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Troy-Bilt Wide-Cut E753B Operator's Manual
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Troy-Bilt Wide-Cut E753B Operator's Manual

33" combination mower
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Operator's Manual
TM
Wide-Cut
33"
Combination Mower
Models 753B
E753B
IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-cov-
ered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a
spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTED IN USA
FORM NO. 770-10602C
(03/2002)

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Summary of Contents for Troy-Bilt Wide-Cut E753B

  • Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.

  • Page 2: Table Of Contents

    For future reference, please copy the model number and the serial number of the equipment in the space below Copy Model Number Here Copy Serial Number Here TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 www.troybilt.com CLEVELAND, OH 44136...

  • Page 3: Safety

    Section Safety Safety Alert Symbol WARNING: This is a safety alert symbol. It is used in this Owner’s Manual to alert you to potential The engine exhaust from this product contains hazards. Whenever you see this symbol, read and obey the chemicals known to the State of California safety message that follows it.
  • Page 4 Section 1: Safety 15. Never operate mower in wet grass. II. SLOPE OPERATION IV. SERVICE Always be sure of your footing; keep Slopes are a major factor related to 1. Use extra care in handling gasoline a firm hold on the handle and walk; slip and fall accidents which can result and other fuels.
  • Page 5 Section 1: Safety 13. To access the underside of the b) Do not use a battery charger mower, tip the mower rearward. Do other than the one provided with not tip the mower forward or on ei- the mower. ther of its sides, unless specifically c) The battery contains toxic mate- advised to do so in this manual.

  • Page 6: Assembly

    Section Assembly ASSEMBLY STEPS WARNING STEP 1: Unpacking Mower To prevent personal injury or property damage, do not attempt to start the NOTE: LEFT and RIGHT sides of the unit engine until all assembly steps are are as viewed from the operator’s posi- complete and you have read and tion behind the handlebars.
  • Page 7 Section 2: Assembly 2. Plug the large connector into the bot- WARNING WARNING tom of the ignition keyswitch that is lo- cated on the underside of the handlebar Charge battery only with charger sup- Control rods are adjusted at the fac- console (not pictured).
  • Page 8 Section 2: Assembly Figure 2-6A: Attach wheel drive control rod to lever. 3. Add a 5/16" washer (A, Figure 2-6) and secure with a hairpin clip (B). 4. At upper end of control rod, re-insert the angled end into the Wheel Drive Control lever (V, Figure 2-6A) and re- attach with hairpin clip (BB) removed earlier.
  • Page 9 Section 2: Assembly 2. Insert nylon bushing (Z, Figure 2-8) 11. Remove unit from shipping crate. WARNING up into console (L). To remove, hold down Operator Presence Control lever (W, Figure 2-7) Do not use the mower if the wheels 3.

  • Page 10: Features And Controls

    Section Features and Controls MOWER FEATURES AND the lever will also disengage the Blade WARNING Drive Control, which will apply a brake CONTROLS Before operating mower, be sure to that stops the blades within three (3) read all safety, controls and operating seconds.
  • Page 11 Section 3: Features and Controls Operating Symbols Various symbols are used on the mower to indicate control settings (your model may not have all of the symbols). These symbols are shown below with a description of their meaning. ENGINE ENGINE ENGINE FAST SLOW...

  • Page 12: Operation

    Section 3: Features and Controls Engine Throttle Control H – IGNITION/STARTER This lever (G, Figure 3-6) is used to SWITCH G – THROTTLE CONTROL adjust engine speeds and to stop the en- gine. Always run engine at fast speed setting for best mower performance. The throttle settings are shown below.
  • Page 13 Section Operation 9. Check the air pressure in the rear clean unleaded gasoline with a mini- WARNING tires (15-20 PSI). Keep tires inflated mum octane rating of 77. Leave 1/2" Before operating mower, be sure to equally. of space for fuel expansion. Do not read all safety, controls and operating mix oil with gasoline.
  • Page 14 Section 4: Operation 3. Test Blade-Brake-Clutch STARTING AND STOPPING Control System THE ENGINE The mower is equipped with a blade- brake-clutch which is designed to stop DANGER the mower blades within three (3) Do not operate the engine in an seconds after release of the Operator enclosed area.
  • Page 15 Section 4: Operation 4. To start engine using recoil starter: 3. Move Throttle Control all the way - Fast). When first practicing with down to stop position or turn ignition the mower, put lever in No. 1 setting. A. Stand on left side (as viewed from key (electric start models) fully counter- Select forward speeds according to behind handlebars) of machine.
  • Page 16 Section 4: Operation C. Put the Gear Select Lever (C, Figure Mow When WARNING 4-2) in R (reverse) setting by first Lawn Is Dry moving lever to N (neutral). Then To avoid injury or property damage: pull lever up, turn it to R position, •...
  • Page 17 Section 4: Operation BLADE BRAKE CONTROL TEST 3. Start the engine. When the Operator Presence Control 4. Press the Operator Presence Control is released during operation of the down against the handlebar grip and push the Blade Drive Control fully for- mower, the engine does not stop, but the blades should stop within three (3) ward until it stays in the engaged posi-...

  • Page 18: Maintenance

    Section Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. Carefully read this Section on mower Maintenance Chart.
  • Page 19 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. ENGINE CLEANING WARNING •...
  • Page 20 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. ENGINE STORAGE The belt cover must be removed to per- 5.
  • Page 21 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. BLADE DRIVE BELT Blade Drive Disengaged REPLACEMENT...
  • Page 22 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. BLADE BRAKE REPLACEMENT Adjust idler in direction Follow this procedure to install a new...
  • Page 23 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. WHEEL DRIVE BELT REPLACEMENT Follow this procedure to replace the...
  • Page 24 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. 2.
  • Page 25 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. Replace if separation begins to form.

  • Page 26: Lubrications

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. CLEANING UNDERSIDE OF LUBRICATION WARNING...
  • Page 27 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. Lubrication Chart ITEM INTERVAL...
  • Page 28 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. ATTENTION! This chart describes service guidelines only.

  • Page 29: Troubleshooting

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key (electric start models). Failure to follow these instructions can result in serious personal injury or property damage. ATTENTION! This table describes service guidelines only.
  • Page 30 Wide-Cut Combination Mower SEE PAGES 4 AND 5 FOR BREAKDOWN. HANDLEBAR AND CONSOLE ASSEMBLY...
  • Page 31 Models 753B, E753B HANDLEBAR AND CONSOLE ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty. 1186393 Flange Locknut, 3/8-16......1721492 Compression Spring....... 1721252 J-Clip............736-0326 Flat Washer, 1/2 ........1107382 Flat Washer, 5/16 ........777S00003 Warning Decal (A) ......... 1186389 Flange Locknut, 1/4-20......
  • Page 32 Wide-Cut Combination Mower APPLY SEALANT 8 (CAP ONLY) TORQUE TO 40 FT. LBS. LOCTITE IN PLACE ITEMS 316 & 307 PAGES 6 AND 7 (RIGHT REAR ONLY) 41 23 REQUIRED DRIVE ASSEMBLY...
  • Page 33 Models 753B, E753B DRIVE ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty. Engine, Electric Start ......1732499 Top Locknut, 5/16-18......Engine, Recoil Start........ 1770247 Lower Blade Rod ........1769904 Engine Pulley ......... 1770326 Transaxle Pulley ........736-0171 Lock Washer, 7/16 ......... 1118808 Retaining Ring........
  • Page 34 Wide-Cut Combination Mower SEE PAGES 8 AND 9 FOR MOWER DECK ASSEMBLY BREAKDOWN. FRONT FRAME ASSEMBLY...
  • Page 35 Models 753B, E753B ELECTRICAL DIAGRAM – MODEL E753B ONLY IGNITION SWITCH WIRE COLOR CODE Black Blue Solenoid Regulator White Yellow Red/White START White/Black REAR VIEW Battery Ignition Starter Switch Engine To Charger FRONT FRAME ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty.
  • Page 36 Wide-Cut Combination Mower LOCTITE INTO PLACE LOCTITE INTO PLACE TORQUE TO TORQUE TO 35 FT. LBS. 35 FT. LBS. TORQUE TO 15 FT. LBS. 158 (ALSO APPEARS ON PAGE 6-7) 400 LOCTITE 242, 0.02 OZ. TUBE TORQUE TO 35 FT. LBS. MOWER DECK ASSEMBLY...
  • Page 37 Models 753B, E753B MOWER DECK ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty. 1185574 Ball Bearing ..........1723996 Pulley Spacer ......... 1746869 Spacer ............ 777S30118 Danger Decal.......... 1765092 Mower Spindle ........1768818 Flat Washer, 3/8 x 3/4 ......1918822 Spindle Shaft .........
  • Page 38 Peerless Transaxle...
  • Page 39 Model 915-027 TRANSAXLE ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty. 772113 Transaxle Cover ....... 1 786026 Dowel Pin ........2 772135 Transaxle Cover ....... 1 792076A Washer ..........1 780086 Needle Bearing ........ 2 790045 Brake Lever ........1 770110 Transaxle Case ........
  • Page 40 MANUFACTURER’S LIMITED WARRANTY FOR: The limited warranty set forth below is given by Troy-Bilt LLC Troy-Bilt LLC does not extend any warranty for products with respect to new merchandise purchased and used in the sold or exported outside of the United States, its pos- United States, its possessions and territories.

This manual is also suitable for:

Wide-cut 753b