Foreword - A.O. Smith 400 Instruction Manual

400 series; 401 series; 402 series; 403 series; 404 series; 405 series
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TABLE 4: RECOVERY CAPACITIES
Input Rating
MODEL
BTU/Hr. (kW)
GW - 1000
990,000 (290.1)
GW - 1300
1,300,000 (380.9)
GW - 1500
1,500,000 (439.5)
GW - 1850
1,850,000 (542.0)
GW - 2100
2,100,000 (615.3)
GW - 2500
2,490,000 (729.6)
TABLE 5: PUMPING PERFORMANCE GUIDE
20 Deg. F Rise
GPM
PD-FT
MODEL
Head
GB - 1000
83
5.1
GB - 1300
109
7.2
GB - 1500
126
10.1
GB - 1850
154
18.5
GB - 2100
n/a
n/a
GB - 2500
n/a
n/a
Note: GW models (GB optional) are equipped with pumps capable of handling 50 equivalent feet
(15.2 m) of normal pipe fittings.

FOREWORD

Detailed installation diagrams are in this manual. These diagrams
will provide the installer with a reference of materials needed and a
suggested method of piping. IT IS NECESSARY THAT ALL WATER
AND GAS PIPING, AND THE ELECTRICAL WIRING BE INSTALLED
AND CONNECTED AS SHOWN IN THE DIAGRAMS.
CHECK DIAGRAMS THOROUGHLY BEFORE STARTING
INSTALLATION TO AVOID POSSIBLE ERRORS AND MINIMIZE
TIME AND MATERIALS COST. SEE FIGURES 1 THROUGH 5 AND
TABLES 1, 2, AND 3.
This design complies with the current edition of ANSI Z21.13-CSA
4.9 for Gas-Fired Low-Pressure Steam and Hot Water Boilers.
Water
40°F
50°F
Flow
(22.2°) (27.7°) (33.3°) (38.8°) (44.4°) (50°) (55.5°) (61.1°) (66.7°) (72.2°)
GPH
2520
2016
LPH
9526
7620
GPH
3309
2647
LPH
12508 10006
GPH
3818
3055
LPH
14432 11548
GPH
4709
3767
LPH
17800 14239 11865 10172
GPH
5345
4276
LPH
20204 16163 13472 11548 10104 8981 8082
GPH
6338
5071
LPH
23958 19168 15971 13691 11979 10648 9582
GB MODELS-FLOW, HEAD LOSS AND TEMPERATURE RISE
30 Deg. F Rise
40 Deg. F Rise
GPM
PD-FT
GPM
Head
55
2.7
41.6
72.8
4.2
54.6
84
6.3
63
103.6
10.1
77.7
117.6
14.5
88
139.4
18.5
104.6
TEMPERATURE RISE - DEGREES °F (°C)
60°F
70°F
80°F
1680
1440
1260
6350
5443
4763
2206
1891
1655
8339
7148
6256
2545
2182
1909
9620
8248
7216
3139
2691
2355
8902
3564
3055
2673
4225
3622
3169
Maximum Flow Rate
PD-FT
GPM
PD-FT
Head
Head
1.5
154
12.2
3.2
154
14.5
4.3
154
16.3
6.4
154
18.5
8.3
154
21.3
11.6
154
23.2
MAKE SURE THE GAS ON WHICH THE BOILER WILL OPERATE
IS THE SAME AS THAT SPECIFIED ON THE BOILER RATING
PLATE.
The boiler installation must conform to these instructions and the
local code authority having jurisdiction. In the absence of local
codes, the installation must comply with the latest editions of
the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the
National Electrical Code, NFPA 70 or CAN/CSA B149.1, and CSA
2 C22.1. The former is available from the Canadian Standards
Association, 8501 East Pleasant Valley Road, Cleveland, OH
44131, and both documents are available from the National Fire
Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
4
90°F 100°F 110°F 120°F
1120 1008
916
840
4234 3810
3462
3175
1471 1324
1203
1103
5560 5005
4547
4169
1697 1527
1388
1273
6415 5772
5247
4812
2093 1884
1712
1570
7912 7122
6471
5935
2376 2138
1944
1782
7348
6736
2817 2535
2305
2113
8713
7987
Minimum Flow Rate
Deg. F
GPM
PD-FT
Rise
Head
11
42
1.5
14
55
3.2
17
64
4.3
20
78
6.4
23
89
8.3
28
105
11.6
130°F
775
2930
1018
3848
1175
4442
1449
5477
1645
6218
1950
7371
Deg. F
Rise
40
40
40
40
40
40

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