Summary of Contents for Royal 16X32X24L-S
- Page 1 Inground Pool Guide CUSTOMER SUPPORT CAN BE REACHED AT ANY OF THE FOLLOWING: • CALL: 901-372-1773 • TEXT: 901-472-7797 • EMAIL: techsupport@royalswimmingpools.com...
- Page 2 From excavation, to jumping in your pool, we have you covered! http://www.royalswimmingpools.com/Pool-Construction-Video.htm LEGALITIES THE MATERIAL IN THIS MANUAL IS INTENDED AS A GUIDE ONLY. ROYAL SWIMMING POOLS INC, THE MANUFACTURER, AND/OR DISTRIBUTOR MAKE NO REPRESENTATION, WARRANTIES, OR GUARANTEE OF ANY KIND, EXPRESSED OR IMPLIED, REGARDING THIS INFORMATION. THE MANUFACTURER AND/OR DISTRIBUTOR ARE NOT LIABLE FOR ANY PERSONAL INJURIES OR PROPERTY DAMAGE RESULTING FROM, OR DURING, INSTALLATIONS DONE BASED ON THIS INFORMATION.
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Page 3: Table Of Contents
TABLE OF CONTENTS Preliminary Considerations_______________________________________________________6 Building Codes/Permits Utilities Required Selecting the Pool Site Excavation Contractor Basic Minimum Tools Recommended Layout Pool__________________________________________________________________ 10 How to Keep the Layout Square Rectangle Pools with Radius Corners/Round Pools Oval Pools Freeform Pools Excavation___________________________________________________________________ 17 Set Panels___________________________________________________________________ 21 The Skimmer and Return Inlet Placement Non-Vinyl Covered Steps... - Page 4 Pre-Installation of the Skimmer, Return Inlet Fitting, Underwater Light, & Rope Anchors_____32 Installation of Automatic Skimmer Preparation of Return Inlet Fitting Installation of Underwater Light Installation of Rope Anchors Plumbing ____________________________________________________________________35 Equipment Pad Testing for Plumbing Leaks Bottom Preparation___________________________________________________________ 37 Resetting Pool Floor Dimensions Install Foam Wall Layout of Finished Dimensions...
- Page 5 Form for Deck ________________________________________________________________51 Set Accessories_______________________________________________________________ 52 Diving Board Installation Ladder Placement Electrical Bonding_____________________________________________________________ 53 Planning the Pour_____________________________________________________________ 54 Final Checklist Before Pouring the Deck Final Placement and Finishing____________________________________________________55 Decorative Decks Fencing Around Pool Installation of Safety Rope Application of Safety Warning Labels _____________________________________________ 56 Appendix____ ________________________________________________________________57 Polymer Panels Ground Water...
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Page 6: Preliminary Considerations
PRELIMINARY CONSIDERATIONS BUILDING CODES/PERMITS Advance knowledge concerning State and Local Swimming Pool Codes will prevent fines and work stoppage orders. Most ordinances vary considerably from one county to another and nothing should be assumed or implied. It may be necessary for the homeowner/pool builder to present dig specs and engineering specs to the local building department. - Page 7 Proper pool orientation will take advantage of sunny days for comfortable swimming condition, decrease heating costs, and in some states, meet requirements set forth by the public health department referring to diving board placement. Existing Landscape Removal is dependent on individual preference. A certain amount of removal might be possible without disturbing the natural atmosphere of the backyard.
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Page 8: Excavation Contractor
Check the Selected Location for Grade or Elevation of the Pool as the pool walls must rest on undisturbed soil. Keep the top surface of the pool (pool deck) at least three to four inches above the highest ground elevation in the area. This will avoid any surface drainage back into the pool. -
Page 9: Basic Minimum Tools Recommended
When selecting an excavation contractor be sure to confirm their experience through referrals, building contractors, or local officials. Also note that the job can be finished most efficiently if the contractor has a rubber-tire backhoe with a bucket capacity of at least one-half cubic yard and adequate mobility to enable loading excess dirt directly into the vessel which will be removing it from the property. -
Page 10: Layout Pool
POOL LAYOUT TOOLS Level and/or shot stick, mason’s string, spray paint, tape measurer, (8-10) 3/8" x 24" rebar stakes, hammer, and dig specification drawing Once the pool’s location has been chosen, its perimeter must be marked on the ground. The area beyond the perimeter is known as the ‘over dig’... - Page 11 STEP 1- From rebar stake A (first corner), lay out the distance of LAYOUT : STEP 1 one side of the pool to rebar stake B. Care should be taken when setting the direction of the rebar stake as this makes up the above mentioned "Line 1"...
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Page 12: How To Keep The Layout Square
HOW TO KEEP THE LAYOUT SQUARE Care must be taken to keep the layout square. Measure the distance between opposing corners and move the stakes until they are at an equal distant. At the same time, the length and width dimensions of your pool lines/sides must remain equal to their intended measurements. -
Page 13: Rectangle Pools With Radius Corners/Round Pools
RECTANGLE POOLS WITH RADIUS CORNERS/ROUND POOLS Rectangle pools with radius corners (or Round Pools) can be laid out by finding a point at the center of the arc and placing a stake there. Using a measuring tape attached to the stake, hold a can of spray paint at a point equal to the length of the radius on the tape. -
Page 14: Oval Pools
OVAL POOLS As any oval or freeform shape fits within a rectangle, it may be easier to set the location of the pool if the rectangle is laid out first as described in the previous pages. Choose a fixed point, away from the over dig (typically the house), from which the first corner stake will be located. - Page 15 We will continue to reference the dig spec to the left, however make sure to use your provided dig spec to determine the measurements for your pool. Having your center line accurate is essential as the remaining measurements work off of this line. You should double check that your center points measure square to your fixed point before moving forward.
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Page 16: Freeform Pools
FREEFORM POOLS For freeform pools, the rectangular box (page 11) is laid out and measurements are taken from the corners of the box to locations on the pool. Your box corners will act as your fixed points once the box is complete and squared. Using your dig specs identify the center line(s) and tie string from one end to the other. -
Page 17: Excavation
EXCAVATION TOOLS Shot stick (or level measuring stick), Transit/Water level, Excavation Digging Tools/Machinery, Rebar Stakes, Hammer, Spray Paint, and String Once the layout is complete, choose the elevation for the top surface of the pool. If you are using bullnose coping, make IMPORTANT! Height of sure to note that the top of the coping will also be the top of standard pool wall is... - Page 18 A retaining wall may be needed if excessive sloping of the landscape around the pool area prevents the desired finished elevation needed to meet an existing patio elevation. IMPORTANT! Next, the entire shallow end of the pool is to be dug to the same Always check and level as the shelf.
- Page 19 Repeat the previous steps on marking the Pool Layout in order to recreate the layout inside the excavation area. Remember to leave the 2½' over dig as working space and brace the ledge. This layout needs to be accurate as it will decide the exact position of the pool. Use rebar stakes and paint or flour to mark the outline of the pool.
- Page 20 Refer to the swimming pool dig spec drawing for your specific pool size for the total excavated depth of the deep-end. Your dig specs (also called panel layout) were sent and approved during your ordering process and should have also been emailed to you along with this guide. The dig spec shows the depth measured from the top of the pool wall.
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Page 21: Set Panels
SET PANELS TOOLS Possible Tools: Drill, Rope, C-Clamp, Rebar Stakes Set the wall panels on the over dig supporting ledge (also known as the panel shelf) leaning them back against the The step takes the place of any side of the excavation in the proper order as shown on wall panel of equal size on the your dig spec. - Page 22 Position the step unit in its desired location within the pool frame. Temporarily secure the step flanges to the wall flanges with C- Clamps as shown here. Working one side at a time, adjust the position of the step to ensure that the top of the step will be level with the top of your coping (NOT the top of your wall panel).
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Page 23: Steel Or Polymer Wall Panel Assembly
For Pole Support Steps: Drill a hole through the PVC support leg and install a rebar stake horizontally so that it will be set in the footing when the concrete is poured. Step Installation items that are to be completed later in the install process: •... - Page 24 Next, attach the adjustable A-brace to one of the bottom holes of the panel flange. A nut and bolt must be used in every flange hole for polymer panels. When tightening the panels joints, make sure that the top and front facing (inside of the pool) portion of these panels are flush/level with each other once joined.
- Page 25 EXAMPLE OF A STEEL WALL PANEL WITH BRACE This image shows how your Deck Support and A-frame brace connect to your wall panels individually. These two pieces do not connect to each other but can be used on the same panel for added support.
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Page 26: Square, Level, & Main Drain
SQUARE, LEVEL, AND MAIN DRAINS TOOLS Rebar stakes, Hammer/Mallet, Tie Wire, Duct Tape, Measurer, Transit/Water Level, String, Screwdriver, PVC glue, Excavation Tools SQUARING THE POOL WALLS After all pool walls are assembled, for rectangle pools you’ll want to measure the completed pool wall assembly to insure it is square and parallel. -
Page 27: Leveling The Pool To The Predetermined Elevations
Remeasure diagonals, and/or steel check to ensure that your measurements have not changed prior to pouring the concrete footer. If measurements have changed something is amiss and will need to be adjusted. LEVELING THE POOL TO THE PREDETERMINED ELEVATIONS Check the level at each panel joint, steps, swim out and at each of the corners. Level the pool walls with the transit or water level using shims under the pool wall as necessary. - Page 28 Normally, your main drains should be centered in the hopper. You can position them differently if you wish, but maintain the required distance. • Dig a hole 12" deep, and about a 6" wider than the drain assembly. Position the drain assembly and temporarily secure to the ground with rebar and tie wire at your desired position.
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Page 29: Installation Of The Coping
INSTALLATION OF THE COPING TOOLS Drill, 5/16" hex head bit, Hacksaw, Trowel/Shovel You'll want to start by installing all pre-bent and corner coping IMPORTANT! sections first with the self-tapping screws provided. During the installation process, make sure that the coping lip fits snuggly against If you have foam the face or top panel. -
Page 30: Cantilever Coping/Flat Track Bead Receiver
CANTILEVER COPING/FLAT TRACK BEAD RECEIVER If using cantilever/flat track coping use the notched pieces (or pre-bent pieces) to bend around the radius or radius corner. The screws should be fastened every 12” (as a rule of thumb). It is important to have the track flush with each added piece of coping added. -
Page 31: Pour The Concrete Footing
POUR THE CONCRETE FOOTER Check the wall panels one final time for proper level. To avoid the concrete footing (bond beam) from running under wall sections and protruding into pool excavation, be sure to fill any voids under the wall with dirt. Place the concrete behind the wall gently being careful not to direct the flow of concrete directly at the panels. -
Page 32: Pre-Installation Of The Skimmer, Return Inlet Fitting, Underwater Light, & Rope Anchors
Pre-Installation of the Skimmer, Return Inlet Fitting, Underwater Light, & Rope Anchors TOOLS Screwdrivers, Drill, Saw INSTALLATION OF AUTOMATIC SKIMMER Align the skimmer with the drilled panel holes. Fasten to wall with the two pan (or slot) head securing screws in the center of each side. Place gasket on the skimmer face. -
Page 33: Installation Of Underwater Light
INSTALLATION OF UNDERWATER LIGHT Local code must be consulted concerning electrical connections. Underwater lighting fixtures and fixture housings must be installed under the provisions of Article 680 of the current national Electric Code handbook. When installed with the proper niche according to Article 680, both 12-volt and 120-volt fixtures will require additional safeguards. -
Page 34: Installation Of Rope Anchors
INSTALLATION OF ROPE ANCHORS National Swimming Pool Institute residential and commercial IMPORTANT! The safety code requires the installation of a safety rope designating the rope must be installed at change of the pool bottom from the shallow end to the deep end (also known as the “break”). -
Page 35: Plumbing
PLUMBING Best types of plumbing to use is either rigid or flexible PVC schedule 40. Flexible PVC pipe is available from royalswimmingpools.com. It is recommended to use rigid PVC for all out-of-the- ground-plumbing at the equipment pad for a more professional appearance. Rigid sch 40 PVC pipe is available from any hardware store. -
Page 36: Equipment Pad
EQUIPMENT PAD For plumbing of the filtration equipment please refer to the illustrations for a general layout and sequence of the equipment, keeping the following in mind: • Two regular ball valves can be used in place of one three- way valve •... -
Page 37: Bottom Preparation
IMPORTANT! If you are installing a cantilever deck using foam forms you must skip to step “Backfilling the Pool” on page 50. Only return to “Bottom Preparation” (below) after completing the deck. (Your cantilever deck using foam forms must be complete before installing your pool’s liner so refer to page 30 if needed) Optional: If you are using bullnose coping or flat track cantilever coping with bricks or stones you may also skip to step “Backfilling the Pool”... -
Page 38: Install Foam Wall
If you run string across the top of the coping to check for accurate depth, don’t forget to remove the height of your coping from the final measurement. INSTALL FOAM WALL (optional) Pool Wall Foam is a great way to provide a cushion AND layer of protection between a pool wall and the pool liner. - Page 39 1. “E” distance marks the end of the shallow end floor and the beginning of the slope down into the deep end/hopper. The point is also called “the break”. Using your dig specs as reference, set 4-9 stakes/pins in the shallow end of the pool. Make sure to have one stake in each corner near the wall panels and 2-3 stakes along the E distance starting from the shallow end wall to the break.
- Page 40 Locate the sides of the hopper pad by stretching parallel strings from the break point to the end wall. At the same time, locate the front and back of the hopper pad by stretching strings between the sidewalls of the pool. Find the finish grade by dropping a plumb bob at the intersection of the strings to the depth shown on your Dig Spec.
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Page 41: Checking The Final Grade
CHECKING THE FINAL GRADE There should be a minimum of 1½” 'to 2" between the finish grade strings, and the dirt excavation. The walls, floors, and slope should all be flat and as smooth as possible to avoid excessive vermiculite use. Hand trim areas that are too high. Fill and pack low areas and voids with clean sand. -
Page 42: Mixing Procedure For Vermiculite/Portland Base
MIXING PROCEDURE FOR VERMICULITE/PORTLAND BASE • A 5-cubic foot or 9 cubic foot paddle type (mortar) mixer is recommended. • Add 10 gallons of water into mixer first (actual amount of water needed can vary). Use a 55-gallon drum if needed as reservoir and 5-gallon bucket to pour measured water into mixer. -
Page 43: Troweling The Bottom
TROWELING THE POOL BASE TOOLS Trowels When troweling the sand or vermiculite pool base, a minimum of thickness of 1½" must be maintained throughout. Spread the vermiculite out with a flat shovel into roughly 2' X 6' sections. Use a 30'' magnesium Darby or 16" pool trowel to spread and flatten the sand/vermiculite. -
Page 44: Installation Of The Liner
INSTALLATION OF THE LINER TOOLS Commercial Vacuum, Screwdriver, Razor Blade, Duct Tape After the sand/vermiculite bottom has been completed, the liner can be installed on a wet or dry pool floor. However, if weather and time permit, allow the pool floor to dry completely (24- 48 hours). - Page 45 1. Upon opening the liner box, you will notice that the liner is marked with arrows (either on the liner box or the liner itself). Place the entire liner box in the shallow end near the break line and note which direction the liner box shows as the deep end and which is the shallow end.
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Page 46: Vacuuming Liner Into Place
VACUUMING THE LINER INTO PLACE Remove/pull back about 6" of liner from the track/coping at the shallow end break point, or if you are installing a flat bottom pool liner do this near the center of the longest wall of the pool. Insert the suction hose of a commercial vacuum between the vinyl liner and the wall about 4"- 6"from the pool floor or approximately 20”... - Page 47 Compare the corners of the pool with those of the liner to be sure that they are the same arc, shape, and/or length. If the liner is still not fitting properly: Contact Royal Swimming Pool’s Customer Support immediately!
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Page 48: Adding Water And Final Installations
ADDING WATER AND FINAL INSTALLATIONS TOOLS Commercial Vacuum, Garden Hose, Duct Tape, Screwdriver, IMPORTANT! The pool should have 4"-6" of water in the shallow end BEFORE installing the faceplates for the step(s), swim-out, light, skimmer or returns. Skip to “Step Faceplates” for additional direction before your pool is completely filled. Read through the following section completely before continuing. -
Page 49: Filling The Pool With A Fire Hydrant Or Tanker Truck
FILLING THE POOL WITH A FIRE HYDRANT OR TANKER TRUCK Fill the hopper with 2' of water from a garden hose before the high-pressure source is turned on. Direct the water from this source into the partially filled hopper. This procedure should be followed because water from a high-pressure source, if allowed to hit the hopper sides or bottom directly, can make an impression under the liner and disturb an otherwise smooth pool area. -
Page 50: Backfilling The Pool
BACKFILLING THE POOL TOOLS String, Earthmoving Equipment When backfilling the over-dig, it is useful to have a string set up along the coping of the long sides of the pool to help maintain straight walls. The water level in the pool should be at least ½... -
Page 51: Form For Deck
FORM THE DECK The deck is ready to be formed using 4" X 8' strips of ¼" Masonite for curved decks or regular 2 X 4's for straight decks. Be sure to keep the same distance around perimeter of pool for a neat job. -
Page 52: Set Accessories
SET ACCESSORIES TOOLS Drill DIVING BOARD INSTALLATION For specific requirements of jig placements, consult IMPORTANT! Do not manufacturer's instructions. Be sure that the diving board mount or use the diving jigs are in line with the centerline of the pool, level, and board for at least 5 days plumb. -
Page 53: Electrical Bonding
ELECTRICAL BONDING Any metallic hardware/accessories around the pool site and the pool walls must be grounded (bonded) to a common ground. For specific requirements on electrical bonding of swimming pools, the builder must consult the current National Electric Code Handbook or local electrical inspector’s office. -
Page 54: Planning The Pour
PLANNING THE POUR TOOLS Concrete Tools, Masking Tape Order concrete a day or two in advance from a local ready-mix company. Divide the total square footage of the deck by 75 to determine the number of yards of concrete needed (total square footage divide by 75 = yards). -
Page 55: Final Placement And Finishing
FINAL PLACEMENT AND FINISHING Place concrete into forms and strike off the surface with a screed board. Be extremely careful to keep concrete from falling into the pool water. Concrete in the pool throws the pool chemistry off balance, makes cleanup much more difficult, can clog the plumbing and filter, and stain the vinyl liner. -
Page 56: Application Of Safety Warning Labels
APPLICATION OF SAFETY WARNING LABELS Refer to the American National Standards for Residential Inground Swimming pools ANSI/NSPI- 5 2003 or latest version for detailed descriptions and illustrations regarding the use and location of warning signs to be permanently affixed within the pool area and clearly visible to all users! One or two large area signs pertaining to diving or non-diving instructions as well as general pool safety rules are included in the liner box. -
Page 57: Appendix
APPENDIX APPENDIX A: POLYMER PANELS For freeform pools using radius polymer panels flex design, panels will be shipped flat and arrive appearing straight as shown here. Pre-notched splines will be shipped with your order. These are what give your wall panels their curved shapes. Each panel will require two splines. -
Page 58: Ground Water
APPENDIX B: GROUND WATER The following procedure will allow you to temporarily divert water that is encountered in the ground during draining the pool. Once the liner is installed and the pool is filled, ground water will not disturb the pool. 1. -
Page 59: Vinyl Overlay Steps
APPENDIX C: VINYL OVERLAY STEPS (VOS) Vinyl liners designed for vinyl over step (VOS) applications require locating and fitting of the step(s) before any of the shallow end wall bead is put into place. The use of sand bags or water tubes is often necessary to hold VOS liners in position.