Makita DMP180 Repair Manual

Makita DMP180 Repair Manual

Cordless inflator
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OFFICIAL USE
For ASC
CORDLESS INFLATOR
DMP180
REPAIR MANUAL
August 2020
Ver.1

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Summary of Contents for Makita DMP180

  • Page 1 OFFICIAL USE For ASC CORDLESS INFLATOR DMP180 REPAIR MANUAL August 2020 Ver.1...
  • Page 2: Table Of Contents

    CONTENTS CONTENTS ....................................2 CAUTION ....................................3 NECESSARY REPAIRING TOOLS ............................3 REPAIR ......................................4 Battery ....................................4 4-1-1 Disassembling ................................4 Motor and Pump section ..............................4 4-2-1 Disassembling ................................4 4-2-2 Assembling .................................. 5 Switch/ Sensor, Terminal section/ Board ..........................6 4-3-1 Disassembling ................................
  • Page 3: Caution

    CAUTION Repair the machine in accordance with "Instruction manual" or "Safety instructions". Follow the instructions described below in advance before repairing:  Wear gloves.  In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what the parts are. ...
  • Page 4: Repair

    REPAIR Battery 4-1-1 Disassembling Remove the battery. Motor and Pump section 4-2-1 Disassembling Fig.1 Remove Swim ring adapter [1] and Ball adapter [2] from Fixed bracket. Fig.2 Remove Screws 3x14 [1] (10 pcs), then remove Housing. Remove Mats [2] (2 pcs). Fig.3 Remove Lead wires of Motor assembly [1] to release the lock by pinching the claw on the...
  • Page 5: Assembling

    Fig.4 Loosen and remove Hose [1] with Wrench 10 [2] (781036-5). Note  Only a thin wrench [2] can be inserted, so be careful when loosening.  As adhesive is applied to the thread on Hose end, be careful when you loosen it. 4-2-2 Assembling Fig.5...
  • Page 6: Switch/ Sensor, Terminal Section/ Board

    Switch/ Sensor, Terminal section/ Board 4-3-1 Disassembling Fig.8 Remove Switch trigger [1] carefully so that Spring [2] does not pop out. Fig.9 Remove Screw 3 *10 [1], then remove the following parts:  Switch [2]  Trigger spring-fixed block [3] ...
  • Page 7: Assembling Of Terminal Section/ Board

    Assembling of Terminal section/ Board Fig.12 When assembling PCB board [1], make sure that it is in the groove of Housing [2]. Fig.13 Align the groove of Battery terminal [1] with the rib of Housing. 7 / 9...
  • Page 8: Assembling Of Switch/ Sensor

    4-3-2 Assembling of Switch/ Sensor Fig.14 Assemble Power on/ off [1] so that the red switch side faces to the yellow arrow side, then tighten Screws 3*10 [2] (2 pcs). Fig.15 Assemble Switch [1] into two bosses. Assemble Digital display [2] and LED PCB [3]. Tighten SCREW 3*10 [5] carefully so as not to pinch Lead wires with Trigger spring-fixed block [4].
  • Page 9: Check After Repair

    Check after REPAIR Check the operation of the repaired machine.  Check that neither abnormal noise nor leakage of compressed air happens.  Check that the digital monitor is displayed, and the LED light is light up. Check by putting air into the tires of the car, etc. ...

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