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Sony TRINITRON KV-2199XDK Service Manual

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SERVICE MANUAL
MODEL
KV-2199XDK
Get user manuals:
See SafeManuals.com
COMMANDER DEST. CHASSIS NO.
RM-952
ME
SCC-U30J-A
BG-3S
MODEL
COMMANDER DEST. CHASSIS NO.
TRINITRON
CHASSIS
COLOR TV
®

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  • Page 1 SERVICE MANUAL BG-3S CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-2199XDK RM-952 SCC-U30J-A TRINITRON COLOR TV ® Get user manuals: See SafeManuals.com...
  • Page 2 CARBON PAINTED ON THE CRT, AFTER REMOVING THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE ANODE. THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...

  • Page 3: Table Of Contents

    KV-2199XDK RM-952 TABLE OF CONTENTS Section Title Page Section Title Page SELF DIAGNOSIS FUNCTION 5. DIAGRAMS ........ 4 5-1. Block Diagram ............35 1. GENERAL ................ 8 5-2. Frame Schematic Diagram ........38 Circuit Boards Location .......... 40 2. DISASSEMBLY 5-4.
  • Page 4 KV-2199XDK RM-952 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 5 KV-2199XDK RM-952 DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT 2 times 5 times Lamp ON 0.3 sec. Lamp OFF 3 sec. Lamp OFF 0.3 sec. STANDBY/SLEEP lamp Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times Vertical deflection stopped White balance failure 5 times * One flash count is not used for self-diagnostic.
  • Page 6 KV-2199XDK RM-952 SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: [Screen display] / channel [5] / Sound volume [-] / Power ON ˘...
  • Page 7 KV-2199XDK RM-952 SELF-DIAGNOSTIC CIRCUIT IC301 IC001 IC003 Y/CHROMA JUNGLE SYSTEM MEMORY FROM IK-IN IO-8DAT B-DAT FROM O-LED [+B] Q604 C PROTECT IO-SDAT [V] Q509/507 [+B overcurrent ªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
  • Page 8 SECTION 1 The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of GENERAL the Operating Instruction Manual remain as in the manual. Using Your New TV WARNING • Dangerously high voltages are present inside the TV. Getting Started •...
  • Page 9 Notes Connecting optional components • If you connect a stereo VCR, connect the yellow plug to (the yellow jack) and the white plug to (the black jack). • If you connect a VCR to the ˘ (antenna) terminal, preset the signal You can connect optional video components, such as a VCR, multi disc player, output from the VCR to the program number 0 on the TV.
  • Page 10 Presetting Securing the TV channels To prevent the TV from falling, secure the TV using one of the following methods: You can preset up to 100 TV channels in numerical sequence from program With the supplied screws, attach the band to the TV stand and to the rear of Number buttons number 1 using the remote and the the TV using the provided hole.
  • Page 11 Presetting channels (continued) Presetting channels manually To change the color system setting Press SELECT until SELECT If the color is abnormal when receiving programs through the “MANUAL PROGRAM” ˘ (antenna) terminal or the … (video input) jack appears. MANUAL PROGRAM (1) Press SELECT until “COL SYS”...
  • Page 12 Watching the TV Watching the TV (continued) ¤ Additional tasks This section explains functions used … while watching the TV. Most operations Do this can be done using the remote. Turn off temporarily Press u. The u indicator on the TV lights up red. Number buttons Turn off completely Press U on the TV.
  • Page 13 Advanced Operations Customizing the Setting the Wake Up timer SOUND Á PROGR MODE picture and sound SOUND MODE Press until the WAKE UP TIMER:10M desired period of time After 10 minutes SELECT appears. You can customize the picture and + or – sound by selecting the picture and PIC MODE sound modes or by adjusting its...
  • Page 14 Viewing your Adjusting the picture and sound settings favorite channels Number buttons Press SELECT until the SELECT desired setting appears. You can display six of your favorite ÷ JUMP channels for quick and easy selection. PICTURE SOUND Á PROGR MODE You can change the favorite channel PROGR +/–...

  • Page 15: Self Diagnosis Function

    LOCK” appears on the screen. Press U (main power) to turn off your TV. CHILD LOCK: OFF Inform your nearest Sony service center about the number of times the Press + or – to select u indicator flashes. “ON”. Be sure to note the model name and serial number located on the rear of your TV.
  • Page 16 If you find any problem while viewing your TV, please check the following guide. If Symptom Solutions Possible cause any problem persists, contact your Sony dealer . • Press ¸ + to increase the volume level. • The volume level is too low. Good picture...
  • Page 17 (page 10) external sources, e.g., TV screen heavy machineries, nearby broadcast station. • Contact your nearest Sony service • Your TV may need service. The u indicator on your center. (page 18) TV flashes red a number of times between 3-second intervals.
  • Page 18 Remote Control !¶ !¡ ÷ ÷ JUMP JUMP !§ SOUND Á PROGR SOUND Á PROGR MODE MODE !™ !£ !¢ FAVORITE FAVORITE !∞ 1 u (power) button (11) !§ SOUND MODE button (14) 2 ; (TV) button (12) !¶ Teletext operation buttons 3 Number buttons (11) (not used for KV-2199XDK) 4 JUMP button (12)

  • Page 19: Disassembly

    SECTION 2 DISASSEMBLY 2-1. REAR COVER REMOVAL 2-3. F BRACKET REMOVAL 2 Rear cover 2 F board 3 One screw (+BVTP 3 × 12) 1 Three connectors Lever 1 two screw (+BVTP 4 × 16) 1 ten screws (+BVTP 4 × 16) 2-4.

  • Page 20: Replacement Of Parts

    2-5. REPLACEMENT OF PARTS For replacement of the Multi Button, cut the welded portions from them, exchange with the new parts, and fix them with screws (+BVTP 3 x 12). 2-6. TERMINAL BRACKET REMOVAL 2-5-1. REPLACEMENT OF MULTI BUTTON Terminal board bracket Multi button screw (+BVTP 3 x 12) Two screws...

  • Page 21: Picture Tube Removal

    • REMOVAL OF ANODE-CAP 2-8. PICTURE TUBE REMOVAL NOTE : After removing the anode, short circuit the anode of the picture tube and 3 F board the anode cap to the metal chassis, CRT shield or carbon paint on the CRT.

  • Page 22: Set-Up Adjustments

    KV-2199XDK SECTION 3 RM-952 SET-UP ADJUSTMENTS • The following adjustments should be made when a complete Perform the adjustments in the following order : realignment is required or a new picture tube is installed. 1. Beam Landing • These adjustments should be performed with rated power 2.

  • Page 23: Convergence

    KV-2199XDK RM-952 3-2. CONVERGENCE Preparation : • Before starting this adjustment, adjust the focus, horizontal size V. STAT and vertical size. • Minimize the brightness setting. • Provide dot pattern. (1) Horizontal and Vertical Static Convergence Center dot H. STAT VR H.
  • Page 24 KV-2199XDK RM-952 Y separation axis correction magnet adjustment. Blue Neck assy Neck assy 1. Receive the cross-hatch signal and adjust [PICTURE] to [MIN] and [BRIGHTNESS] to [STANDARD] . 2. Adjust the Y separation axis correction magnet on the neck assembly so that the horizontal lines at the top and bottom of Blue the screen are straight.

  • Page 25: Focus Adjustment

    KV-2199XDK RM-952 (3) Screen-corner Convergence 3-4. G2 (SCREEN) AND WHITE BALANCE ADJUSTMENTS 1. G2 (SCREEN) ADJUSTMENT 1) Set the PICTURE to normal. 2) Put to VIDEO input mode without signals. a-d : screen-corner 3) Connect R, G and B of the C3 board cathode to the oscillo- misconvergence scope.

  • Page 26: Diagrams

    KV-2199XDK KV-2199XDK KV-2199XDK SECTION 5 RM-952 RM-952 RM-952 DIAGRAM 5-1. BLOCK DIAGRAM MAIN. TUVIF TV V in AUDIO TU101 TV L in BTF-LG433(I) PROSESSOR <slave: C0H> TV R in IC203 TDA7429S <slave: 80H> SP ASSY AUDIO OUT IC201 TA8223K CRT SOCKET R out R out RED OUT...

  • Page 27: Frame Schematic Diagram

    KV-2199XDK KV-2199XDK KV-2199XDK RM-952 RM-952 RM-952 5-2. FRAME SCHEMATIC DIAGRAM 5-3. CIRCUIT BOARDS LOCATION CN5901 CN704 CN701 200V VM MUTE PICTURE CN703 TUBE (RGB OUT) VELOCITY MODULATION NECK ASSY DY ASSY (POWER SUPPLY, HV, MICON, Y/C JUNGLE) (CISPR) – 38 – –...

  • Page 28: Schematic Diagrams And Printed Wiring Boards

    KV-2199XDK RM-952 5-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note: • All capacitors are in µF unless otherwise noted. • All electrolytic capacitors are rated at 50V unless otherwise noted. • All resistors are in ohms. kΩ = 1000Ω, MΩ = 1000kΩ •...
  • Page 29 KV-2199XDK RM-952 A BOARD WAVEFORMS SECAM 4.5Vp-p (V) 3.8Vp-p (V) 3.7Vp-p (V) 1.1Vp-p (H) 1.3Vp-p (H) NTSC 3.58 NTSC 4.43 PAL/NTSC 3.58 SECAM/NTSC 4.43 PAL : 0.9Vp-p (V) 1.2Vp-p (H) 0.8Vp-p (H) NTSC 3.58 : 0.6Vp-p (V) 1.0Vp-p (V) 0.8Vp-p (H) SECAM NTSC 3.58 NTSC 4.43...

  • Page 30: Schematic Diagram Of A (1/2) Board

    (1) Schematic Diagram of A board TO B3 BOARD TO B3 BOARD TO B3 BOARD TO H3 BOARD CN6206 CN1407 TO B3 BOARD CN1405 CN1406 CN3603 TU101 TO B3 BOARD TO B3 BOARD BTF-LG433 CN6200 CN1404 JW080 C217 PH L R327 C101 C214...

  • Page 31: Schematic Diagram Of A 2/2 Board

    (2) Schematic Diagram of A board TO C3 BOARD C644 C656 R500 0.0022 C645 R603 CN1801 R602 0.01 470k :FPRD 250V 135V 135V 135V R501 R502 NS ROT L517 135V C500 L516 135V T504 C514 C528 C543 R589 .BLK0426 0.047 2W :RS 470p C538...
  • Page 32 KV-2199XDK KV-2199XDK KV-2199XDK RM-952 RM-952 RM-952 A BOARD [POWER SUPPLY, HV, MICON, Y/C JUNGLE] D004 D614 D005 D615 IC001 B-10 D006 D616 PRINTED WIRING BOARD IC002 D203 C-11 D617 IC003 D300 D618 IC100 – A Board – D301 D620 IC201 B-11 D302 D621...
  • Page 33 (3) Schematic Diagrams of C and VM boards CN702 :TAB (RGB OUT) L701 :EL0607 200V C704 0.022 C701 R703 400V 100k 0.0047 FOCUS 1/2W CN5901 CN701 :S-MICRO G1-1 J701 :MINI R705 SOCKET 200V TO A BOARD TO A BOARD RV702 CN505 CN306 H.STAT...
  • Page 34 KV-2199XDK KV-2199XDK RM-952 RM-952 (4) Schematic Diagram of F board [CISPR] PRINTED WIRING BOARD – F Board – (CISPR) F4601 CN4601 T3.15A FUSE R4601 250V VDR461 ERZV14D621 T4601 T4602 1/2W T.L.F AC IN AC OUT AC IN AC OUT CN4602 CN4603 :TAB TO A BOARD...
  • Page 35 KV-2199XDK KV-2199XDK RM-952 RM-952 [VELOCITY MODULATION] [RGB OUT] PRINTED WIRING BOARDS – C Board – – VM Board – BOARD WAVEFORMS SECAM 25Vp-p (H) 89Vp-p (H) 90Vp-p (H) NTSC 3.58 NTSC 4.43 PAL/SECAM : 95Vp-p (H) 80Vp-p (H) 93Vp-p (H) NTSC : 86Vp-p (H) 75Vp-p (H) –...

  • Page 36: Semiconductors

    KV-2199XDK KV-2199XDK RM-952 RM-952 5-5. SEMICONDUCTORS DIODE TRANSISTOR AK04V0 ON3171-R EG010CV0 UN2111 2SC2611 CXA2139S (48PIN) TDA8172 AU-01Z-V1 UN2211 CXP86461-622S (64PIN) LETTER SIDE EL1Z UN2213 M24C08-BN6 (8PIN) CATHODE GP08D UN2216 TDA7429S (42PIN) RD33EB3T 2SA1162-G RGP02-17EL-6433 2SC2712-YG 2SD2114K CATHODE ANODE TOP VIEW 2SD774-34 STR-F6654 Dual In-line Package...

  • Page 37: Exploded View

    KV-2199XDK KV-2199XDK SECTION 6 RM-952 RM-952 EXPLODED VIEW NOTE: • • Items with no part number and no des- Items marked " * " are not stocked since The components identified by cription are not stocked because they they are seldom required for routine shading and mark ! are critical are seldom required for routine service.

  • Page 38: Electrical Parts List

    KV-2199XDK RM-952 The components identified by shading SECTION 7 and mark ! are critical for safety. Replace only with part number specified. ELECTRICAL PARTS LIST REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK NOTE: • Items marked " ∗ " are not stocked since they •...
  • Page 39 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C243 1-216-295-91 SHORT C513 1-163-263-11 CERAMIC CHIP 330PF C244 1-164-700-11 CERAMIC CHIP...
  • Page 40 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C614 1-126-964-11 ELECT 10MF CN604 * 1-573-963-11 PIN, CONNECTOR (PC BOARD) 3P C616 1-130-202-00 FILM...
  • Page 41 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK D611 8-719-075-73 DIODE 10ELS2N-TB5 IC603 8-759-701-59 IC NJM78M09FA D613 8-719-046-74 DIODE AU-01Z-V1...
  • Page 42 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK L505 1-412-525-31 INDUCTOR 10UH Q606 8-729-230-49 TRANSISTOR 2SC2712-YG L506 1-412-525-31 INDUCTOR...
  • Page 43 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R112 1-216-025-91 RES,CHIP 1/10W R340 1-216-025-91 RES,CHIP 1/10W R113 1-216-047-91 RES,CHIP...
  • Page 44 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R537 1-208-814-91 RES,CHIP 0.50% 1/10W R620 1-215-915-11 METAL OXIDE R540 1-216-065-91 RES,CHIP...
  • Page 45 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <SWITCH> C746 1-102-114-00 CERAMIC 470PF S502 1-572-707-11 SWITCH, LEVER S600 ! 1-571-433-21 SWITCH, PUSH (AC POWER) <CONNECTOR>...
  • Page 46 KV-2199XDK RM-952 The components identified by shading and mark ! are critical for safety. Replace only with part number specified. F VM REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R712 1-215-922-11 METAL OXIDE 6.8K <RESISTOR> R713 1-247-752-11 CARBON...
  • Page 47 CARBON 1/4W R5934 1-249-430-11 CARBON 1/4W R5935 1-249-429-11 CARBON 1/4W Sony Corporation English 99HS70177-1 SONY TV Industries (M) Sdn. Bhd. Printed in Malaysia  9-965-755-01 TV Business of General Area 1999. 7 – 72 – Get user manuals: See SafeManuals.com...

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