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Installation and Operations Manual
Single Packaged Gas/Electric 16 SEER Convertible,
2 - 5 Ton, 60 - 115 KBTU, R-410A
4YCZ6024A1060A
4YCZ6036C1070B
4YCZ6036C1090B
4YCZ6036A3075C
4YCZ6036A3096C
4YCZ6036A4075D
4YCZ6036A4096D
4YCZ6048C1090A
4YCZ6048C1115A
4YCZ6048A3096C
4YCZ6048A3120C
4YCZ6048A4096D
4YCZ6048A4120D
4YCZ6060C1115A
4YCZ6060A3120C
4YCZ6060A4120D
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
December 2022
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
1 1 8 8 - - E E B B 2 2 8 8 D D 1 1 - - 1 1 2 2 C C - - E E N N
N N o o t t e e : : "Graphics in this document are for representation
only. Actual model may differ in appearance."
N N o o t t e e : : "Unit specific Service Facts available online."
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Related Manuals for Trane 4YCZ6024A1060A
Summary of Contents for Trane 4YCZ6024A1060A
- Page 1 Installation and Operations Manual Single Packaged Gas/Electric 16 SEER Convertible, 2 - 5 Ton, 60 - 115 KBTU, R-410A 4YCZ6024A1060A 4YCZ6036C1070B 4YCZ6036C1090B 4YCZ6036A3075C 4YCZ6036A3096C 4YCZ6036A4075D 4YCZ6036A4096D 4YCZ6048C1090A 4YCZ6048C1115A 4YCZ6048A3096C 4YCZ6048A3120C 4YCZ6048A4096D 4YCZ6048A4120D 4YCZ6060C1115A 4YCZ6060A3120C 4YCZ6060A4120D N N o o t t e e : : “Graphics in this document are for representation only.
- Page 2 SAFETY SECTION I I m m p p o o r r t t a a n n t t — This document contains a wiring C C A A U U T T I I O O N N diagram, a parts list, and service information.
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Page 3: Table Of Contents
Table of Contents Introduction, Unit Inspection and Attaching Horizontal Ductwork to Specification ....... 4 Unit. -
Page 4: Introduction, Unit Inspection And Specification
Introduction, Unit Inspection and Specification Introduction Inspect Shipment Read this manual carefully before attempting to install, 1. Check for damage after the unit is unloaded. Report operate, or perform maintenance on this unit. promptly to the carrier any damage found to the Installation and maintenance should be performed by unit. -
Page 5: Product Specifications
I I n n t t r r o o d d u u c c t t i i o o n n , , U U n n i i t t I I n n s s p p e e c c t t i i o o n n a a n n d d S S p p e e c c i i f f i i c c a a t t i i o o n n Product Specifications 4YCZ6036 4YCZ6048... - Page 6 I I n n t t r r o o d d u u c c t t i i o o n n , , U U n n i i t t I I n n s s p p e e c c t t i i o o n n a a n n d d S S p p e e c c i i f f i i c c a a t t i i o o n n 4YCZ6036 4YCZ6048 4YCZ6024...
- Page 7 I I n n t t r r o o d d u u c c t t i i o o n n , , U U n n i i t t I I n n s s p p e e c c t t i i o o n n a a n n d d S S p p e e c c i i f f i i c c a a t t i i o o n n 4YCZ6036 4YCZ6048 4YCZ6060...
- Page 8 I I n n t t r r o o d d u u c c t t i i o o n n , , U U n n i i t t I I n n s s p p e e c c t t i i o o n n a a n n d d S S p p e e c c i i f f i i c c a a t t i i o o n n 4YCZ6036 4YCZ6048 4YCZ6060...
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Page 9: Charging In Cooling Above 55°F Od
I I n n t t r r o o d d u u c c t t i i o o n n , , U U n n i i t t I I n n s s p p e e c c t t i i o o n n a a n n d d S S p p e e c c i i f f i i c c a a t t i i o o n n Charging in Cooling above 55°F pressure under the subcool value column, Add refrigerant to raise the pressure to match the table,... -
Page 10: Determine Unit Clearances
Determine Unit Clearances Figure 1. Space on Sides Requirements TOP SIDE FRONT SIDE LEFT SIDE 2 - 3 TON Units 4 - 5 TON Units RECOMMENDED SERVICE CLEARANCE mm [Inches] W/ ECONOMIZER W/ ECONOMIZER BACK SIDE 305 [12] 762 [30] 305 [12] 762 [30] LEFT SIDE... - Page 11 D D e e t t e e r r m m i i n n e e U U n n i i t t C C l l e e a a r r a a n n c c e e s s Figure 2.
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Page 12: Information
Review Location and Recommendation Information N N o o t t e e s s : : inadequate should be reviewed with a local engineer. • The unit is shipped for horizontal installation. 3. See the unit’s nameplate for the absolute minimum •... - Page 13 R R e e v v i i e e w w L L o o c c a a t t i i o o n n a a n n d d R R e e c c o o m m m m e e n n d d a a t t i i o o n n I I n n f f o o r r m m a a t t i i o o n n 11.
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Page 14: Unit Installation
Unit Installation N N o o t t e e : : The factory ships this unit for horizontal 4. Attach the supply and return air ducts to the unit as installation. explained in the Ductwork Installation section. 5. Flexible duct connectors must be of a flame Install Flue Hood retardant material. -
Page 15: Lifting And Rigging
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Table 1. Typical Ground Level Application Note: Use the extreme mounting kit, BAYEXMK003AA, to secure the unit to the slab. SIDING SUPPLY RETURN... -
Page 16: Rooftop Installation - Frame
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Approximate unit weights are also provided in the I I m m p p o o r r t t a a n n t t : : unit drawings. -
Page 17: Rooftop Installation - No Curb
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n weatherproof. There must be a weatherproof seal conform to local building codes. where the duct enters the structure. - Page 18 U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Table 5. Curb Dimensions This drawing was prepared by the manufacturer in order to provide detail regarding job layout only. This drawing is not intended to be used as a basis to construct, build or modify the item depicted in the drawing.
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Page 19: Ductwork Installation
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Table 7. Typical Rooftop Down Airflow Application with Frame Supply Return Air Roof Flashing... -
Page 20: Unit
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Gas Piping Installation Attaching Horizontal Ductwork to Unit All conditioned air ductwork should be insulated to W W A A R R N N I I N N G G minimize heating and cooling duct losses. - Page 21 U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Table 9. Natural Gas Only Table 10. Gas Pipe TABLE OF CUBIC FEET PER HOUR OF GAS FOR DEALER INSTALLED VARIOUS PIPE SIZES AND LENGTHS...
- Page 22 U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n • 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow to the nameplate rating.
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Page 23: Air Filter Installation
U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n High Altitude Derate Chart Nat. Unit Input Altitude (In Feet) 115k 2001 3000... - Page 24 U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n D D i i s s c c o o n n n n e e c c t t S S w w i i t t c c h h Table 14.
- Page 25 U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n Table 16. Thermostat Wire Size and Max. Length T T h h e e r r m m o o s s t t a a t t H H e e a a t t A A n n t t i i c c i i p p a a t t o o r r Set the heat anticipator of the thermostat to equal the Maximum Length...
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Page 26: Unit Startup
Unit Startup Pre-Start Quick Checklist O O p p e e r r a a t t i i n n g g P P r r e e s s s s u u r r e e C C h h e e c c k k s s After the unit has operated in the cooling mode for a ☐... -
Page 27: Mode
U U n n i i t t S S t t a a r r t t u u p p c. The gas valve opens and the ignitor lights the (indoor) fan operation at constant circulation or set to burner. -
Page 28: Cooling Cycle
U U n n i i t t S S t t a a r r t t u u p p operation remains the same as above. 2 stage heat With the room thermostat set to the C C O O O O L L position and has a 10 minute delay from the time of 1st stage the fan switch in the A A U U T T O O position, a call for cooling ignition. -
Page 29: Maintenance
U U n n i i t t S S t t a a r r t t u u p p Maintenance • unit mounting support (for structural integrity) • the unit (for obvious unit deterioration) Owner Maintenance H H e e a a t t i i n n g g S S e e a a s s o o n n W W A A R R N N I I N N G G Complete the following unit inspections and service routines described at the beginning of each heating... -
Page 30: Ecm Fan Motor Adjustments
U U n n i i t t S S t t a a r r t t u u p p Before each heating season, the Flue Hood and box. The ECM Fan Control controls the variable speed combustion blower should be inspected for signs of motor. -
Page 31: Pressure Curves
U U n n i i t t S S t t a a r r t t u u p p Pressure Curves Figure 9. Pressure Curves for 4YCZ6024 Cooling with Thermal Expansion Valve INDOOR ENTERING WET BULB CURVES TOP TO BOTTOM 71, 67, 63 AND 59 DEG F. - Page 32 U U n n i i t t S S t t a a r r t t u u p p Figure 10. Pressure Curves for 4YCZ6036 FIRST STAGE SECOND STAGE 830 SCFM 1175 SCFM INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71,...
- Page 33 U U n n i i t t S S t t a a r r t t u u p p Figure 11. Pressure Curves for 4YCZ6048 FIRST STAGE SECOND STAGE 830 SCFM 1175 SCFM INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71,...
- Page 34 U U n n i i t t S S t t a a r r t t u u p p Figure 12. Pressure Curves for 4YCZ6060 FIRST STAGE SECOND STAGE 1120 SCFM 1540 SCFM INDOOR ENTERING INDOOR ENTERING WET BULB CURVES WET BULB CURVES TOP TO BOTTOM 71,...
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Page 35: Indoor Fan Performance
U U n n i i t t S S t t a a r r t t u u p p Indoor Fan Performance Table 18. Indoor Fan Performance External Static Pressure (IN.WG) 4YCZ6024*1 (060) Horizontal Airflow [Cooling Down Airflow] Motor Speed –... - Page 36 U U n n i i t t S S t t a a r r t t u u p p External Static Pressure (IN.WG) 4YCZ6036*3 (075)(096) Horizontal Airflow [Cooling Down Airflow] Motor Speed – – – 350CFM/ [722] [745] [747] [744]...
- Page 37 U U n n i i t t S S t t a a r r t t u u p p External Static Pressure (IN.WG) 4YCZ6036*4 (075)(096) Horizontal Airflow [Cooling Down Airflow] Motor Speed – – – 350CFM/ [722] [745] [747] [744]...
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Page 38: Refrigerant Circuit
U U n n i i t t S S t t a a r r t t u u p p Refrigerant Circuit Cooling Refrigeration Cycle 18-EB28D1-12C-EN... -
Page 39: Troubleshooting Chart
U U n n i i t t S S t t a a r r t t u u p p Troubleshooting Chart P P - - P P R R I I M M A A R R Y Y C C A A U U S S E E S S / / S S - - S S E E C C O O N N D D A A R R Y Y C C A A U U S S E E S S SYSTEM FAULTS REFRIGERANT CIRCUIT Liquid Pressure too High... -
Page 40: Important Product Information
Service Phone ___________________________________________________________________ About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com. The AHRI Certified mark indicates company participation in the AHRI Certification program. For verification of individual certified products, go to ahridirectory.org.