Filtration; System With Direct Supply - Danfoss APP W HC Series Operation Manual

Data sheet | APP W HC 15 -30
9.1

Filtration

Proper filtration is crucial for the performance.
maintenance and warranty of your pump.
Protect your pump, and the application in which
it is installed, and by always ensuring that all
filtration specifications are met, and by always
changing filter cartridges according to schedule .
Since water has very low vicosity, Danfoss APP
pumps have been designed with very narrow
clearances in order to control internal leakage
rates and improve component performance .
To minimize wear on the pump, it is therefore
essential to filter inlet water properly.
The main filter must have a filtration efficiency
of 99.98% at 10 μm. We strongly recommend
that you always use precision depth filter
cartridges rated 10μm abs. ß
Please note that we do not recommend bag
filters or string-wound filter cartridges, which
typically have only 50% filtration efficiency . This
means that out of the 100,000 particles that
enter such filters, 50,000 particles pass right
through; compare this to precision depth filters
that are 99 . 9 8% efficient, and only allow 20 of the
same 100,000 particles to pass through .
For more information on the importance of
proper filtration, including explanation of
filtration principles, definitions and guidance on
how to select the right filter for your pump,
please consult our Filtration information and
specifications (Danfoss document number
521B1009) .
Noise
Since the pump unit is typical mounted on a
frame or bell housing the overall noise level can
only be determined for a complete system . To
minimize vibrations and noise throughout the
system, it is therefore very important to mount
the pump unit correctly on a frame with
anti-vibration-dampeners, and to use flexible
hoses rather than metal pipes where possible .
The noise level is influenced by:
• Pump speed:
High rpm generates more fluid/structure
borne pulsations/vibrations than low rpm,
because of higher frequency .
• Discharge pressure:
High pressure generates more noise than
low pressure .
• Pump mounting:
Rigid mounting generates more noise than
flexible mounting, because of structure-
borne vibrations . Be sure to use dampers
when mounting .
• Connections to pump:
Pipes connected directly to the pump make
more noise than flexible hoses, because of
structure-borne vibrations .
180R9410 | AQ282628894589en-000801 | IOM APP W HC 15-30 Pumps | 01.2022
•

9.2 System with direct supply:

a)
b)
≥5000.
10
c)
d)
e)
f)
g)
Non-return valve:
h)
Variable frequency drives (VFD):
Motors regulated by VFDs can produce
more noise if the VFD does not have the
right settings .
Inlet line:
Dimension the inlet line to obtain
minimum pressure loss (large flow,
minimum pipe length, minimum number
of bends/connections, and fittings with low
or no pressure losses) . If relevant, please
consult "Parallel coupled pumps and
iSaves" (180R93549
Inlet filter:
Install an inlet filter (1) in front of the APP
pump (2) . Please consult section 9 . 1 ,
"Filtration" for guidance on how to select
the right filter . Thoroughly clean pipes and
flush system prior to start-up .
Low pressure relief valve:
Install a low pressure relief valve (9) in order
to avoid system or pump damage in case
the pump stops momentarily or is spinning
backwards .
Monitoring pressure switch:
Install a monitoring pressure switch (3)
between the filter (1) and the pump inlet .
Set the minimum inlet pressure according
to specifications described in item 4 about
technical data . If the inlet pressure is lower
than the minimum pressure set, the
monitoring pressure switch must prevent
the pump from starting or from running .
Hoses:
Use flexible hoses (4) to minimize
vibrations and noise .
Inlet pressure:
In order to eliminate the risk of cavitation
and other pump damage, pump inlet
pressure must always be maintained
according to specifications described in
item 4 about technical data .
Flushing valve:
For easy system filling and flushing, an
integrated flushing valve (6) is in
the APP pump .
A non-return valve (7) in outlet can be
installed in order to avoid backspin of the
pump . The volume of water in the
membrane vessel works as an accumulator
and will send flow backwards in case of the
pump stops momentarily .
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