Carrier 40MUAA Installation Instructions Manual
Carrier 40MUAA Installation Instructions Manual

Carrier 40MUAA Installation Instructions Manual

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40MUAA
Residential Air Handler System
Sizes 18K to 60K
Fig. 1 -Air Handler
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBERS AND ACCESSORIES . . . . . . . . . . . . . . . . . . 2
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1 - Check Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 2 - Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 3 - Mount Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 4 - Installing Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 5 - Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 6 - Refrigerant Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 7 - Filter Drier (Heat Pump Drier ONLY) . . . . . . . . . . . . . . . . 14
Step 8 - Evacuate Coil and Tubing System . . . . . . . . . . . . . . . . . . . 15
Step 9 - Mount Electric Heater (Optional) . . . . . . . . . . . . . . . . . . . . 16
INDOOR UNIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WIRING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AUXILIARY CONTACTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TEST RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SYSTEM CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
24V CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 31
Scan to access French documentation:
Installation Instructions
A220687
PAGE
Specifications subject to change without notice.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions
which may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing and
work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult the local building
codes and the current editions of the National Electrical Code (NEC)
NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical
Code CSA C22.2 No. 60335-2-40. Recognize safety information.
This is the safety-alert symbol
unit and in instruction manuals, be of the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to identify
unsafe practices which may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or
death. Before installing or servicing the unit, always turn off all
power to the unit. There may be more than one disconnect switch.
Turn off accessory heater power if applicable. Lock out and tag the
switch with a suitable warning label.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet
metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing and gloves when handling parts.
. When you see this symbol on the

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Summary of Contents for Carrier 40MUAA

  • Page 1: Table Of Contents

    40MUAA Residential Air Handler System Sizes 18K to 60K Installation Instructions SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance.
  • Page 2: Model Numbers And Accessories

    40MUAA: Installation Instructions MODEL NUMBERS AND ACCESSORIES The system is shipped with the following accessories (see Table 2). Use ACCESSORIES all of the installation parts and accessories to install the system. Improper The Air Handler models are R-410A Fan Coils designed for...
  • Page 3 40MUAA: Installation Instructions Indoor Unit Parts A220693 Fig. 2 —Indoor Unit Representation Refrigerant Connecting Pipe Drain Hose Drain Hose A220692 Table 2 — Air Handler Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 4: Dimensions

    (1245mm) (534mm) (534mm) (490mm) (260mm) (585mm) 53in 21in 24.5in 22.88in 10.25in 23in (1346mm) (534mm) (622mm) (580mm) (260mm) (585mm) Fig. 3 —40MUAA Dimensions Unit: Inch/mm) Depth Thickness Width A220850 Width Depth Thickness Model (Btu/h) Inch Inch Inch 18-24K 406.4 25.4 30-48K 19-1/2 495.3...
  • Page 5: Installation Requirements

    40MUAA: Installation Instructions INSTALLATION REQUIREMENTS NOTE: DO NOT install the indoor or outdoor units in a location with special environmental conditions. For those applications, contact Review the following information before installing the unit: your Ductless representative. • Do not install the indoor units near a direct source of heat such as direct sunlight or a heating appliance.
  • Page 6: Installation

    40MUAA: Installation Instructions INSTALLATION Step 3 - Mount Positions Step 1 - Check Equipment The units can be installed in a vertical (down and up) and Horizontal (right and left) configuration. Unpack the unit and move to the final location. Remove the carton, taking care not to damage the unit.
  • Page 7 40MUAA: Installation Instructions Position of each temperature sensor of evaporator: Fig. 10 —18K-24K Units Fig. 7 —Upflow/Downflow Fig. 11 —30K-48K Units Fig. 8 —Horizontal Left Fig. 9 —Horizontal Right Fig. 12 —60K Unit NOTE: Vertical up and horizontal left installation does not need to change the direction of evaporator.
  • Page 8 40MUAA: Installation Instructions Reversing Instructions 3. Remove the evaporator cover plate. 1. Remove the filter door, then take the filter off. Fig. 15 —Remove Evaporator Cover Plate 4. Unplug temperature sensors T1, T2, T2A, T2B and electronic Fig. 13 —Remove the Filter expansion valve (EEV) from the control board.
  • Page 9 40MUAA: Installation Instructions 5. Remove T1, T2, T2A, T2B, EEV sensor wire ties. 7. Adjust the position of the mounting parts. Fig. 19 —Adjust Mounting Parts Position 8. Reinstall the evaporator and drain pan. Fig. 17 —Remove Sensor Wire Ties 6.
  • Page 10 40MUAA: Installation Instructions Use cable ties Cut the foam gasket. to fix the room temperature sensor as shown in the figure. Remove knockouts Fig. 22 —Assembled Evaporator 11. Reinstall evaporator cover plate. Hook the wire into the buckle and go down from the wire slot.
  • Page 11: Step 4 - Installing Ductwork

    40MUAA: Installation Instructions DUCTWORK ACOUSTICAL TREATMENT Metal duct systems that do not have a 90 degree elbow and 10ft (3m) of main duct to first branch takeoff may require internal acoustical insulation lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of the SMACNA construction standard on fibrous glass ducts.
  • Page 12: Step 6 - Refrigerant Piping

    40MUAA: Installation Instructions INDOOR DRAINPIPE INSTALLATION 1. Cover the drainpipe with insulation, as required, to prevent Wall condensation and leakage. These units operate with a positive pressure at the drain connection and a drain trap is required. The trap Outdoor Indoor needs to be installed as close to the unit as possible.
  • Page 13 40MUAA: Installation Instructions a. After removing the burrs from the cut pipe, seal the ends with PVC tape to prevent foreign materials from entering the pipe. CAUTION b. Sheath the pipe with insulating material. c. Place flare nuts on both ends of the pipe. Ensure they are facing the right direction.
  • Page 14: Step 7 - Filter Drier (Heat Pump Drier Only)

    40MUAA: Installation Instructions Step 7 - Filter Drier (Heat Pump Drier 11. While firmly gripping the nut, use a torque wrench to tighten the flare nut. See Table 5. ONLY) NOTE: Use both a backup wrench and a torque wrench when Refer to Fig.
  • Page 15: Step 8 - Evacuate Coil And Tubing System

    40MUAA: Installation Instructions Step 8 - Evacuate Coil and Tubing System Evacuation Evacuation of the system removes air or nitrogen (non-condensables) as well CAUTION as moisture. A proper vacuum will assure a tight, dry system before charging with refrigerant. The two methods used to evacuate a system are the deep vacuum method and the triple vacuum method.
  • Page 16: Step 9 - Mount Electric Heater (Optional)

    40MUAA: Installation Instructions Step 9 - Mount Electric Heater (Optional) Table 8 — Heater Kits Heater Kit Size (kW) Model Number Heater Kits This unit is not equipped with an electric heater package. A factory-approved, 40MUAAQ18XA3 field-installed, ETL listed heater package is available from your equipment 40MUAAQ24XA3 supplier.
  • Page 17 40MUAA: Installation Instructions ELECTRIC AUXILIARY HEAT MODULE 2. Remove the terminal block and power cord. INSTALLATION AND WIRING 3. Loosen the screws. 4. Remove the electric auxiliary heating cover. 1. Remove the upper cover and use professional tools to remove the upper cover knock-outs.
  • Page 18: Indoor Unit Wiring

    40MUAA: Installation Instructions 6. Tighten the screws. Electrical disconnect Electrical heater unit power wires Electrical heater unit Fig. 46 —Electrical Disconnect IMPORTANT: INDOOR UNIT WIRING Before proceeding with electrical connections, make certain that the A220795 supply voltage, frequency, phase, and ampacity are as specified on the Fig.
  • Page 19: Wiring Requirements

    40MUAA: Installation Instructions 1. Prepare the cable for connection. 6. Clamp down the cable with the cable clamp. The cable must not be Using wire strippers, strip the insulation from both ends of the loose or put strain on the fork terminals.
  • Page 20: Electrical Data

    40MUAA: Installation Instructions ELECTRICAL DATA Table 11 — Electrical Data INDOOR FAN UNIT SIZE V-PH-HZ MAX FUSE CB AMP System Power W-Out Factor (%) When powered independently 208-230/1/60 CONNECTION DIAGRAMS Scenario 1 - Non-Polarity RS485 Communication + 24V Thermostat This is the preferred method when using a 24V thermostat and when the indoor unit communicates with the outdoor unit via RS485 protocol.
  • Page 21 40MUAA: Installation Instructions Scenario 3 - Full 24V Communication This is the preferred method when using a 24V thermostat and when the indoor unit communicates with the outdoor unit via RS485 protocol. Control Indoor Unit Display Board Board R C G Y1 Y2 B W W1W2 E DH L...
  • Page 22 40MUAA: Installation Instructions DIP SWITCH DEFINITIONS S4 Dip Switch Function Air Flow Adjustment A220843 Fig. 52 — DIP Switches Table 13 — Dip Switch Definitions Number Dial Code Function SW1-1 Control Function [Default] 24 V Communication RS485 S1-S2 Communication SW1-2...
  • Page 23 40MUAA: Installation Instructions This dip switch group mainly controls and selects the type of unit. It is This dip switch group mainly controls adjustments to temperature dead- suggested that adjustments are only made under the guidance of the bands. authorized technician.
  • Page 24 40MUAA: Installation Instructions Table 15 — High, Medium, Low Air Volume Parameters The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static...
  • Page 25: Auxiliary Contacts

    40MUAA: Installation Instructions AUXILIARY CONTACTS WATER LEVEL switch terminal port CN5 – SWITCH INPUT Main Board • To enable this switch, jumper J1 must be removed WORK terminal port CN23 – DRY CONTACT – OUTPUT • A field supplied float switch can be directly connected to CN5 •...
  • Page 26 40MUAA: Installation Instructions 24V Interface Board Control Logic Remote control (ON-OFF) terminal port CN2 and jumper Table 16 — Indoor Unit Connector JR1 – OUTPUT 12VDC: Connector Purpose • Remove the jumper JR1 to enable the ON-OFF function • When the remote switch is off (OPEN); the unit is OFF •...
  • Page 27: Test Run

    40MUAA: Installation Instructions TEST RUN SYSTEM CHECKS BEFORE THE TEST RUN 1. Conceal the tubing where possible. A test run must be performed after the entire system has been completely 2. Ensure the drain tube slopes downward along its entire length.
  • Page 28: Troubleshooting

    40MUAA: Installation Instructions TROUBLESHOOTING For ease of service, the systems are equipped with diagnostic code display LEDs on some outdoor units. The outdoor diagnostic display consists of two LEDs (red and green) on the outdoor unit board and is limited to a few errors. The indoor diagnostic display is a digital readout on the display panel. If possible, always check the diagnostic codes displayed on the indoor unit first before consulting a service technician.
  • Page 29: Electric Auxiliary Heating Wiring Diagrams

    40MUAA: Installation Instructions ELECTRIC AUXILIARY HEATING WIRING DIAGRAMS Table 18 — Specifications Specifications No. of Circuit Breakers No. of Relays No. of Power Cord Groups* No. of Power Cord Grounding Screws 10kW 15kW 20kW 25kW *Power cord “A” for main unit on all sizes A220797 Fig.
  • Page 30 40MUAA: Installation Instructions ELECTRIC AUXILIARY HEATING WIRING DIAGRAMS (CONT) A220798 Fig. 62 —Electric Auxiliary Heating Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 31: 24V Connection Diagrams

    40MUAA: Installation Instructions 24V CONNECTION DIAGRAMS W1/E Table 19 — Terminal Function 24V Power Connection Common Low Demand High Demand THERMOSTAT Heating Reversing Valve C Y1 Y2 B W D W1 W2 INDOOR UNIT OUTDOOR UNIT Heating Control Fig. 66 —Wiring for 3H and 2C Thermostat...
  • Page 32 40MUAA: Installation Instructions © 2022 Carrier. All rights reserved. Edition Date: 09/22 Catalog No: IM-40MUAA-01 Replaces: NEW Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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