Lincoln Electric EAGLE 10,000 PLUS Operator's Manual
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Lincoln Electric EAGLE 10,000 PLUS Operator's Manual

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Operator's Manual
EAGLE 10,000 PLUS
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10645
| Issue Date Apr - 22
© Lincoln Global, Inc. All Rights Reserved.
™
For use with machines having Code Numbers:
13414
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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  • Page 1 Operator’s Manual EAGLE 10,000 PLUS ™ For use with machines having Code Numbers: 13414 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri.
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current owing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 New small off road engines (SOREs) must be designed, built, and equipped to meet the EPA’s anti-smog standards. The Lincoln Electric Company must warrant the emission control system on your small off road engine for 2 years from the date of purchase to the ultimate purchaser, provided there has been no abuse, neglect, or improper maintenance of your small off road engine.
  • Page 7 EPA (exhaust) emissions standards and that your small off road engine will be free from HOW WILL A COVERED PART BE CORRECTED? If there is a defect in a part covered by this warranty, a Lincoln Electric Authorized Service Facility will correct the defect free of charge.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS INSTALLATION ...........................SECTION A TECHNICAL SPECIFICATIONS........................A-1 SAFETY PRECAUTIONS........................A-2 MACHINE GROUNDING........................A-2 SPARK ARRESTER...........................A-2 TOWING............................A-2 VEHICLE MOUNTING........................A-3 PRE-OPERATION ENGINE SERVICE......................A-3 FUEL, OIL, BATTERY CONNECTIONS....................A-3 WELDING CABLE CONNECTIONS.......................A-4 ANGLE OF OPERATION........................A-4 LIFTING, ADDITIONAL SAFETY PRECAUTIONS...................A-4 HIGH ALTITUDE OPERATION......................A-4 MUFFLER OUTLET PIPE ........................A-4 LOCATION AND VENTILATION......................A-5 STACKING............................A-5 CONNECTION OF TIG MODULE......................A-5...

  • Page 9: Installation

    EAGLE™ 10,000 PLUS INSTALLATION TECHNICAL SPECIFICATIONS - EAGLE 10,000 PLUS (K2343-4) INPUT - GASOLINE ENGINE Description Operating Capacities Make/Model Displacement Horsepower Starting Speed (RPM) cu. in. System (cu.cm.) 12VDC 2 Cylinder High Idle 3700 Battery 4 Cycle Electric Start Fuel:...

  • Page 10: Safety Precautions

    EAGLE™ 10,000 PLUS INSTALLATION SAFETY PRECAUTIONS Where this engine driven welder is connected to premises wiring Only qualified personnel should install, such as that in your home or shop, it’s frame must be connected use, or service this equipment. to the system earth ground. See further connection instructions in the section entitled “Standby Power Connections”, as well as the article on grounding in the latest National Electrical Code and WARNING...

  • Page 11: Vehicle Mounting

    EAGLE™ 10,000 PLUS INSTALLATION VEHICLE MOUNTING WARNING LUBRICATION SYSTEM CAPACITY (INCLUDING FILTER): GV750™ - 1.6 Quarts (1.5 Liters) Improperly mounted concentrated loads may cause The EAGLE™ 10,000 Plus is shipped with the engine crankcase unstable vehicle handling and tires or other components to fail.

  • Page 12: Angle Of Operation

    EAGLE™ 10,000 PLUS INSTALLATION CONNECTION OF K930-2 TIG MODULE TO THE EAGLE™ ANGLE OF OPERATION 10,000 PLUS. Internal combustion engines are designed to run in a level The TIG Module is an accessory that provides high frequency condition which is where the optimum performance is achieved. and shielding gas control for DC GTAW (TIG) welding.
  • Page 13 EAGLE™ 10,000 PLUS INSTALLATION 120/240 VOLT DUAL VOLTAGE RECEPTACLE The 120/240 volt receptacle can supply up to 38 amps of 240 volt power to a two wire circuit, up to 38 amps of 120 volts power from each side of a three wire circuit (up to 76 amps total).

  • Page 14: Electrical Device Used With The Eagle 10000 Plus

    DO NOT USE THESE DEVICES WITH A EAGLE™ 10,000 Plus The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to the EAGLE™ 10,000 Plus.
  • Page 15 EAGLE™ 10,000 PLUS INSTALLATION AUXILIARY POWER WHILE WELDING 1. Install a double pole, double throw switch between the power Simultaneous welding and power loads are permitted by company meter and the premises disconnect. following Table I. The permissible currents shown assume that Switch rating must be the same or greater than the current is being drawn from either the 120V or 240V supply (not customer’s premises disconnect and service overcurrent...
  • Page 16 EAGLE™ 10,000 PLUS INSTALLATION FIGURE A.1 CONNECTION OF EAGLE™ 10,000 PLUS TO PREMISES WIRING WARNING Connection of EAGLE™ 10,000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes.

  • Page 17: Operation

    EAGLE™ 10,000 PLUS OPERATION OPERATION 2) Auxiliary Power SAFETY PRECAUTIONS With the engine running at low idle and auxiliary power for lights Read and understand this entire section or tools are drawn (approximately 100-150 watts or greater) before operating your Eagle™ 10,000 Plus. from the receptacles, the engine will accelerate to high speed.

  • Page 18: Start In/Shutdown Instructions

    EAGLE™ 10,000 PLUS OPERATION EAGLE™ 10,000 PLUS APPROXIMATE FUEL CONSUMPTION GV750™ LITERS/HR CONDITION GAL/HR High Idle 0.83 3.13 Low Idle 0.47 1.79 210A @ 25V 1.52 5.77 9000 Watts 1.70 6.44 3) After running at high engine speed for 10-14 seconds, the STARTING/SHUTDOWN INSTRUCTIONS engine will go to low idle.

  • Page 19: Welding Process

    EAGLE™ 10,000 PLUS OPERATION The EAGLE™ 10,000 Plus can be used with a broad range of DC WELDING PROCESS stick electrodes. See “Welding Tips 1” included with the EAGLE™ For any electrodes the procedures should be kept within the 10,000 Plus for electrodes within the rating of this unit and rating of the machine.

  • Page 20: Summary Of Welding Process

    EAGLE™ 10,000 PLUS OPERATION SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK AUTO TOUCH electrode to work. Welding starts immediately and engine goes to high idle. TIG, TIG MODULE WITH HIGH COLD Press Amptrol,...

  • Page 21: Accessories

    EAGLE™ 10,000 PLUS ACCESSORIES ACCESSORIES Accessory Kit Includes 35 ft (Im) 2/0 AWG electrode cable, 30 ft. (Im) 2/0 AWG cooltong® 300 electrode holder. Cables are rated at 300 amps, OPTIONAL ACCESSORIES 100% duty cycle. SMALL TWO-WHEEL ROAD TRAILER WITH DUO-HITCH Order: K704 For heavy-duty road, off-road, plant and yard use.
  • Page 22 EAGLE™ 10,000 PLUS ACCESSORIES TIG Module Provides high frequency and shielding gas control. For AC and DC GTAW (TIG) welding applications Its compact case is designed for easy carrying, complete with a handle. High frequency bypass is built in. Requires K938-1 Contactor Kit, K936-4 Control Cable, and K814 Arc Start Switch.

  • Page 23: Maintenance

    EAGLE™ 10,000 PLUS MAINTENANCE MAINTENANCE SAFETY PRECAUTIONS CAUTION WARNING after checking or adding oil. If the cap is not tight, oil troubleshooting work. evidenced by white smoke coming from the exhaust. • Turn the engine off before working inside the machine or servicing the engine.

  • Page 24: Battery Maintenance

    EAGLE™ 10,000 PLUS MAINTENANCE CAUTION OIL FILTER CHANGE 1) Drain the engine oil. Do not attempt to polish slip rings while engine is running. BATTERY MAINTENANCE WARNING GASES FROM BATTERY can explode. battery. 7) Stop the engine, and check the oil level. If necessary, add To prevent EXPLOSION when: oil to the upper limit mark on the dipstick.
  • Page 25 EAGLE™ 10,000 PLUS MAINTENANCE Engine Maintenance Parts Purchase K5380-1. Kit includes: • Oil Filter • 2 quarts 10W30 oil • Air Fliter • Fuel Filter • Spark plugs (2)
  • Page 26 EAGLE™ 10,000 PLUS MAINTENANCE OPERATING CHECKLIST GV750™ GASOLINE ENGINE A. Operating location The engine must only be operated OUTDOORS and placed in a WARNING well ventilated area. Wind / air current conditions must be taken into consideration. Read this section of the manual carefully before operation. This section includes important guidance to ensure safe Place the engine on a level surface before any operation.
  • Page 27 EAGLE™ 10,000 PLUS MAINTENANCE C. Checking the engine oil D. Checking the engine fuel (1) Place the engine on a level surface with the engine stopped. (2) Remove the dipstick and wipe clean. fuel tank if necessary. (3) Insert the dipstick in the dipstick slot. CAUTION Pressure can build up in the fuel tank.
  • Page 28 EAGLE™ 10,000 PLUS MAINTENANCE CAUTION SETTING THE ENGINE SPEED The engine speed has been set at the factory. DO NOT attempt to To minimize gum deposits in the fuel system and ensure easy starting, DO NOT use gasoline left over from the adjust the engine speed with unauthorized means.
  • Page 29 EAGLE™ 10,000 PLUS MAINTENANCE A. Maintenance schedule Follow the service intervals indicated in the chart below. Service your engine more frequently when operating in. adverse conditions. Contact your local service dealer for your engine or engine maintenance needs. Note 1: Before each season and after then (whichever comes rst). Note 2: Service more frequently under severe, dusty, dirty conditions.
  • Page 30 EAGLE™ 10,000 PLUS MAINTENANCE A. General maintenance B. Changing the oil ENGINE OIL: SAE 10W-30 is recommended for general, all- temperature use. Other viscosities shown in the chart may CAUTION be used when the average temperature in your area is within the indicated range.
  • Page 31 EAGLE™ 10,000 PLUS MAINTENANCE 4) Add oil to the engine and con rm the dipstick is in place. CAUTION 5) Start the engine and check for oil leaks. Operating engine with loose or damaged air cleaner components could cause engine wear and failure, and void your warranty.
  • Page 32 EAGLE™ 10,000 PLUS MAINTENANCE WARNING WARNING Only use recommended spark plug or equivalent. DO NOT use spark plugs that have improper heat range. engine and void the warranty. The spark plug must be tightened. If it is loosened, the combustion chamber will not be sealed tightly when the engine runs, the leaks will reduce the power of the engine, 2) Rotate the valve clearance, adjusting nut to a predetermined and may not allow the engine to start.
  • Page 33 EAGLE™ 10,000 PLUS MAINTENANCE ENGINE TROUBLESHOOTING CHART Symptom Ground the and verify a spark jumps across the gap. D-11...

  • Page 34: Storage

    EAGLE™ 10,000 PLUS MAINTENANCE STORAGE AND TRANSPORTATION A. Storage DO NOT mix oil with gasoline. The engine should be started at least once every 2 weeks and allowed to run for at least 20 minutes. Follow the instructions below for longer term storage if the engine were out of service for 2 months or more.
  • Page 35 EAGLE™ 10,000 PLUS MAINTENANCE Engine Specifications Table Category Item GV750™ Valve Overhead valve arrangement Number of cylinders Cylinder 3.228” / 82 mm diameter Piston 2.795” / 71 mm Total 48.8inᶟ / 750 cc displacement Compression ratio 8.8:1 Rated hp/ 22/16/3600 power(kW) Main Engine...

  • Page 36: Troubleshooting

    TROUBLESHOOTING How to Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 37 EAGLE™ 10,000 PLUS TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION AUXILIARY OUTPUT No welder output power or 1. Open in miscellaneous leads. Auxiliary Power. 2. Open lead in ashing or eld circuit. 3.
  • Page 38 EAGLE™ 10,000 PLUS TROUBLESHOOTING PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when 1. No voltage signal from the current sensor. using auxiliary power. 2. Auxiliary power load less than 100 to 150 watts. 3.
  • Page 39 EAGLE™ 10,000 PLUS WIRING DIAGRAM...
  • Page 40 EAGLE™ 10,000 PLUS WIRING DIAGRAM...
  • Page 42 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 43 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 44 Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying...

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