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Trane BAYAIR30CNVENT Installer's Manual page 2

Concentric vent kit for condensing furnaces and boilers

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INSTALLER'S GUIDE
3" DIA PVC INTAKE/
COMBUSTION AIR
3" DIA PVC
MAIN BODY PIPES
VENT/EXHAUST
LENGTHENED TO 60" MAXIMUM
WITH FIELD REPLACEMENT PIPING.
DO NOT EXTEND MAIN BODY PIPES
WITH PIPE COUPLINGS.
CONCENTRIC VENT KIT ASSEMBLED
INSTALLATION - ROOF TERMINATION (SEE FIG. 3)
1.­ Determine­best­location­for­termination­kit.
2.­ Cut­one­hole­(5­in.­diameter)­for­vent­kit.
NOTE: Ensure termination height is above the roof surface
or anticipated snow level (1 ft. in USA or 1 1/2 ft. in Canada)
as shown in Figure 4.
NOTE: If assembly is too short to meet the height require-
ment, the two pipes supplied in the kit may be replaced by
using same diameter, field supplied SDR-26 PVC (ASTM
D2241) pipe. Do not extend the 4" pipe (24" as shipped) to
more than 60 in. (See Figure 2).
DO NOT USE FIELD SUPPLIED COUPLINGS TO EXTEND
MAIN BODY PIPES (4" AND 2-1/2" PIPES). AIRFLOW RE-
STRICTION WILL OCCUR AND THE FURNACE OR BOILER
PRESSURE SWITCH MAY CAUSE INTERMITTENT OPERA-
TION.
3.­ Partially­assemble­the­vent­kit.­­Clean­the­pipe­ends­and­­
­
adjoining­sockets­with­PVC­primer­(ASTM­F-656)­and­­ ­
­
cement­using­PVC­cement­(ASTM­D-256).­
­
a.­Cement­the­Wye­concentric­fitting­to­larger­diameter­kit­­­
­
­ pipe.­(See­Figure­1)
­
b.­Cement­the­rain­cap­to­smaller­diameter­kit­pipe.­(See­­
­
­ Figure­1)
NOTE: Instead of cementing the smaller pipe to the rain cap,
RTV silicon sealant may be used to permit future field disas-
sembly for cleaning
4.­­Install­Wye­fitting­and­pipe­assembly­from­the­inside­through­
structure's­hole.­Install­field­supplied­roof­boot/­flashing.
NOTE: Do not allow insulation or other materials to accumu-
late inside pipe assembly when installing through hole.
5.­­Secure­assembly­to­roof­structure­as­shown­in­Figure­4­using­
field­supplied­metal­strapping­or­equivalent­support­material.
Page 2
4.5" DIA
21.125" (typ)
35.2" (typ.)
MAY BE
CAUTION
REMOVE RIBS
FROM CAP
MAINTAIN 12 IN.
MINIMUM CLEARANCE
ABOVE HIGHEST
ANTICIPATED SNOW
LEVEL. MAXIMUM OF
24 IN. ABOVE ROOF.
CONCENTRIC VENT
ROOF TOP APPLICATION
6.­ Remove­ ribs­ from­ rain­ cap.­ ­ Install­ the­ rain­ cap­ and­ the­
small­ diameter­ pipe­ assembly­ in­ the­ Wye­ fitting­ and­ pipe­
assembly.­Ensure­that­the­small­diameter­pipe­is­cemented­
and­bottomed­into­the­Wye­fitting.
WARNING
s s
FAILURE TO REMOVE RIBS FROM RAIN CAP FOR VERTI-
CAL VENT KIT INSTALLATIONS MAY CAUSE ICE OR SNOW
TO FORM ON THE RAIN CAP, LEADING TO AN INOPERABLE
FURNACE. FAILURE TO FOLLOW THIS WARNING COULD
RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
NOTE: Kit supplied stainless steel screw will be used to se-
cure the rain cap to the pipe.
WARNING
s s
DRILL A PILOT HOLE IN THE VENT PIPE FOR THE SCREW
SIZE BEING USED. FAILURE TO DRILL ADEQUATE HOLES
MAY CAUSE CRACKING OF THE PVC COMPONENTS, AL-
LOWING FLUE GASES TO BE RECIRCULATED. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
7.­­Cement­the­furnace­or­boiler­combustion­air­and­vent­pipes­
to­the­concentric­vent­termination­assembly.­­See­Figure­4­
for­proper­pipe­attachment.
8.­­­CHECKOUT:­Operate­the­furnace­or­boiler­to­make­sure­ALL­
pipe­joints­are­fastened­and­sealed­to­prevent­the­escape­of­
combustion­products­into­the­building.
NOTE: Two or more installations require a minimum separa-
tion distance of approximately one inch between vent kits.
WARNING
s s
DO NOT OPERATE THE FURNACE OR BOILER WITHOUT
THE RAIN CAP IN PLACE AS RECIRCULATION OF COM-
BUSTION PRODUCTS MAY OCCUR. WATER MAY ALSO
COLLECT INSIDE THE LARGER COMBUSTION AIR PIPE
AND FLOW TO THE BURNER ENCLOSURE. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN PRODUCT
DAMAGE OR IMPROPER OPERATION, PERSONAL INJURY
OR DEATH
VENT
COMBUSTION
AIR
18-CH83D1-1A-EN

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