Sullair 600H User Manual
  1. Manuals
  2. Brands
  3. Sullair Manuals
  4. Air Compressor
  5. 600H
  6. User manual

Sullair 600H User Manual

Portable air compressor caterpillar it4 c9.3
Hide thumbs Also See for 600H:
Table of Contents

Advertisement

Quick Links

USER MANUAL
P
A
C
ORTABLE
IR
OMPRESSOR
600H, 700HH, 750, 750H,
750HH, 825, 900H, 1050
C
T4 C9.3
ATERPILLAR I
PART NUMBER:
02250201-740 R02
KEEP FOR
FUTURE
WARRANTY NOTICE
REFERENCE
COPYRIGHT 2013 SULLAIR
©
Failure to follow the instructions
The information in this manual is current
and procedures in this manual or,
as of its publication date, and applies to
misuse of this equipment will
compressor serial number:
VOID its warranty!
201309190000
and all subsequent serial numbers.

Advertisement

Table of Contents
loading

Related Manuals for Sullair 600H

Summary of Contents for Sullair 600H

  • Page 1 USER MANUAL ORTABLE OMPRESSOR 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 T4 C9.3 ATERPILLAR I PART NUMBER: 02250201-740 R02 KEEP FOR FUTURE WARRANTY NOTICE REFERENCE COPYRIGHT 2013 SULLAIR © Failure to follow the instructions The information in this manual is current...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.
  • Page 3 CALIFORNIA PROPOSITION 65 1.14 SYMBOLS AND REFERENCES SECTION 2—DESCRIPTION INTRODUCTION DESCRIPTION OF COMPONENTS SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTION- AL DESCRIPTION CAPACITY CONTROL SYSTEM, FUNCTIONAL DESCRIPTION AFTERCOOLED AIR SYSTEM, FUNCTIONAL DESCRIPTION AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION PIPING AND INSTRUMENTATION DIAGRAM—LP/HP DUAL (100-175...

  • Page 4: Table Of Contents

    WIRING DIAGRAM, ELECTRONIC CONTROLLER 2.22 WIRING DIAGRAM, CLEAN EMISSIONS MODEL (CEM) INTERFACE 2.23 ENGINE EXHAUST AFTERTREATMENT, FUNCTIONAL DESCRIPTION SECTION 3—SPECIFICATIONS TABLE OF SPECIFICATIONS—600H, 700HH, 750, 750H, 750HH TABLE OF SPECIFICATIONS—825, 900H, 1050 LUBRICATION GUIDE—COMPRESSOR APPLICATION GUIDE LUBRICATION GUIDE, ENGINE IDENTIFICATION, TANDEM AXLE (DTQ) SECTION 4—OPERATION...
  • Page 5 ENTIRE INSTRUCTION MANUAL. TOWING GENERAL REPARING TO Sullair designs and manufactures all of its products so they can be operated safely. However, the responsibility for safe operation rests with those who WARNING use and maintain these products. The following...
  • Page 6 SECTION 1 WARNING CAUTION This equipment may be tongue heavy. DO Retract the front screw jack only after NOT attempt to raise or lower the drawbar attaching the compressor to the tow vehi- by hand if the weight is more than you can cle.
  • Page 7 SECTION 1 Make sure all access doors and tool box covers E. Avoid potholes, rocks and other obstructions, are closed and latched. If the compressor is and soft shoulders or unstable terrain. large enough to hold a man, make sure all per- F.
  • Page 8 SECTION 1 chain fall if you cannot lift or raise the drawbar without avoiding injury to yourself or others. WARNING K. Move the towing vehicle well clear of the parked compressor and erect hazard indicators, barri- cades and/or flares (if at night) if compressor is This equipment may be tongue heavy.
  • Page 9 SECTION 1 FIRE AND EXPLOSION H. Open fluid filler cap only when compressor is not running and is not pressurized. Shut down the compressor and bleed the sump (receiver) to zero internal pressure before removing the cap. WARNING Vent all internal pressure prior to opening any line, fitting, hose, valve, drain plug, connection or Do not attempt to operate the compressor other component, such as filters and line oilers,...
  • Page 10 SECTION 1 H. Keep grounded and/or conductive objects such temperatures above 150 °F (66 °C). Vapors from as tools away from exposed live electrical parts the antifreeze compound are heavier than air. DO NOT store compound or discharge treated such as terminals to avoid arcing which might serve as a source of ignition.
  • Page 11 SECTION 1 the engine shut off. When necessary, make adjustment, other than setting control regulator and engine RPM, with the engine shut off. If nec- T4 - WARNING essary, start the engine and check adjustment. If adjustment is incorrect, shut engine off, readjust, then restart the engine to recheck adjustment.
  • Page 12 SECTION 1 water for fifteen minutes. A physician, preferably DANGER an eye specialist, should be contacted immedi- ately. K. DO NOT store ether cylinders or air line anti-icer INHALATION HAZARD! system antifreeze compound in operator’s cabs Death or serious injury can result from inhaling or in other similar confined areas.
  • Page 13 SECTION 1 C. Keep all parts of the body and any hand-held K. If the compressor is provided with parking tools or other conductive objects away from brakes, make sure they are set, and in any event, block or chock both sides of all running exposed live parts of electrical system.
  • Page 14 SECTION 1 plied in the compressor. DO NOT attempt to the starting vehicle. DO NOT apply 24V to one jump start using motor generator sets, welders or 12V battery in the compressor. other sources of DC power as serious damage S.
  • Page 15 SECTION 1 3. Check to make certain no one is operating padlock/padlocks and lockout hasps and the machine before turning off the power. restore power only if it is first: 4. Turn off the equipment using normal a. verified that no person will be exposed to shutdown procedure.
  • Page 16 SECTION 1 1.14 SYMBOLS AND REFERENCES The symbols below may or may not be used. Please refer to the decals set forth on the machine for applicable symbols. DIESEL FUEL HEARING PROTECTION ROTARY COMPRESSOR HARD HAT TEST RUN DRAIN SAFETY GLASSES HIGH PRESSURE HEARING PROTECTION SHUT-OFF VALVE...
  • Page 17 SECTION 1 ENGINE START DANGEROUS OUTLET ENGINE ECM REMOTELY CONTROLLED READ/WRITE DATA CORROSIVE INTAKE AIR EXHAUST GAS WARNING FAN GUARD DO NOT MAINTENANCE BELT GUARD BELOW TEMPERATURE DO NOT TOW SERVICE POINT BAR/PSI LOW TEMPERATURE BATTERY STD AIR BATTERY DISCONNECT A/C AIR 24 HOURS RESET...
  • Page 18 SECTION 1 RADIATOR HOUR METER COMPRESSOR AIR AIR-CIRCULATING PRESSURE START AIR-COOLED OIL COOLER CONTROL LIQUID-COOLED OIL COOLER ENGINE PREHEAT LOW TEMP AID LUBRICATION ENGINE WARNING TRAILER TOWING MODE FUEL LEVEL AXEL ENGINE RPM LUBRICANT GREASE ENGINE OIL EXAMINE, CHECK PRESSURE ENGINE COOLANT TEMPERATURE CRUSH/PINCH POINT...
  • Page 19 SECTION 1 DO NOT OPERATE WATER DRAIN WHILE STACKED PRESSURIZED SPRING SEVER (FAN) DO NOT MIX FLUIDS DEF FLUID ONLY AUTO START/STOP SAFETY SYMBOLS 4 FLUID DRAIN...
  • Page 20 SECTION 1...
  • Page 21 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Section 2 DESCRIPTION INTRODUCTION emissions to meet EPA or CE, most federal, state, or local noise requirements. The Sullair compressor unit Sullair Portable Air Compressor models offer is driven by an industrial engine designed to provide superior performance and reliability while requiring enough horsepower at rated conditions.
  • Page 22 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 A1 MOISTURE SEPARATOR A8 RECEIVER TANK A2 REGULATOR VALVES A9 E-STOP A3 ENGINE COOLANT FILL A10 ENGINE MUFFLER/SPARK ARRESTOR A4 ENGINE FLUID COOLER A11 MANUAL ENCLOSURE A5 AFTERCOOLER...
  • Page 23 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL A1 MOISTURE SEPARATOR A8 RECEIVER TANK A2 REGULATOR VALVES A9 E-STOP A3 ENGINE COOLANT FILL A10 ENGINE MUFFLER/SPARK ARRESTOR A4 ENGINE FLUID COOLER A11 MANUAL ENCLOSURE A5 AFTERCOOLER...
  • Page 24 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 SULLAIR COMPRESSOR COMPRESSOR COOLING UNIT, FUNCTIONAL AND LUBRICATION DESCRIPTION SYSTEM, FUNCTIONAL DESCRIPTION Sullair compressors feature the Sullair compressor unit, a single-stage, positive displacement, flood Refer to Figure 2-2. The compressor cooling and lubricated-type compressor.
  • Page 25 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL A1 RECEIVER TANK A3 FLUID FILTER A2 THERMAL VALVE A4 COMPRESSOR OIL COOLER Figure 2-2: Compressor Oil, Cooling and Lubrication - All Models...
  • Page 26 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 CAPACITY CONTROL (5.5 13.8 “HH” PSIG MODELS SYSTEM, FUNCTIONAL With the <PRESSURE> switch in the “HIGH” DESCRIPTION position, the low pressure regulator is blocked off by the high/low solenoid valve allowing the high Refer to Figure 2-3, Figure 2-4 and Figure 2-5.
  • Page 27 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL pressure during all conditions. This pressure is through the cooler producing standard air. The necessary for proper air/fluid separation and proper ambient air, which is forced through the aftercooler fluid circulation.
  • Page 28 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 1. RECEIVER TANK 5. STANDARD AIR 2. MINIMUM PRESSURE CHECK VALVE 6. AFTERCOOLED AIR 3. AIR VALVE 7. A1 TO AFTERCOOLER 4. MOISTURE SEPARATOR 8. A2 FROM AFTERCOOLER...
  • Page 29 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL AIR INLET SYSTEM, Referring to the controller, the engine air filter FUNCTIONAL DESCRIPTION restriction sensor or the compressor air filter restriction sensor will indicate when restriction of the Refer to Figure 2-4.
  • Page 30 PIPING AND INSTRUMENTATION DIAGRAM—LP/HP DUAL (100-175 PSI) 02250201-316 R02 S1...
  • Page 31 PIPING AND INSTRUMENTATION DIAGRAM—LP/HP DUAL (100-175 PSI) Description Description FILTER, AIR VAVLE, REDUCING PRESSURE REGULATOR GAUGE, AIR FILTER RESTRICTION VALVE, PRESSURE DIFF. BYPASS INLET VALVE STRAINER COMPRESSOR VALVE, DRAIN VALVE, RELIEF SEPARATOR, CONTROL MOISTURE SWITCH, TEMPERATURE NOTES: SENSOR, TEMPERATURE DRY SIDE PRESSURE SENSOR, PRESSURE CONTROL PRESSURE SEPARATOR, OIL...
  • Page 32 PIPING AND INSTRUMENTATION DIAGRAM—LP/HP SINGLE (100, 150, 175 PSI) 02250201-316 R02 S2...
  • Page 33 PIPING AND INSTRUMENTATION DIAGRAM—LP/HP SINGLE (100, 150, 175 PSI) Description Description FILTER, AIR STRAINER GAUGE, AIR FILTER RESTRICTION SEPARATOR, OIL INLET VALVE SEPARATOR, CONTROL MOISTURE COMPRESSOR NOTES: VALVE, RELIEF DRY SIDE PRESSURE SWITCH, TEMPERATURE CONTROL PRESSURE SENSOR, TEMPERATURE WET SIDE PRESSURE SENSOR, PRESSURE COMPRESSOR DISCHARGE TEMPERATURE SENSOR VALVE, DRAIN...
  • Page 34 2.10 PIPING AND INSTRUMENTATION DIAGRAM—HHP DUAL (100-200 PSI) 02250201-316 R02 S3...
  • Page 35 2.10 PIPING AND INSTRUMENTATION DIAGRAM—HHP DUAL (100-200 PSI) Description Description FILTER, AIR VAVLE, REDUCING PRESSURE REGULATOR GAUGE, AIR FILTER RESTRICTION VALVE, PRESSURE DIFF. BYPASS INLET VALVE STRAINER COMPRESSOR VALVE, RECURCULATION N.C. VALVE, RELIEF SEPARATOR, CONTROL MOISTURE SWITCH, TEMPERATURE VALVE, DRAIN SENSOR, TEMPERATURE SEPARATOR, OIL SENSOR, PRESSURE...
  • Page 36 2.11 PIPING AND INSTRUMENTATION DIAGRAM—HHP SINGLE (200 PSI) 02250201-316 R02 S4...
  • Page 37 2.11 PIPING AND INSTRUMENTATION DIAGRAM—HHP SINGLE (200 PSI) Description Description FILTER, AIR VAVLE, REDUCING PRESSURE REGULATOR GAUGE, AIR FILTER RESTRICTION VALVE, PRESSURE DIFF. BYPASS INLET VALVE STRAINER COMPRESSOR VALVE, RECIRCULATION N.C. VALVE, RELIEF SEPARATOR, CONTROL MOISTURE SWITCH, TEMPERATURE NOTES: SENSOR, TEMPERATURE DRY SIDE PRESSURE SENSOR, PRESSURE CONTROL PRESSURE...
  • Page 38 2.12 PIPING AND INSTRUMENTATION DIAGRAM—HYDRAULIC SYSTEM 02250201-316 R02 S5...
  • Page 39 NOTES...
  • Page 40 2.13 PIPING AND INSTRUMENTATION DIAGRAM—ENGINE SYSTEM 02250201-316 R02 S6...
  • Page 41 2.13 PIPING AND INSTRUMENTATION DIAGRAM—ENGINE SYSTEM Description Description TURBOCHARGER, ENGINE FILTER, AIR COOLER, CHARGE AIR TANK, FUEL MUFFLER, ENGINE PAN, ENGINE OIL SENDER, FUEL LEVEL GAUGE, FILTER RESTRICTION RAIN CAP, EXHAUST SYSTEM SENSOR, INLET AIR TEMPERATURE FILTER, FUEL W/ WATER SEPARATOR VALVE, RELIEF (INTEGRAL TO ENGINE) PUMP, FUEL (INTERNAL TO ENGINE) VALVE, AIR STOP (OPTIONAL)
  • Page 42 2.14 PIPING AND INSTRUMENTATION DIAGRAM—LP DUAL 02250207-748 R01 S1...
  • Page 43 2.14 PIPING AND INSTRUMENTATION DIAGRAM—LP DUAL Description Description FILTER, AIR SEPARATOR, ELEMENT GAUGE, AIR FILTER RESTRICTION SEPARATOR, OIL INLET VALVE VALVE, DRAIN COMPRESSOR CYLINDER, AIR VALVE, RELIEF VALVE, PRESSURE DIFF. BYPASS SWITCH, TEMPERATURE VALVE, CONTROL PRESSURE REGULATOR SENSOR, TEMPERATURE MANIFOLD, OIL FILTER/THERMALVALVE SENSOR, PRESSURE NOTES: VALVE, DISCHARGE CHECK...
  • Page 44 2.15 PIPING AND INSTRUMENTATION DIAGRAM—LP ENGINE SYSTEM 02250207-748 R01 S2...
  • Page 45 2.15 PIPING AND INSTRUMENTATION DIAGRAM—LP ENGINE SYSTEM Description Description TURBOCHARGER, ENGINE FILTER, AIR COOLER, CHARGE AIR TANK, FUEL MUFFLER, ENGINE PAN, ENGINE OIL SENDER, FUEL LEVEL GAUGE, FILTER RESTRICTION DEARERATION TANK SENSOR, INLET AIR TEMPERATURE FILTER, FUEL W/ WATER SEPARATOR VALVE, RELIEF (INTEGRAL TO ENGINE) PUMP, FUEL (INTERNAL TO ENGINE) VALVE, AIR STOP (OPTIONAL)
  • Page 46 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 2.16 INSTRUMENT PANEL GROUP, FUNCTIONAL DESCRIPTION Refer to Controller Manual, Sullair Part No. 02250201-742. 29-30 HIGH START FORCE SELECT MENU MENU CABIN REGEN PRESSURE LIGHTS TOGGLE SELECT INHIBIT...
  • Page 47 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 2.17 ENGINE CONTROL MODULE, If this is the case, unless there are several occurrences FUNCTIONAL DESCRIPTION of the code in a very short period of time, or, the ECM...
  • Page 48 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 Table 2-1: Cross Reference for Diagnostic Codes and Event Codes from CAT trouble shoot guide (KENR 6848) Diagnostic Code Flash Code Description of Code or Event Code FMI Code...
  • Page 49 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Table 2-1: Cross Reference for Diagnostic Codes and Event Codes from CAT trouble shoot guide (KENR 6848) Diagnostic Code Flash Code Description of Code or Event Code FMI Code...
  • Page 50 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 Table 2-1: Cross Reference for Diagnostic Codes and Event Codes from CAT trouble shoot guide (KENR 6848) Diagnostic Code Flash Code Description of Code or Event Code FMI Code...
  • Page 51 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Table 2-1: Cross Reference for Diagnostic Codes and Event Codes from CAT trouble shoot guide (KENR 6848) Diagnostic Code Flash Code Description of Code or Event Code FMI Code...
  • Page 52 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 1. A1 PISTON PUMP 5. A5 FLUID FILTER 2. A2 GEAR PUMP 6. A6 THERMAL VALVE 3. A3 FLUID COOLER 7. A7 TANK 4. A4 MAIN MOTOR Figure 2-6: Hydraulic Fan Drive System 2.19 ELECTRICAL SYSTEM,...
  • Page 53 NOTES...
  • Page 54 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 2.20 WIRING DIAGRAM 900C 02250192-509 R08 Left...
  • Page 55 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 2.20 WIRING DIAGRAM 900C 02250192-509 R08 Right...
  • Page 56 2.20 WIRING DIAGRAM 900C 02250192-509 R08...
  • Page 57 NOTES...
  • Page 58 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 2 2.21 WIRING DIAGRAM, ELECTRONIC CONTROLLER Figure 2-1: Controller Wire Harness Diagram (02250200-843 R01)
  • Page 59 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 2.21 WIRING DIAGRAM, ELECTRONIC CONTROLLER...
  • Page 60 2.22 WIRING DIAGRAM, CLEAN EMISSIONS MODEL (CEM) INTERFACE 02250192-546 R02...
  • Page 61 SECTION 2 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 2.23 ENGINE EXHAUST levels that comply with EPA/EU regulations. AFTERTREATMENT, Regeneration can be engaged by two methods: FUNCTIONAL DESCRIPTION 1. Regeneration Switch (manual force/ inhibition) Refer to Section 2.23. The Clean Emissions Module 2.
  • Page 62 NOTES...

  • Page 63: Section 3-Specifications

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Section 3 SPECIFICATIONS TABLE OF SPECIFICATIONS—600H, 700HH, 750, 750H, 750HH Table 3-1: Overall Dimensional Specifications—600H, 700HH, 750, 750H, 750HH Length (I) Width Height (II) Weight (wet) Weight (dry) Model Series...
  • Page 64 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 3 Table 3-3: Engine Specifications Engine All Models Make Caterpillar Type C9.3 iT4/Stage IIIB Rated Speed 1800 rpm Horsepower, SAE 300 hp (224 kW) Cylinders Cycles 4.53 x 5.87in...

  • Page 65: Lubrication Guide-Compressor

    Sullair T4 Hydraulic Fan Fluid (II) Annual -20 to 125 (-29 to 52) (I) Sullair part numbers for multi-viscosity lubricants are 250030-757 (5 gallons/18.9 liters), 250030-758 (55 gallons, 208 liter drum) (II) Requirements for other fluids: —Must meet Park Hannifan HF-0 —Maximum viscosity for cold weather operation: 1600 cSt at minimum ambient temperature...

  • Page 66: Application Guide

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 3 APPLICATION GUIDE D-A Lubricant® Company Inc. offers an analysis program for users of D-A products and Sullair AWF. Contact your D-A Lubricant® representative for Refer to Figure 3-1. Sullair Air Compressors are supplied with Sullair AWF which is heavy duty multi- details.

  • Page 67: Identification, Tandem Axle (Dtq)

    IDENTIFICATION, TANDEM AXLE (DTQ) 02250186-726 R00...
  • Page 68 COOLING AIR EXHAUST DOOR ACCESS AIR INTAKE FILTERS AIR CONTROL DOOR INSTRUMENT PANEL DOOR E-STOP DOOR ACCESS AIR INTAKE FILTERS Overall Specifications—600H, 600HH, 750, 750H, OVERALL HEIGHT 750HH, 825, 900H and 1050 OVERALL LENGTH WEIGHT (WET) WEIGHT (DRY) ENGINE EXHAUST AIR OUT LBS.

  • Page 69: General

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Section 4 OPERATION GENERAL for service or indicate the beginning of a malfunction. Before starting your Sullair compressor, read this While Sullair has built into this compressor a section thoroughly and familiarize yourself with the comprehensive array of controls and indicators to controls and indicators—their purpose, location and...
  • Page 70 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 4 CONTROL OR INDICATOR PURPOSE Reducing Regulator Valve Provides regulated air pressure to the inlet valve. Control Regulating Valve Provides an air signal to the inlet valve and engine to close the inlet valve and reduce engine speed to control air delivery according to demand.

  • Page 71: Compressor Start-Up Procedure

    SECTION 4 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL COMPRESSOR START-UP 2. Prior to starting the unit, make certain that PROCEDURE the Auxiliary Fuel Pump Switch is in the cor- rect position. If the fuel source is on-board or 1.

  • Page 72: Exhaust Regeneration Procedure

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 4 EXHAUST REGENERATION until the faulted DPF is replaced. Force regeneration PROCEDURE to reengage automatic feature. If for some reason the regeneration methods do not work and soot levels...

  • Page 73: Shutdown Procedure

    SECTION 4 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SHUTDOWN PROCEDURE The controller will continue to monitor the system pressures and will not power down 1. Close the service valve. until all pressures drop below 10 PSI (0.7 bar).
  • Page 74 NOTES...

  • Page 75: General

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Section 5 MAINTENANCE GENERAL 5. Check the engine coolant level. 6. Check the hydraulic fluid level A good maintenance program is the key to long compressor life. Below is a program that when...

  • Page 76: Maintenance After Initial 50 Hours Of Operation

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 with the recommended coolant using only one brand/ NOTE type. Cross contamination which is caused by adding different types of engine coolants will result in the Caterpillar DEAC DOES NOT require a coolant additives to deplete (dropout);...

  • Page 77: Maintenance Every 100 Hours

    SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 5.11 MAINTENANCE EVERY radiator cleaning may be necessary. YEAR OR 1500 HOURS 3. Check Engine Operator’s Manual required service Change hydraulic system fluid filter element. MAINTENANCE EVERY 300 5.12 MAINTENANCE EVERY...

  • Page 78: 5.15 Parts Replacement & Adjustment Procedures

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 5.15 PARTS REPLACEMENT & ADJUSTMENT PROCEDURES miles of operation when the brake shoes and drums OMPRESSOR LUID HANGE ROCEDURE have "seated," (2) at 3,000 mile intervals, (3) or as Warm-up the compressor for 5 to 10 minutes to used and performance requires.
  • Page 79 SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Figure 5-2: Main Fluid Filter Assembly and Thermostat 1. Capscrew 5. Thermostat Element* Washer 6. O-Ring 3. Upper Housing 7. Lower Housing 4. O-Ring 8. Filter Elements ** the actuating block mounted on the actuation arm.
  • Page 80 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 whichever comes first Table 5-1: Recommended Oil Lubrication Specifications* Use: Axle hubs with tapered roller bearings Service Designation: API-GL-5 Viscosity: SAE 80W-90 ° ° Pour Point: -180 C (0...
  • Page 81 SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 1. DUST COVER 2. INNER LOCK NUT 3. WASHER 4. RUBBER PLUG - FILL POINT 5. OUTER LOCK NUT 6. TANG WASHER 7. OUTER BEARING 8. HUB ASSEMBLY 9.

  • Page 82: Hydraulic System Maintenance

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 9. Run compressor and check for leaks. XLE BEARING ADJUSTMENT The correct end-play adjustment for the bearings is *Repair kit for thermostat element, 0.001” to 0.010”. Refer to Figure 5-4.
  • Page 83 SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Figure 5-6: Fluid Filter Assembly 1. Canister 2. Element * 3. Filter Head YDRAULIC ILTER LEMENT AINTENANCE The filter is located near the hydraulic fluid reservoir and is a cartridge style filter.
  • Page 84 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 4. Next, inspect the tank flange O-ring and replace if necessary. Before installing the lid, re lubricate the O-ring (i.e. Silglyde). Rein- stall the tank lid. Install the capscrews and washers finger tight, then gradually tighten in a crisscross pattern in 4 to 5 steps.
  • Page 85 SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL LEMENT EMOVAL 1. Clean the exterior of the air filter housing. 2. Remove the service cover by unlatching the four hook latches. 3. Remove the primary filter from the housing.
  • Page 86 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 Figure 5-10: Control System Components 1. Pneumatic Inlet Valve 6. START/RUN Solenoid 2. Compass Controller 7. Reducing Pressure Regulator 3. HI/LO Solenoid (Dual Only) 8. Dry Pressure (P 4.

  • Page 87: 5.17 Troubleshooting Guide

    SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL —D ONTROL YSTEM DJUSTMENT RESSURE Refer to Figure 5-9. Prior to adjusting the control Close the service valve and set the “High” system, it is necessary to determine the desired...
  • Page 88 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 Table 5-2: Troubleshooting Chart SYMPTOM PROBABLE CAUSE REMEDY Compressor will not start No fuel Check fuel level and add fuel if necessary. Plugged fuel filter Replace the fuel filter element.
  • Page 89 SECTION 5 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Table 5-2: Troubleshooting Chart SYMPTOM PROBABLE CAUSE REMEDY Improper unloading with Fluid charge lost from spring chamber Add fluid to inlet valve spring chamber by an excessive pressure...
  • Page 90 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 5 Table 5-2: Troubleshooting Chart SYMPTOM PROBABLE CAUSE REMEDY Engine overheating Loose or broken fan belt Tighten or change belt. Dirty radiator core Clean thoroughly. Dirty oil cooler Clean thoroughly.

  • Page 91: Noise Emissions Warranty

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL Section 6 NOISE CONTROL NOISE EMISSIONS control prior to its sale or delivery to the ulti- WARRANTY mate purchaser or while it is in use. 2. The use of the compressor after such device...

  • Page 92: Noise Emissions Maintenance And Maintenance Record Log

    600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 6 NOISE EMISSIONS MAINTENANCE AND MAINTENANCE RECORD LOG The following instructions and maintenance record log book, for the proper maintenance, use and repair of this compressor, is intended to prevent noise emission degradation.
  • Page 93 SECTION 6 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL 3. ANNUAL ENGINE VIBRATION MOUNT INSPECTION At least annually inspect engine vibration mounts for security of attachment and to make sure the resilient parts are intact. DO NOT operate compressor with defective engine mounting system. Remove and replace defective parts by ordering with part numbers indicated in Parts List.
  • Page 94 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 USER MANUAL SECTION 6 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS. In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure.
  • Page 95 NOTES...
  • Page 96 WWW.SULLAIR.COM SULLAIR 3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A. Telephone: 1-219-879-5451 Printed in the U.S.A. Specifications subject to change without prior notice. E12EP...

This manual is also suitable for:

700hh750750h750hh825900h ... Show all

Table of Contents