Table of Contents
Advertisement
Quick Links
Instructions
Integrated Air
Air Control
Integrated
Integrated
Air
For
For use
For
use with
use
with
with PD2K
PD2K for
PD2K
for using
for
Not
Not
Not approved
approved
approved for
for use
for
use in in in explosive
use
Important
Important Safety
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual. Save
instructions.
instructions.
instructions.
See page 3 for model information.
Control
Control
using automatic
using
automatic spray
automatic
spray guns.
spray
explosive atmospheres
explosive
atmospheres or or or hazardous
atmospheres
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
guns. For
guns.
For professional
For
professional use
professional
hazardous locations.
hazardous
locations.
locations.
Save these
these
Save
these
3A3465A
use only.
use
only.
only.
EN
Advertisement
Table of Contents
Related Manuals for Graco 26A010
Summary of Contents for Graco 26A010
- Page 1 Instructions 3A3465A Integrated Air Air Control Control Integrated Integrated Control For use use with with with PD2K PD2K for PD2K for using using automatic using automatic automatic spray spray guns. spray guns. For guns. For professional professional use professional use only. only.
-
Page 2: Table Of Contents
Contents Contents Contents Models............... 3 Troubleshooting..........16 Related Manuals ..........3 Repair..............18 Cover Removal ..........18 Warnings ............4 Voltage to Pressure Repair......18 Introduction ............7 Fan Air Solenoid Repair ....... 19 Atomizing Air Solenoid Repair....... 19 Installation............7 Paint Trigger/Auxiliary Air Solenoid Mounting the Air Control Enclosure .... -
Page 3: Models
Part Part No. Part Series Series Series Maximum Maximum Maximum Air Air Working Working Pressure Working Pressure Pressure 26A010 100 psi (0.7 MPa, 7.0 bar) Related Related Related Manuals Manuals Manuals Manual No. Description Manual No. Description Manual Manual Description... -
Page 4: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 5 Warnings WARNING WARNING WARNING SKIN SKIN SKIN INJECTION INJECTION HAZARD INJECTION HAZARD HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may Get immediate immediate surgical surgical look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
- Page 6 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR FUMES FUMES FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using. •...
-
Page 7: Introduction
Installation The following figure, which includes the Integrated Air Control, is not an actual system design. Contact your Graco distributor for assistance in designing your system. Installing and servicing this equipment requires access to parts which may cause electrical shock or serious injury if work is not performed properly. -
Page 8: Mounting The Air Control Enclosure
Installation Mounting the the Air Air Control Control Enclosure Enclosure Mounting Mounting Control Enclosure 2. Attach one end of a 5/16 in. (8 mm) OD hose to the atomizing air outlet (J). Route other end to the atomizing air inlet on the gun. Refer to the 1. -
Page 9: Components
Components Components Components Components Air Control Control Enclosure Enclosure Control Enclosure Figure 1 Air Control Components Key: Key: Key: ID ID ID Component Component Component A A A Fluid Control Module (FCM) B B B Voltage to Pressure (V2P) Regulator (Atomizing Air) C C C Voltage to Pressure (V2P) Regulator (Fan Air) D D D... - Page 10 Components Fluid Control Control Module Module Fluid Fluid Control Module The Air Control uses a Fluid Control Module (FCM) to manage the inlet and outlet of air. Key: Key: Key: ID ID ID Description Description Description Port 1: Splitter cable to the shaping solenoids: 1.
- Page 11 Components Voltage to to to Pressure Pressure Regulator Regulator Voltage Voltage Pressure Regulator The atomizing air and fan air Voltage to Pressure (V2P) regulators (B & C, respectively) translate voltage from the Fluid Control Module (A) into air pressure to the atomizing and fan air solenoids (N & M, respectively). The atomizing air regulator (B) is shown below.
- Page 12 Components Paint Trigger Trigger / / / Auxiliary Auxiliary Solenoids Solenoids Paint Paint Trigger Auxiliary Solenoids The paint trigger (D) and auxiliary 1–3 (E, F, and G) each use the same type of solenoid valve (12). All are controlled by commands from the Fluid Control Module (A). The paint trigger solenoid (D) is shown below. Figure 3 Paint Trigger / Auxiliary Connections Key: Key:...
- Page 13 Components Atomizing / / / Fan Fan Air Air Solenoids Solenoids Atomizing Atomizing Solenoids Identical solenoids are used for both the Fan Air (M) and the Atomizing Air (N). Both are controlled by commands from the Fluid Control Module (A). The fan air solenoid (M) is shown below. Figure 4 Atomizing / Fan Air Solenoid Connections Key: Key:...
-
Page 14: Operation
Operation Operation Operation Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure The atomizing air solenoid is rated for an air flow of 1.5 Cv. The voltage-to-pressure regulator has a maximum flow rate of 50 scfm (1500 l/min). Follow the Pressure Pressure Relief Pressure Relief Procedure... -
Page 15: Maintenance
NOTE: NOTE: Upgrade tokens can be removed once the software has been successfully uploaded. If key tokens are used by your Graco Control Architecture based system, they must remain in the FCM for features or settings to be enabled. Key tokens are not present on all Graco Control Architecture based settings. -
Page 16: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting NOTE: In the table below, letters in parentheses NOTE: NOTE: refer to find numbers for individual parts (see refer to components with specific purposes (see Parts, page 22). Components, page 9 ) and numbers in parentheses Problem Problem Problem... - Page 17 Troubleshooting Fluid Control Control Module Module LED LED Diagnostic Diagnostic Information Information Fluid Fluid Control Module Diagnostic Information The following LED signals, diagnosis, and solutions apply to the Fluid Control Module. Module Status Status LED LED Signal Signal Diagnosis Diagnosis Diagnosis Solution Module...
-
Page 18: Repair
Repair Repair Repair Repair Voltage Voltage to to to Pressure Voltage Pressure Repair Pressure Repair Repair The following instructions apply to both the Atomizing Air (B) and Fan Air (C) V2P regulators. Verify which regulator you are repairing or replacing before NOTE: In the following procedures, letters in NOTE: NOTE:... -
Page 19: Fan Air Solenoid Repair
Repair Fan Air Air Solenoid Solenoid Repair Repair Solenoid Repair 5. Remove the control cable from the Fluid Control Module (A) at NA. 1. Remove the cover 6. Loosen the two screws (37) securing the solenoid (see Cover Removal, page 18 assembly (N) to the enclosure panel (15), and 2. -
Page 20: Fluid Control Module Repair
Repair Fluid Control Control Module Module Repair Repair Fluid Fluid Control Module Repair 8. Reconnect the grounding screw (33). 9. Orient the Fluid Control Module top (6) so that 1. Disconnect all of the cables leading to and from ports 5–7 are facing to the left, and secure the the Fluid Control Module cube. -
Page 21: Notes
Notes Notes Notes Notes 3A3465A... -
Page 22: Parts
Parts Parts Parts Parts 3A3465A... - Page 23 Parts Part Description Part Description Part Part Description Description Part Part Description Description — 17G386 Regulator, Tee, 3/8 in. tube electro/pneumatic, 3/8 in. push-lock — Fitting, elbow, swivel, M5 17D921 Bracket, regulator x 0.8 x 4 mm — 122030 Cable, GCA, M12–5P Fitting, elbow, swivel, 5/16 in.
-
Page 24: Dimensions
Dimensions Dimensions Dimensions Dimensions Mounting Layout Layout Mounting Mounting Layout 3A3465A... -
Page 25: Technical Data
Technical Data Technical Data Data Technical Technical Data Integrated Air Air Control Control U.S. Metric Metric Metric Integrated Integrated Control U.S. U.S. Maximum Air Inlet Pressure 100 psi 7 bar Inlet Hose 3/8 in. 9.5 mm Outlet Hoses Atomizing Air 5/16 in. - Page 26 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.