Greenheck PGD1000W00 Reference Manual
Greenheck PGD1000W00 Reference Manual

Greenheck PGD1000W00 Reference Manual

Microprocessor controller for make-up air

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®
Reference Guide for Microprocessor Controller
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
MUA v1.0
Version date 10/22
Program Features
The microprocessor controller offers control through
easy monitoring and adjustment of unit parameters by
way of a lighted graphical display and an integral push-
button keypad.
Pre-Programmed Operating Sequences
The controller has been pre-programmed to offer
multiple control sequences to provide tempered air.
Factory default settings allow for easy setup and
commissioning. The sequence parameters are fully
adjustable. Refer to the Sequence of Operation for
details.
BMS Communication
The user can remotely adjust setpoints, view unit status
points and alarms. The microprocessor controller is
capable of communicating over several protocols:
• BACnet® MSTP
• BACnet® IP
Reference Points List for a complete list of BMS points.
Built-In Occupancy Schedule
The controller has an internal programmable time clock,
allowing the user to set occupancy schedules for each
day of the week. The controller option also has morning
warm-up and cool down capability for improved
comfort at the time of occupancy.
Alarm Management
The microprocessor controller will monitor the unit's
status for alarm conditions. Upon detecting an alarm,
the controller will record the alarm description, time,
date, and input/output status points for user review.
Alarms are also communicated via BMS (if equipped).
®
Introduction
• Modbus RTU
• Modbus TCP
Microprocessor Controller for
Technical Support
Call 1-800-240-0870
Occupancy Modes
The microprocessor controller offers three modes of
determining occupancy: a digital input, occupancy
schedule or the BMS. If in the unoccupied mode, the
unit will either be shut down, continue normal operation
utilizing adjustable unoccupied setpoints, recirculate
with unoccupied setpoints or will cycle on to maintain
adjustable unoccupied space temperature and humidity
setpoints (space temperature and humidity sensor is
optional).
Remote Unit Access (if equipped)
The WebUI and Remote Display are two ways to gain
access to the unit controller allowing monitoring of the
unit and parameter adjustment without being at the
unit.
The WebUI can be accessed via a building network
and is included with every unit controller. The Remote
Display is an LCD to be panel mounted in a remote
location and is an option available for purchase.
WARNING
Electrical shock hazard. Can cause personal injury or
equipment damage. Service must be performed only
by personnel that are knowledgeable in the operation
of the equipment being controlled.
WARNING
Mechanical high static protection cutoffs must
be installed by others to protect the system and
equipment from over-pressurization when using
factory provided control sensors. The manufacturer
does not assume responsibility for this.
Microprocessor Controller for MUA
Document 485877
Make-up Air
1

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Summary of Contents for Greenheck PGD1000W00

  • Page 1 Document 485877 Microprocessor Controller for Make-up Air ® Reference Guide for Microprocessor Controller Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage.
  • Page 2: Table Of Contents

    Table of Contents Sequence of Operation ....3 Display Use ..... 7 Parameter Adjustment .
  • Page 3: Sequence Of Operation

    Sequence of Operation The microprocessor controller can be configured for • Dampers remain open and fans continue to run; until air handler, energy recovery, and dedicated outdoor air – The supply air temperature falls below the soft systems. Each application utilizes similar technologies shutdown enable setpoint minus 5.0°F;...
  • Page 4 Sequence of Operation • Morning Warm-Up/Cool Down: At the request to setpoint with a valid return temperature reading. The occupy the space, the unit will run using the warm-up return temperature setpoint can be adjusted locally at or cool down sequence until the occupied setpoint the microprocessor or the BMS.
  • Page 5 Sequence of Operation • Mechanical Cooling: Microprocessor controller • CO Control: The supply fan modulates to maintain enables stages of cooling to maintain the supply air setpoint based on a sensor located in the space setpoint. When a modulating compressor is installed, or return duct.
  • Page 6 Sequence of Operation Cycle: The supply fan and heating will cycle on • Space Static Pressure: The OA/RA dampers will when space temperature falls below the room modulate based upon the signal from a building static temperature setpoint minus differential. The supply pressure sensor.
  • Page 7: Display Use

    Display Use The microprocessor controller is located in the unit control center. The face of the controller has six buttons, allowing the user to view unit conditions and alter parameters. The microprocessor controller is pre-programmed with easy to use menus. A remote display is also available. Keypad Description Button Description...
  • Page 8: Main Menu

    Main Menu Navigation Unit Enable Main Status Ctrl Variables Alarm Menu Temp Control Unit Status Alarm History Input Output Status Heat & Vent Active Alarms Note: Refrigeration Compressor Control Reset History Additional status screens are displayed depending Evap Cooling Clear History on unit configuration.
  • Page 9: Unit Status Overview

    Unit Status Overview The microprocessor controller will revert to a default main menu loop. This loop includes several screens to view the operating conditions of the unit. Scroll through the menu screens by using the buttons. he iniTial menu screen displays The job name uniT Tag uniT sTaTus ouTside...
  • Page 10 Unit Status Overview xhausT TaTus This screen displays the fan enable command, and fan proving status. irFlow TaTus This screen displays the current status of airflow volumes if the unit is provided with airflow monitoring. The outside airflow is an optional monitoring sensor that will appear when installed.
  • Page 11 Unit Status Overview ompressor equesT The compressor request screen will be active if the unit is equipped with DX cooling. This screen displays overall status of individual compressor operation being sent from the unit controller. Example: Circuit A compressor enable (On) with modulating value of 26%.
  • Page 12: Unit Enable

    Menu The controller is equipped with several menus to help guide users with altering program parameters. The following menus can be accessed by pressing the button. To enter the desired menu, press the button. The Unit Enable menu allows the user to enable and disable the unit through the Unit Enable controller.
  • Page 13 Menu emperaTure eTpoinT This screen only appears if supply temp control, space reset, or return air reset, is selected as the reset control mode. Setpoint Selections: Local – The space setpoint will be constant; set from screen (e.g. 72°F). BMS – The BMS can directly control the space temperature setpoint (requires BMS communication option).
  • Page 14 Menu TarTup isplay This screen displays the delay time after the fans have started and tempering begins. ooling ockouT This screen displays the cooling lockout temperature. Cooling will be disabled when outside air is below the cooling lockout temperature (80ºF). Note: Evaporative cooling will be enabled and run continuously when outside air temperature rises above this setting and will be disabled when outside air temperature is below this setting.
  • Page 15: Heat & Vent

    Menu Control Variables The Heat & Vent Mode menu is only available when the unit is configured for the heating and ventilating sequence and allows adjustments of the heat and vent mode Heat & Vent changeover settings, and allows configuration of the summer and winter modes. Verride The heat and vent mode menus will be active when the unit is configured for the heating and ventilating sequence.
  • Page 16: Damper Control

    Menu Control Variables The Damper Control menu’s allows the user to adjust damper control setpoints. Damper Control amper elay This screen allows adjustment for delay time between damper opening and fan operation. This timer allows the damper to open before the fan start sequence begins.
  • Page 17: Supply Fan Control

    Menu Control Variables The Supply Fan Control menu allows the user to adjust supply control setpoints. Fan Control Supply Fan Control upply elay The supply fan delay will begin once the damper sequence is complete. This delay can be used to offset starting times between the supply fan and exhaust fan. upply peed This screen displays min and max supply fan speed percentages.
  • Page 18: Exhaust Fan Control

    Menu Control Variables The Exhaust Fan Control menu allows the user to adjust exhaust control setpoints. Fan Control Exhaust Fan Control elay and nable This screen displays the exhaust fan delay and enable based on OA damper position. The exhaust fan delay will begin once the damper sequence is complete. This delay can be used to offset starting times between the supply fan and exhaust fan.
  • Page 19: Advanced

    Menu Verride Informs the user that the unit is overridden to occupied from an external source. When DI Ovr Act, is displayed, the digital input for occupancy is being used as an override and is active. When TOV Active is displayed, the timed override feature has been activated at the space thermostat.
  • Page 20 Menu Verride ompressors This screen only appears if the unit is equipped with DX cooling. When manual override is set to enable, use the arrow buttons to turn individual compressor requests on or off. Verride odulaTing ompressor ignal When manual override is set to enable, use the arrow buttons to change the modulating compressor speed.
  • Page 21: Advanced Setpoints

    Menu Verride lecTric When This screen only appears if the unit is equipped with electric post heat. Electric heater percentage is directly proportional to the 0 – 10 VDC output signal. Verride eaTing When the heating control is in the manual mode, use the arrow buttons to vary the heating output.
  • Page 22 Menu msTp p arameTers This screen only appears if the selected BMS protocol is set to BACnet MSTP. Factory settings are shown in the screen to the left. To change BACnet MSTP parameters: 1. Go to Network Settings menu and view BACnet MSTP Config screen. 2.
  • Page 23: Backup/Restore

    Menu Control Variables The Backup/Restore Menus allows the user to create a backup file of setpoints and configuration variables on a USB drive or in the controller’s internal memory. Advanced Backup/Restore usb d onnecTing riVes The controller has a built-in Micro USB port for connecting to USB drives. The USB drives can be used for backing up all settings and reported conditions such as alarm history and current values.
  • Page 24: I/O Configuration Menu

    Menu From internal memory 1. Go to the Main Menu/Unit Enable screen. Press the Enter and Up or Down arrow buttons to disable the unit. 2. Go to the Main Menu/Ctrl Variables/Advanced/Login screen. Press the Enter and Up or Down arrow buttons to enter the service password, which is 1000. 3.
  • Page 25 Menu eseT cTiVe larms This screen allows the user to clear active alarms. larm VenT isTory This screen allows the user view recent alarms. To view all saved alarms, press the “down” button to enter the data logger. lear larm This screen allows the user to clear all alarms in alarm log history.
  • Page 26: Appendix A: Remote Display

    A remote display is not available when the unit has BACnetMSTP or Modbus RTU. Specifications Carel Model PGD1000W00 Power supplied from unit controller Power Supply through RJ25 cable...
  • Page 27: B: I/O Expansion Board Quick Start

    Appendix B: I/O Expansion Board (c.pCOe) Quick Start The expansion board is an I/O module than can be used to monitor additional statuses or provide commands from large board controller. It allows the user to view and control: • 6 Universal Inputs (Digital Input*, 24 VAC NTC, 0/1VDC, 0/10VDC, 0/20mA, Power...
  • Page 28: C: Space Thermostat Quick Start

    Appendix C: Space Thermostat Quick Start The space thermostat gives users the ability to view the space temperature and relative humidity (optional) and control the active space setpoints from the adjustable display. The space thermostat also has the ability to send the unit into temporary occupied mode.
  • Page 29 Appendix C: Space Thermostat Quick Start Status LED Green indicates that the unit is operating properly. Red indicates that there is a problem with the unit. Terminal Description Power Supply Ground (common to the controller) Net B RS485 network connection (Data - ) Net A RS485 network connection (Data +) Power...
  • Page 30: Airflow Monitoring Quick Start

    Appendix D: GreenTrol ® Airflow Monitoring Quick Start The GreenTrol ® airflow monitoring station measures airflow using advanced thermal dispersion technology. An integral LCD display provides a local indication of airflow measurement and device configuration. The airflow monitor also features Modbus communication allowing the microprocessor to monitor the airflow as well.
  • Page 31: E: Points List

    Appendix E: Points List BACnet Modbus Read Text or Unit of M Variable Description Object Register Active Inactive Write Space_Temp_ Space Temperature AI-1 30002 °F Analog_Input Supply_Temp_ Supply Temperature AI-2 30004 °F Analog_Input Outside_Air_Temp_ Outside Air Temperature AI-3 30006 °F Analog_Input Space_Static_Pressure_ Space Static Pressure...
  • Page 32 Appendix E: Points List BACnet Modbus Read Text or Unit of M Variable Description Object Register Active Inactive Write Economizer_Temp_ Economizer Ambient AV-9 40018 °F Enable_Setpoint Temp Enable Setpoint Cooling Ambient Cooling_Lockout_Setpoint AV-13 40026 °F Lockout Setpoint Heating Ambient Heating_Lockout_Setpoint AV-14 40028 °F...
  • Page 33 Appendix E: Points List BACnet Modbus Read Text or Unit of M Variable Description Object Register Active Inactive Write See Unit Unit_Status_Mode Unit Status Word AV-41 30064 Status Table Supply_Temperature_ Active Supply Temperature AV-42 30066 °F Calculated_Setpoint Setpoint Cooling_1_Ramp_Capacity Cooling Ramp 1 Status Value AV-43 30068 Economizer_Ramp...
  • Page 34 Appendix E: Points List BACnet Modbus Read Text or Unit of M Variable Description Object Register Active Inactive Write BMS Commanded auxilary Aux_BMS_Digital_Output_1 BV-16 Active Inactive digital output BMS Commanded auxilary Aux_BMS_Digital_Output_2 BV-17 Active Inactive digital output Occupied Occupancy BV-18 10001 Occupied occupied...
  • Page 35 Appendix E: Points List Unit Status Word Table (IV-11) Device Alarm Word Table Device_Alarm_Word -Ext Unit_Status_Word Off/Standby Supply Fan Alarm Unoccupied Start Exhaust Fan Alarm Occupied Start Drain Pan Alarm Filter Alarm Opening Dampers Dampers Open Greentrol OAD AFMS Alarm Fan Start Delay Outside Air Temp Sensor Alarm Exhaust Fan On...
  • Page 36 Appendix E: Points List Heating Alarm Word Table Unit Status Mode Table Heating_Alarm_Word Off/Standby DG Flame Safeguard General Reference Unoccupied Start DG Flame Safeguard Manual Reset at FSG Occupied Start DG Pilot Flame Alarm Did Not Prove Opening Dampers DG Heating Safety Check Circuit Dampers Open DG Flame Safeguard Check Functionality Fan Start Delay...
  • Page 37 Appendix E: Points List Alarm Table - Latest Alarm (cont.) Alarm Table - Latest Alarm No Active Alarms IG Furnace 1 Combust Fan High Pressure Sw Supply Fan Run Status Not Proven IG Furnace 1 Ignition Controller Alarm Exhaust Fan Run Status Not Proven IG Furnace 1 Pressure Switch Fault Alarm Filters are Dirty Replace Filters IG Furnace 1 Combust Fan Proving Alarm...
  • Page 38: F: Factory Modbus Connections

    Appendix F: Factory ModBus Connections MODBUS CONNECTIONS UNIT CONTROLLER FIELD WIRING FACTORY WIRING Tx- Rx+ TERM BLACK NETB NETA NETB NETA COMPONENTS FIELD MOUNTED AND WIRED IN ROOM/SPACE SHIELDED CABLE SPACE THERMOSTAT 1 SPACE THERMOSTAT 2 SPACE THERMOSTAT 3 SPACE THERMOSTAT 4 (OPTIONAL) (OPTIONAL) (OPTIONAL)
  • Page 39 Microprocessor Controller for MUA ®...
  • Page 40: Our Commitment

    Our Commitment As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties. AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information.

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