Related Manuals for GEM GSR0050
Summary of Contents for GEM GSR0050
- Page 1 GEMÜ GDR/GSR Pneumatic basic quarter turn actuators Operating instructions further information webcode: GW-GDR/GSR...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 23.08.2022 GEMÜ GDR/GSR 2 / 32 www.gemu-group.com...
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Page 3: Table Of Contents
..........17.2 Spare parts ..........18 Disposal .............. 19 Returns ..............20 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) ....... 21 Declaration of conformity according to 2014/68/ EU (Pressure Equipment Directive) ...... www.gemu-group.com 3 / 32 GEMÜ GDR/GSR... -
Page 4: General Information
Symbol Meaning 1.3 Definition of terms Danger of explosion Working medium The medium that flows through the GEMÜ product. Control function Actuator under spring pressure! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes Corrosive chemicals! the GEMÜ... -
Page 5: Safety Information
13. Maintain the product correctly. 14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 32 GEMÜ GDR/GSR... - Page 6 Stainless steel Locking nut Stainless steel End cap fixing screw Stainless steel Stop bolt Stainless steel ring End cap fixing screw Stainless steel * available as spare part ring * available as spare part GEMÜ GDR/GSR 6 / 32 www.gemu-group.com...
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Page 7: Description
4 Correct use GDR/GSR 0180 3.2 Description The pneumatic basic actuators GEMÜ GSR and GEMÜ GDR are quarter turn actuators with clockwise rotation for Open/ Close applications. Single acting (GEMÜ GSR) or double act- ing versions (GEMÜ GDR) are available. With their standard-... -
Page 8: Order Data
0180 Star, WAF = 22 mm 3 Spring set Code Star, WAF = 27 mm Actuator GEMÜ GSR Star, WAF = 36 mm Spring configuration, non chambered (GSR/GSL) Star, WAF = 46 mm Spring configuration, non chambered (GSR/GSL) Star, WAF = 55 mm... -
Page 9: Short Code For Actuator
5 Order data 5.3 Short code for actuator Short codes 1 GEMUE type Code 2 GEMUE actuator spring set Code Actuator GEMÜ GSR SC1, spring configuration, non chambered (GSR/GSL) GSR0050 GR05 SC2, spring configuration, non chambered (GSR/GSL) GSR0065 GR06 SC3, spring configuration, non chambered (GSR/GSL) -
Page 10: Technical Data
Air volume: GDR (double acting) Type clockwise rotation 0032 0.03 0050 0.13 0065 0.23 0075 0.44 0085 0.64 0100 1.00 0115 1.71 0125 2.21 0140 3.12 0160 4.76 0180 7.29 Air consumption in l/stroke GEMÜ GDR/GSR 10 / 32 www.gemu-group.com... - Page 11 Air consumption formula: Q = n x V x (P Q = air consumption [l / stroke], n = number of strokes, V = air volume [l], = control pressure [bar], P = ambient pressure (1.013) [bar] www.gemu-group.com 11 / 32 GEMÜ GDR/GSR...
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Page 12: Torques
465.0 267.0 551.0 357.0 644.0 453.0 733.0 540.0 905.0 712.0 0180 S14 394.0 596.0 490.0 270.0 580.0 326.0 674.0 427.0 847.0 600.0 1020. 773.0 Torques in Nm 0° - actuator springs released 90° - actuator springs tensioned GEMÜ GDR/GSR 12 / 32 www.gemu-group.com... -
Page 13: Mechanical Data
Switching times at 6 bar pressure without valve Weight: Type GDR (double GSR (single acting) acting) 90° 90° 0032 0050 0065 0075 0085 0100 0115 10.6 0125 10.0 13.4 0140 11.0 17.2 0160 19.5 24.4 0180 26.0 37.5 Weights in kg www.gemu-group.com 13 / 32 GEMÜ GDR/GSR... -
Page 14: Dimensions
7 Dimensions 7 Dimensions 7.1 Actuator 7.1.1 Type G0032 Connector 2 Connector 4 (16) 4 x M5x8 Type G0032 67.5 45.5 49.0 26.5 40.0 G1/8" 22.0 50.0 20.0 115.0 Dimensions in mm GEMÜ GDR/GSR 14 / 32 www.gemu-group.com... - Page 15 65.0 G1/4" 32.0 80.0 30.0 428.5 130.0 G0160 225.0 193.0 188.0 88.0 65.0 G1/4" 32.0 80.0 30.0 512.0 130.0 G0180 251.0 219.0 212.5 96.5 65.0 G1/4" 32.0 80.0 30.0 573.0 130.0 Dimensions in mm www.gemu-group.com 15 / 32 GEMÜ GDR/GSR...
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Page 16: Actuator Flange
140.0 M16 x 24.0 27.0 32.0 125.0 M12 x 18.0 F10/F14 36.0 37.5 40.0 52.0 102.0 M10 x 15.0 140.0 M16 x 24.0 36.0 37.5 40.0 52.0 125.0 M12 x 18.0 Dimensions in mm GEMÜ GDR/GSR 16 / 32 www.gemu-group.com... -
Page 17: Manufacturer's Information
● chapter "Technical data"). WARNING 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare GEMÜ products without an operator! parts. ▶ Risk of severe injury or death. Do not apply pressure to GEMÜ... -
Page 18: Disassembly
ALEDER maintenance kits. verse and bending forces, and also from vibrations and 10. Lubricate actuator parts with plus grease. Apply a thin tension. layer of grease to O-rings 03, 07 and 12. GEMÜ GDR/GSR 18 / 32 www.gemu-group.com... -
Page 19: Assembly
6. The open and closed position must be correctly aligned with the stated position in the top part of the pinion, then mount the cover. NOTICE ▶ After installation, operate the actuator a few times. www.gemu-group.com 19 / 32 GEMÜ GDR/GSR... -
Page 20: Changing The Rotational Direction
6. In the case of two fully adjusted pistons, make sure that the rotation achieved in relation to the housing axis is 5° over 0° or 0.5° over 0°, depending on the actuator type, and that dimension A on both sides is the same as in figure 5. GEMÜ GDR/GSR 20 / 32... - Page 21 12. In the case of two fully adjusted pistons, make sure that the rotation achieved in relation to the housing axis is 5° over 0° or 0.5° over 0°, depending on the actuator type, and that dimension A on both sides is the same as in figure 5. www.gemu-group.com 21 / 32 GEMÜ GDR/GSR...
- Page 22 18. In the case of two fully adjusted pistons, make sure that the rotation achieved in relation to the housing axis is 5° over 0° or 0.5° over 0°, depending on the actuator type, and that dimension A on both sides is the same as in figure 5. GEMÜ GDR/GSR 22 / 32...
- Page 23 24. In the case of two fully adjusted pistons, make sure that the rotation achieved in relation to the housing axis is 5° over 0° or 0.5° over 0°, depending on the actuator type, and that dimension A on both sides is the same as in figure 5. www.gemu-group.com 23 / 32 GEMÜ GDR/GSR...
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Page 24: Pneumatic Connection
2: Control medium (open) Normally open (NO) 4: Control medium (close) Double acting (DA) 2: Control medium (open) 4: Control medium (close) For connectors 2/4, see figure above 12.2 Optical position indicator Open Closed GEMÜ GDR/GSR 24 / 32 www.gemu-group.com... -
Page 25: Commissioning
Air connector "2" pushes the pistons outwards, which com- Cleaning agent presses the springs. The shaft turns anticlockwise, while the ▶ Damage to the GEMÜ product. air is released at connector "4". In conjunction with the stored The plant operator is responsible for selecting the clean- ●... - Page 26 Air at connector "2" pushes the pistons outwards, which turns the shaft anticlockwise, while the air is released from con- nector "4". Air at connector "4" pushes the pistons intwards, which turns the shaft clockwise, while the air is released from connector "2". GEMÜ GDR/GSR 26 / 32 www.gemu-group.com...
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Page 27: Troubleshooting
Check the actuator for potential damage, replace the actuator if necessary Valve body damaged Check valve body for potential damage, replace valve body if necessary Unions loose Tighten unions Incorrect assembly Check actuator mounting on the valve body www.gemu-group.com 27 / 32 GEMÜ GDR/GSR... -
Page 28: Inspection/Maintenance
GEMÜ shall assume no liability whatsoever for damages ● caused by improper handling or third-party actions. In case of doubt, contact GEMÜ prior to commissioning. ● The operator must carry out regular visual examination of the products depending on the operating conditions and the po- tential danger in order to prevent leakage and damage. -
Page 29: Spare Parts
200–210 goods can be processed only when this note is completed. If 390–410 no return delivery note is included with the product, GEMÜ 675–705 cannot process credits or repair work but will dispose of the goods at the operator's expense. -
Page 30: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)
20 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make GEMÜ... -
Page 31: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)
EN 593, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label. - Page 32 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 08.2022 | 88728457...