Petroleum jelly
Tyre pressure
gauge.
Free play checking
gauge.
Brake pedal play
/chain slackness
checking gauge
Free play gauge
Brake pedal play
/chain slackness
checking gauge
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