Siemens SINUMERIK 840D sl Equipment Manual
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Siemens SINUMERIK 840D sl Equipment Manual

Siemens SINUMERIK 840D sl Equipment Manual

Operator panel front: op 010s
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SINUMERIK
SINUMERIK 840D sl
Operator panel front: OP 010S
Equipment Manual
Valid for:
Control system
SINUMERIK 840D sl/840DE sl
12/2022
A5E50751046B AA
Introduction
Fundamental safety
instructions
Description
Mounting
Connecting
Service and maintenance
Technical specifications
Spare parts/accessories
1
2
3
4
5
6
7
8

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Summary of Contents for Siemens SINUMERIK 840D sl

  • Page 1 Introduction Fundamental safety instructions Description SINUMERIK Mounting SINUMERIK 840D sl Operator panel front: OP 010S Connecting Service and maintenance Equipment Manual Technical specifications Spare parts/accessories Valid for: Control system SINUMERIK 840D sl/840DE sl 12/2022 A5E50751046B AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction ............................5 About SINUMERIK ........................ 5 About this documentation ....................5 Documentation on the internet .................... 6 1.3.1 Documentation overview SINUMERIK operator components ..........6 Feedback on the technical documentation ................6 mySupport documentation ....................7 Service and Support......................
  • Page 4 Table of contents 7.2.2 Grounding concept ......................35 7.2.3 EMC compatibility ......................35 7.2.4 EMC limit values in South Korea ..................36 Ambient climatic and mechanical conditions ..............37 7.3.1 Transport and storage conditions ..................37 7.3.2 Operating conditions ......................38 7.3.3 Cooling..........................

  • Page 5: Introduction

    About this documentation Validity This Equipment Manual addresses the operator panel front: OP 010S. This documentation is valid for the systems SINUMERIK ONE and SINUMERIK 840D sl. Target group This Equipment Manual addresses planners, installers and configuration engineers in the field of automation technology.

  • Page 6: Documentation On The Internet

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.

  • Page 7: Mysupport Documentation

    With the "mySupport documentation" web-based system you can compile your own individual documentation based on Siemens content, and adapt it for your own machine documentation. To start the application, click on the "My Documentation" tile on the "mySupport links and tools"...
  • Page 8 SITRAIN offers training courses for automation and drives products, systems and solutions from Siemens. Siemens support on the go With the award-winning "Siemens Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app can support you in areas including: •...

  • Page 9: Using Openssl

    Introduction 1.7 Using OpenSSL Data matrix code on the nameplate The data matrix code on the nameplate contains the specific device data. This code can be read with a smartphone and technical information about the device displayed via the "Industry Online Support" mobile app. Using OpenSSL This product can contain the following software: •...
  • Page 10 Introduction 1.7 Using OpenSSL Operator panel front: OP 010S Equipment Manual, 12/2022, A5E50751046B AA...

  • Page 11: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 12 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
  • Page 13 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...
  • Page 14 Fundamental safety instructions 2.1 General safety instructions NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position. • Only operate the device in admissible mounting positions. WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death.

  • Page 15: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
  • Page 16 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 17: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 18 Fundamental safety instructions 2.5 Residual risks of power drive systems 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.

  • Page 19: Description

    Description Overview The slimline SINUMERIK OP 010S operator panel front and 10.4" TFT color display with a resolution of 640 x 480 pixels (VGA) features 8 +4 horizontal softkeys and 8 vertical softkeys. It is fixed from the rear using special clamps that are included in the delivery scope. Validity The description below applies to the OP 010S operator panel front.

  • Page 20: Operating And Display Elements

    Description 3.2 Operating and display elements Operating and display elements 3.2.1 View ① Status LED: POWER ② Status LED: TEMP Lit LEDs indicate increased wear. ③ Softkeys ④ Menu forward key ⑤ Menu select key ⑥ Front USB interface ⑦ Machine area button ⑧...

  • Page 21: Screen Saver

    Description 3.3 Interfaces • The "Menu forward" key advances in the extended horizontal softkey bar. • The "Menu select" key calls the main menu to select the operating area. • The "Machine area" key selects the "Machine" operating area. The key symbols used on the operator panel front are shown below along with the corresponding function keys on the PC keyboard.
  • Page 22 Description 3.3 Interfaces Rear Two flat ribbon cables for connecting the PCU/TCU: ① • I/O USB cable K1 All signals that are used for the display interface and the connection of operator panel fronts (e.g. supply voltages) ② • Display cable K2 Figure 3-2 Connections on rear of housing Pin assignment...

  • Page 23: Mounting

    Mounting Preparation for mounting Table 4-1 Dimensions of the mounting opening Width (mm) Height (mm) Mounting depth T3 + clearance (mm) with PCU 50.5 120 + 10 with TCU 30.3 69 + 10 Thanks to the tension jacks on the OP 010S, drill-holes or screw holes are not needed. The OP 010S is supplied with 8 "small"...
  • Page 24 Mounting 4.1 Preparation for mounting ① Seal area ② Tension jack with threaded pins ③ Pressure points for tension jacks In the sealing area Figure 4-1 Dimension sheet for installing the OP 010S operator panel front Operator panel front: OP 010S Equipment Manual, 12/2022, A5E50751046B AA...

  • Page 25: Mounting On The Mounting Wall

    Mounting 4.2 Mounting on the mounting wall ① Clearance for cables and ventilation ② M4x8 housing screws for attaching the PCU ③ M3x8 housing screws for attaching the PCU/TCU Figure 4-2 Attaching the PCU to the OP010S operator panel front Note The 100 mm clearance above and below the PCU is not necessary when assembled with a TCU as a TCU does not have any fan in its housing.

  • Page 26: Assembling An Op 010S And A Pcu

    Mounting 4.3 Assembling an OP 010S and a PCU Procedure 1. Insert the OP 010S in the panel cutout from the front. 2. Use 8 tension jacks to secure it in the panel cutout from the rear (see Preparation for mounting (Page 23)). 3.

  • Page 27: Connecting

    Connecting Pin assignment of the interfaces The pins of the component interfaces are assigned as specified in the tables below. Any deviations are indicated at the relevant point. Signal type: Input Output Bidirectional (inputs/outputs) Power supply Input voltage Output voltage Ground (reference potential) or N.C.
  • Page 28 Connecting 5.1 Pin assignment of the interfaces Table 5-1 Assignment of the USB interface Type A socket Name Type Remark P5V_fused + 5 V (fused) Data- Data - Data+ Data + Ground (reference potential) USB sticks If you want to connect a USB flash drive to the USB interface, you can use a USB flash drive of any memory size.
  • Page 29 Connecting 5.1 Pin assignment of the interfaces Table 5-2 Allocation of the I/O USB interface Connector Name Type Meaning   Ground   P12C +power supply for backlight inverter   BL_ON Backlight On P5V_fused +5 V VCC (fused in PCU/TCU) Ground P3V3_fused +3.3 V VCC (fused in PCU/TCU) 7 - 10 N.C.
  • Page 30 Connecting 5.1 Pin assignment of the interfaces Table 5-3 Allocation of the LVDS display interface Connector Name Type Meaning   P5V_D_fused +5 V display supply voltage (fused in PCU/ TCU)   RXIN0- Bit 0 (-)   LVDS input signal RXIN0+ Bit 0 (+) P3V3_D_fused +3.3 V display supply voltage (fused in PCU/ TCU)

  • Page 31: Service And Maintenance

    Service and maintenance Cleaning the device The operator panel front is designed for low-maintenance operation. Nevertheless, you must regularly clean the display. Note Switch the device off for cleaning Clean the device only when it is switched off. This ensures that you cannot unintentionally trigger any functions when cleaning.
  • Page 32 Service and maintenance Suspected malfunction If you suspect a malfunction due to unusual product reactions, isolate the device from power. Immediately inform qualified personnel to check the function and ensure that the product functions correctly. The following signs can indicate a malfunction: •...

  • Page 33: Technical Specifications

    Technical specifications Technical data Safety Safety class III; PELV according to EN 50178 Degree of protection accord‐ Front side IP54 ing to EN 60529 Rear side IP00 Approvals CE / cULus / RCM / KC / EAC Electrical data (without PCU / TCU) Power consumption (without Typically approx.

  • Page 34: Secondary Electrical Conditions

    Technical specifications 7.2 Secondary electrical conditions Secondary electrical conditions 7.2.1 Power supply Requirements for DC power supplies WARNING Electric shock due to connection of an unsuitable power supply When equipment is connected to an unsuitable power supply and/or insufficiently grounded or rear cover, exposed components may carry a hazardous voltage that might result in serious injury or death.

  • Page 35: Grounding Concept

    7.2.2 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: • Numerical Control Unit (NCU) •...

  • Page 36: Emc Limit Values In South Korea

    • Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. • Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers).

  • Page 37: Ambient Climatic And Mechanical Conditions

    Ambient climatic and mechanical conditions 7.3.1 Transport and storage conditions The components of the SINUMERIK 840D sl system exceed the requirements according to EN 61800‑2 with regard to shipping and storage conditions. The following data applies under the following conditions: • Long-term storage in the transport and product packaging: At weather-protected locations that have continuous contact with outside air through openings.

  • Page 38: Operating Conditions

    Remove the transport protective foil and packaging material before installing the components. 7.3.2 Operating conditions The components of the SINUMERIK 840D sl system are intended for a weatherproof, fixed location. The documented environmental conditions apply to the climate in the immediate vicinity of the units and to the entry of the cooling air.
  • Page 39 Technical specifications 7.3 Ambient climatic and mechanical conditions Climatic environmental conditions Installation altitude Up to 1000 m without derating From 1000 m to 4000 m with linear ambient temperature de‐ rating, -0.5 K per 100 m Relative humidity 5 ... 95% (no condensation) Oil mist, salt mist, ice formation, con‐...

  • Page 40: Cooling

    Technical specifications 7.3 Ambient climatic and mechanical conditions 7.3.3 Cooling To calculate the heat dissipation, the total power loss P of all heat-generating components Vtotal in a housing must be taken into account. Total power loss P +... [W] Vtotal Convection surface area A [m The surface areas of the front and bottom sides are not included in the convection surface area calculation.
  • Page 41 Technical specifications 7.3 Ambient climatic and mechanical conditions Figure 7-1 Means of heat dissipation Fan design • The fan must be positioned to produce an optimum heat dissipation. A clearance of 10 mm must be maintained in front of the fan. • The inlet and outlet slots must remain free for the open-circuit ventilation. •...

  • Page 42: Sample Calculation Of Thermal Power Loss

    Technical specifications 7.3 Ambient climatic and mechanical conditions Guidelines If the convection area A [m ] does not suffice for the "heat dissipation using natural convection", then use: • "Heat dissipation using natural convection and internal turbulence" for hot spots and heat concentrations in housings subject to space constraints.

  • Page 43: Standards And Approvals

    China RoHS The products comply with the China RoHS directive Further information on this can be found on the Internet at the following link: SIOS (https://support.industry.siemens.com/cs/ document/109738656/china-rohs-manufacturer?dti=0&lc=en-WW) Risk assessment The following standards must be used to perform the risk assessment: •...

  • Page 44: Recycling And Disposal

    Technical specifications 7.5 Recycling and disposal Recycling and disposal For environmentally friendly recycling and disposal of your old equipment, please contact a company certified for the disposal of waste electrical and electronic equipment and dispose of the equipment in accordance with the regulations in your country. Operator panel front: OP 010S Equipment Manual, 12/2022, A5E50751046B AA...

  • Page 45: Spare Parts/Accessories

    Spare parts/accessories Overview Spare part Article number Remark Caps for the USB port 6FC5248-0AF05-0AA0 Set of 10 Tension jacks 6FC5248-0AF14-0AA0 Set of 9 Replacement NOTICE Risk of damage to sensitive components due to static electricity Spare parts must always be replaced by properly trained personnel! USB cap / tension jack The replacement of the USB sealing cap and tension jacks will not be described since it is simple and self-explanatory.
  • Page 46 Spare parts/accessories 8.2 Replacement Operator panel front: OP 010S Equipment Manual, 12/2022, A5E50751046B AA...

  • Page 47: Index

    Index Power consumption, 33 TFT flat screen, 19 Tightening torques, 33 VGA resolution, 19 Care, 31 OP 015 Cleaning product, 31 Key symbols, 21 Connection conditions EMC measures, 34 End user interface, 34 Protective separation, 34 Potential equalization, 35 Protective separation Connection conditions, 34 EMC measures, 36 Connection conditions, 34 End user interface Connection conditions, 34 Scope of maintenance, 31 Signal cables, 36 Front USB interface...
  • Page 48 Index Operator panel front: OP 010S Equipment Manual, 12/2022, A5E50751046B AA...

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