Related Manuals for Master FTR100
Summary of Contents for Master FTR100
- Page 1 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com OPERATION MANUAL FTR100 Tamping Rammer P E R F O R M A N C E · E F F I C I E N T · R E L I A B L E...
- Page 2 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Master sincerely thanks you for selecting the Plate Compactor Machine. For your Safety and proper operation, before you start to operate or carry out any maintenance on this equipment, YOU MUST READ and STUDY this manual carefully.
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Page 3: Safety Precautions
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com instructions in this manual. ◇Defective machine parts are to be replaced as soon as possible. ◇Keep this owner's manual handy, so you can refer to it at any time. ◇No part of this publication may be reproduced without written permission. - Page 4 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 2. Exhaust precautions: a. Never inhale exhaust gasses; They contain carbon monoxide, a colorless, odorless and extremely dangerous gas which can cause unconsciousness or death. Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc.
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Page 5: Transporting And Storage
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing it indoors. 5. The max gradient of 30° must not be exceeded when the engine working. -
Page 6: Before Operation Checks
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 1、Close fuel shut off valve. 2、 Store the unit in an upright position in a cool, dry, well ventilated area. 3、 Discharge fuel (NO SMOKING!) a. Remove the strainer cup, place the strainer over a container and open the strainer cock to discharge fuel from the fuel tank. - Page 7 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com surface and stopped. Remove the filler cap/dipstick and check the oil level shown on the dipstick. If the oil level is low, fill to the edge of the oil filler hole with the recommended oil.
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Page 8: Starting The Engine
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com engine has been running, allow it to cool. Gasoline is highly flammable and explosive. C. Refuel carefully to avoid spilling fuel. Do not fill the fuel tank completely. Fill tank to approximately 1 inch (25mm) below the top of the fuel tank to allow for fuel expansion. - Page 9 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 3. Close the choke lever. Notice! If the engine is warm or the ambient temperature is high, open the choke lever half-way, or keep it fully open. If the engine is cold or the ambient temperature is low, close the choke lever fully.
- Page 10 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com CAUTION！Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. After starting the engine, allow the starter grip to return to its original position while still holding the starter grip.
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Page 11: Operation
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com OPERATION 1. After the engine starts, set the speed throttle lever at the low speed position and warm it up without load for a few minutes. Gradually move the speed throttle lever toward the high speed position and set it at the required engine speed. -
Page 12: Stop The Engine
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com NOTICE! a. Turn the engine switch to the OFF position when stop working. b. Do not allow to the machine work on the severity harden surface. STOP THE ENGINE 1. Set the speed throttle lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping. -
Page 13: Periodic Maintenance Schedule
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 3. Close the fuel cock. 4. Pull the starter grip slowly and return the grip to its original position when resistance is felt. Notice! The above operation is necessary to prevent outside moist air from intruding into the combustion chamber. - Page 14 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com mechanically proficient. Warning! Please use our company's machine parts; the use of poor-quality parts may damage the machine. Regular preventative maintenance and routine service are essential to the long life of your machine.
- Page 15 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com bounce. 2. Maintenance schedule Engine： Each After 1 Every 3 Every 6 Every months months months year or or 20hrs or 50hrs or 100hrs 200 hrs Check lever √ Engine oil Change √...
- Page 16 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com screws Check for tightness √ √ √ engine Change oil √ √ Check fastening √ √ √ other screws 3. Engine oil change Drain the used oil while the engine is warm. Warm oil drains quickly and completely.
- Page 17 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Notice! Running the engine in a low oil level can cause engine damage. d. Screw in the filler cap/dipstick securely. Engine oil capacity: 14oz. (0.4l) 4. Cleaning fuel a. Inspect fuel strainer for water and dirt.
- Page 18 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 6. Spark plugs 1). Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush. 2). Check electrode gap. Adjust gap 0.6 mm to 0.7mm (0.02 and 0.03 inches) 3).
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Page 19: Troubleshooting
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 6). Attach the spark plug cap. 7. Fuel pipe replacement Replace the fuel pipe every 2 years. When fuel leak is found replace it immediately. TROUBLESHOOTING 1. When engine will not start: a. The engine switch is OFF position. - Page 20 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com ◇ When the electrode is dry, check where the fuel stops. (Check the fuel intake of the carburetor and fuel strainer intake.) ◇ In case the engine does not start with well supplied fuel, try using fresh fuel.
- Page 21 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com e. Copper bushing broken 4. Oil leaks a. Leaks positions seal worn b. Bellow bent or broken c. Leaks positions parts broken DIAGRAME： 1.Complete tamping Rammer： Drawing Description...
- Page 22 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com number FTR100-19 Head Cover FTR100-18 Tube FTR100-18 Clamp FTR100-24 LF Board Air cleaner Assembly Housing-crankcase FTR100-18 Assembly FTR100-11 Connecting Rod Guide Assembly GB/T70.1- Screw (M6×20) 2000 FTR100-16 Handle Assembly GB/T923-7 NutM6 GB/T93-19 Gasket( 6)
- Page 23 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com GB/T5783- Bolt( M6×40) 2. Air 2000 cleaner FTR100-27 RH Board Assembly： Engine Part Drawing number Item Description FTR100-18-01 10401 Wave Handle GB/T1235-1976 10402 Ｏ-Ring (11×1.9) FTR100-18-02 10403 Cover...
- Page 24 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com FTR100-18-03 10404 FTR100-18-04 10405 Air cleaner GB/T70.1-2000 10406 Screw (M8×35) FTR100-18-05 10407 3. Housing-crankcase Assembly：...
- Page 25 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Item Part Drawing number Description 10601 GB/T893.1-1986 Retaining Ring (62) 10602 GB/T894.1-1986 Retaining Ring (24) 10603 GB/T276-1994 Bearing (6305)
- Page 26 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 10604 FTR100-15 Gear-crank 10605 GB/T893.1-1986 Retaining Ring (80) 10606 GB/T276-1994 Bearing (6208) 10607 GB/T894.1-1986 Retaining Ring (38) 10608 GB/T290-1998 Bearing (HKH3520) 10609 GB/T70.1-2000 Screw (M10×25) 10610 FTR100-12 Cover 10611 FTR100-20-01 Hoist hook 10612 GB/T70.1-2000...
- Page 27 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Drawing number Item Part Description GB/T1235-1976 10701 O-ring(105×3.1) FTR100-08 10702 Guide Cylinder GB/T70.1-2000 10703 Screw(M10×30) FTR100-28 10704 Clamp...
- Page 28 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com GB/T39-1988 10706 Nut(M10) GB/T5783-2000 10707 Bolt(M10×30) FTR100-06 10708 Bellow FTR100-01-03 10709 Pipe-protective 10710 Oil Gauge GB/T5783-2000 10711 Bolt(M10×16） GB/T70.1-2000 10712 Screw(M8×25) FTR100-10 10714 Pin-piston Mount FTR100-05-01 10715 FTR100-05 10716 FTR100-01-04 10717 Spring Cylinder...
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Page 29: Handle Assembly
Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 10736 FTR100-01-01-03 Wooden sheet 10737 FTR100-01-01-02 Metal sheet 10738 GB/T10-1988 Bolt M12×65 10739 GB/T10-1988 Bolt M10×60 10740 GB/T10-1988 Bolt M12×80 10741 Rings Nut M10 1. Handle Assembly：... - Page 30 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Item Part Drawing number Description 11001 GB/T5783-2000 Bolt (M8×16) 11002 GB/T93-1987 Gasket (8) 11003 FTR100-26 Shock mount...
- Page 31 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 11004 GB/T5783-2000 Screw (M8×25) 11005 GB/T70.2-2000 Screw( M8×12) 11006 FTR100-16-01 Kit-guide handle 11007 VP1550-15-01 Rubber Block 11008 GB/T70.1-2000 Screw (M6×16) 11009 FTR100-25 Kit-roller 11010 GB/T6183-2000 Locknut (M6) 11011 Cable-throttle 11012 GB/T5783-2000 Bolt (M8×40)
- Page 32 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Item Part Drawing number Description 11701 Nut-lock 11702 FTR100-09-06 Washer 11703 FTR100-09-04 Spring 11704 FTR100-09-05 Clutch 11705 FTR100-09-03 Centric 11706 FTR100-09-02 WasherⅡ 11707 FTR100-09-01 WasherⅠ 11708 Engine...
- Page 33 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 11709 GB/T93-1987 Gasket(10) 11709 GB/T5783-2000 Screw(M10×55)