Advertisement
Advertisement
Table of Contents
Related Manuals for Yamaha YXZ1000R 2020
Summary of Contents for Yamaha YXZ1000R 2020
- Page 1 2020 SERVICE MANUAL YXZ1000R YXZ1000E YXZ1000ET YX10ZXPSL BAS-F8197-E0...
-
Page 3: Important Manual Information
If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from their vehicle and to conform to federal environmental quality objectives. -
Page 4: How To Use This Manual
EBS20004 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. •... - Page 5 EBS20005 SYMBOLS The following symbols are used in this manual for easier understanding. The following symbols are not relevant to every vehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque...
- Page 7 TABLE OF CONTENTS EBS10003 GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM DRIVE TRAIN ELECTRICAL SYSTEM TROUBLESHOOTING...
-
Page 9: General Information
GENERAL INFORMATION IDENTIFICATION .................... 1-1 VEHICLE IDENTIFICATION NUMBER .............1-1 MODEL LABEL..................1-1 FEATURES...................... 1-2 INSTRUMENT FUNCTIONS ..............1-2 SPECIAL TOOLS .................... 1-7... -
Page 10: Vehicle Identification Number
IDENTIFICATION EBS20009 IDENTIFICATION EBS30003 VEHICLE IDENTIFICATION NUMBER The vehicle identification number “1” is stamped into the frame. EBS30004 MODEL LABEL The model label “1” is affixed to the frame under the driver seat. This information will be needed to order spare parts. -
Page 11: Instrument Functions
FEATURES Speedometer EBS20010 FEATURES EBS30008 INSTRUMENT FUNCTIONS Multi-function meter unit 1. Speedometer The speedometer shows the vehicle’s traveling speed. The speedometer can be set to “MPH” or “km/h”. This also changes the odometer and trip- meter units between miles and kilometers. To 1. - Page 12 FEATURES Odometer and tripmeters 4. “MODE” button The clock displays time in 12-hour format. The hour meter shows the total time the engine has been running. The voltage display shows the battery voltage. The coolant temperature display shows the tem- perature of the coolant.
- Page 13 FEATURES [Coolant temperature display] Refer to “SIGNALING SYSTEM” on page 9-23. Transmission gear display 1. Coolant temperature display When the coolant temperature is in the normal 1. Transmission gear display operating range, the temperature will be dis- 2. Neutral indicator light “N” played.
- Page 14 FEATURES [To enter the shift light control mode] • The tachometer needle will start over at 7000 r/ 1. Turn the key to “ ” (off). min after 12000 r/min. 2. Push and hold the “MODE” button. 1. Push the “RESET” button to select the de- 3.
- Page 15 FEATURES 3. Engine trouble warning light “ ” 4. YCC-S system warning light “ ” This model is equipped with a self-diagnosis de- vice for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light and/or the YCC- S system warning light will come on or flash, and the display will indicates a fault code.
-
Page 16: Special Tools
3-6, 5-68 90890-03268 Feeler gauge set YU-26900-9 Valve lapper (ø14) 90890-04101 90890-04101 Valve lapping tool (14mm) YM-A8998 YM-A8998 Yamaha diagnostic tool USB 3-9, 7-17, 9-49 90890-03267 Yamaha diagnostic tool (A/I) 3-9, 7-17, 9-49 90890-03264 Vacuum gauge 3-11 90890-03094 Vacuummate YU-44456... - Page 17 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Oil filter wrench 3-20 90890-01426 Oil filter wrench YU-38411 Vacuum/pressure pump gauge set 3-27, 7-5, 9-170 90890-06756 Mityvac brake bleeding tool YS-42423 Ring nut wrench (R60) 3-39, 3-41, 3-45, 90890-01584 3-47, 4-83, 4-83 Ring nut wrench (R60) YM-01584 Ring nut wrench (R60 1/2square wrench)
- Page 18 Engine compression tester YU-33223 YU-33223 Rotor holding tool 5-20, 5-22, 5-47, 90890-01235 5-48, 5-84, 5-87 Universal magneto and rotor holder YU-01235 Yamaha bond No. 1215 5-25, 5-39, 5-85, 90890-85505 5-110 (Three bond No.1215®) Valve spring compressor 5-30, 5-34 90890-04019 Valve spring compressor...
- Page 19 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Valve guide reamer (ø4.5) 5-31 90890-04118 Valve guide reamer (4.5 mm) YM-04118 Rotor holding tool 5-37, 5-37, 5-38, 90890-04166 5-38 Rotor holding tool YM-04166 Flywheel puller 5-37 90890-01362 Heavy duty puller YU-33270-B Digital circuit tester (CD732) 5-42, 9-163, 90890-03243...
- Page 20 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Piston ring compressor 5-94 90890-05158 Piston ring compressor YM-08037 Universal joint holder 5-109, 5-113, 90890-04062 5-130, 5-131, Universal joint holder 8-13, 8-16 YM-04062 Coupling gear/middle shaft tool 5-109, 5-112 ø25 90890-01229 Gear holder ø35 YM-01229 Damper spring compressor (120 mm)
- Page 21 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Radiator cap tester adapter 90890-01352 Pressure tester adapter YU-33984 YU-33984 Mechanical seal installer (ø30) 6-17 90890-01587 ø30 Mechanical seal installer (ø30) YM-01587 ø10 ø24.5 Middle driven shaft bearing driver 6-17 90890-04058 Middle drive bearing installer 40 & 50 mm YM-04058 Pressure gauge 90890-03153...