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Installation and Operating Manual
Tested &
Listed by
OMNI- Test Laboratories, Inc.
Report #:
215-S-32-4 and 215-S-33-4
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow instructions
may result in property damage, bodily injury, or even death.
If your heater is not properly installed, a house fi re may result. For everyone's safety, follow all Installation and Operating
Directions. Never use makeshift compromises during the installation of this appliance.
Contact your local building or fi re offi cials about restrictions and installation inspection requirements in your area.
These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes.
The French version of this manual is available for download at www.usstove.com
United States Stove Company • 227 Industrial Park Road, South Pittsburg, TN 37380 • Phone #: (800) 750-2723
Model AP5660L
Portland
Oregon USA
SAFETY NOTICE
Save These Instructions
1
Part No.: 852072
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Table of Contents
Related Manuals for USSC Ashley AP5660L
Summary of Contents for USSC Ashley AP5660L
- Page 1 Installation and Operating Manual Model AP5660L Tested & Portland Listed by Oregon USA OMNI- Test Laboratories, Inc. Report #: 215-S-32-4 and 215-S-33-4 SAFETY NOTICE Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
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Page 2: Table Of Contents
TABLE OF CONTENTS Topic Page(s) Introduction ..............................3 Safety Information ............................4 Specifi cations ............................... 6 Operating Instructions ..........................7-8 Thermostat Installation ..........................9 Clearances to Combustibles ........................10 Installing Your Room Heater ........................11-18 Mobile Home Installations ..........................19 Vent Termination Locations ........................21 Maintenance ............................22-25 Troubleshooting .............................26-27 Wiring Diagram ............................28 Replacement Parts List ..........................29 Warranty Card .............................31... -
Page 3: Introduction
Introduction The entire family of United States Stove Company thanks you for purchasing your new pellet burning room heater. At U.S. Stove, we build all of our products with a hands-on approach to detail and quality. Our old world team of Craftsmen take great pride in their superior workmanship to ensure you have years of trouble free use of your pellet heater. -
Page 4: Safety Information
SAFETY INFORMATION Be sure to read the entire owner’s manual prior to installing and operating this Pellet heater. Failure to follow these instructions could result in fi re, property damage, bodily injury or even death. This stove’s exhaust system works with negative combustion chamber pressure and a slight positive chimney pressure, it is extremely important to ensure that the exhaust system is sealed and airtight. - Page 5 SAFETY INFORMATION - continued Keep foreign objects out of the hopper. Contact your local building offi cials to obtain a permit and information on any installation restrictions or inspection require- ments in your area. Be sure to notify your insurance company of your new U.S. Stove Pellet Burning Room Heater. Allow the Pellet Stove Room Heater to cool before performing any maintenance.
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Page 6: Specifications
SPECIFICATIONS Heating Specifi cations: Burn Rate: *43,900 btu’s per hour or 5.1 lbs. of fuel per hour Hopper Capacity: 55 lbs. *Dependent upon quality and heating value of pellet fuel. DIMENSIONS Figure 1 31.45 in [798.9 mm] 24.41 in 27.32 in [620.0 mm] [693.9 mm] 6.00 in... -
Page 7: Operating Instructions
OPERATING INSTRUCTIONS Check and Fill the Fuel Hopper with Pellets: To check and fi ll the hopper, simply lift the hopper door, visually check the hopper and add pellets when needed. CAUTION: DO NOT OVERFILL THE PELLET FUEL HOPPER. AS A SAFETY PRECAUTION, THE AUGER WILL NOT OPERATE AT ANY TIME WHEN FUEL HOPPER DOOR IS OPEN. - Page 8 OPERATING INSTRUCTIONS - continued Control Board Functions: MODE Button: The MODE button allows you to switch operating mode on your pellet stove room heater. Depress the MODE button to switch between Manual and T-STAT modes. As you depress the MODE button, the indicator light above the desired mode will engage.
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Page 9: Thermostat Installation
THERMOSTAT INSTALLATION Optional thermostats are available for use with your pellet stove. A thermostat can help you maintain a constant room temperature. The thermostat option will require the installation of a millivolt type thermostat. NOTE: Your thermostat should be installed by an authorized dealer or service person. Installation of Remote Thermostat: •... -
Page 10: Clearances To Combustibles
CLEARANCES TO COMBUSTIBLES INSTALL ALL VENTS AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER! When your Pellet Stove Room Heater is being installed on a combustible fl oor it is mandatory that a 1/2” (13mm) thick non- combustible hearth pad be installed under the heater. The non-combustible hearth pad must extend at least 6” beyond the fuel loading and ash removal openings and at least the depth of the heater plus 6 inches (152mm) out in front of the heater. -
Page 11: Installing Your Room Heater
INSTALLING YOUR ROOM HEATER You have already made the important decision of choosing your U.S. Stove Pellet Burning Room Heater; now your next step is to determine where to install your new pellet stove heater. To get the most effi cient use of re-circulated heat, you should consider a room that is centrally located within your home. - Page 12 INSTALLING YOUR ROOM HEATER - continued HORIZONTAL EXHAUST VENT INSTALLATION Figure 8 Listed Horizontal Cap Exhaust Vent Combustion Air Intake with approved cap Wall Thimble Mfg. by Pellet Vent Mfg. 6” (152mm) Clearance to Combustibles Floor Protector 6” (152mm) Clearance Front Figure 9 6”...
- Page 13 INSTALLING YOUR ROOM HEATER - continued FREESTANDING INTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2.
- Page 14 INSTALLING YOUR ROOM HEATER - continued FREESTANDING EXTERIOR VERTICAL INSTALLATION 1. Locate your Pellet Stove Room Heater in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. 2.
- Page 15 INSTALLING YOUR ROOM HEATER - continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk...
- Page 16 INSTALLING YOUR ROOM HEATER- continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk UP AND OUT HORIZONTAL TERMINATION KIT FIGURE 12...
- Page 17 INSTALLING YOUR ROOM HEATER- continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT FIGURE 12...
- Page 18 INSTALLING YOUR ROOM HEATER - continued SELKIRK DIRECT-TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk THROUGH THE ROOF VERTICAL TERMINATION KIT FIGURE 14...
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Page 19: Mobile Home Installations
MOBILE HOME INSTALLATION Mobile home installation should be done in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. Canadian installations require that the heater must be connected to a 3 or 4 inch, factory-built chimney conforming to CAN/ULC-S629. -
Page 20: Vent Termination Locations
VENT TERMINATION LOCATIONS Figure 22... -
Page 21: Maintenance
MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED MAY RESULT IN POOR PERFORMANCE AND HAZARDOUS SITUATIONS. CLEAN THE HEATER FREQUENTLY AS ACCUMULATION OF SOOT, CREOSOTE OR FLYASH MAY OCCUR. NEVER CLEAN THE UNIT WHEN HOT. Burn Pot: Note: Let the unit cool to room temperature before inspecting the burn pot. Inspect the burn pot regularly to check that the holes have not become plugged. - Page 22 MAINTENANCE - continued Ash Removal - Freestanding Unit: Remove the ashes periodically to avoid unnecessary ash build up. Ash removal is as follows: 1. Let fi re run out and allow unit cool to room temperature 2. Clean the heat exchanger tubes (see Heat Exchanger Cleaning section) – Make sure Pellet Stove is at room temperature before touching 3.
- Page 23 MAINTENANCE - continued Cleaning Heat Exchanger Tubes – Your Pellet Stove Room Heater is designed with a built in heat exchanger tube cleaner. This should be used every 2 or 3 days to remove ash build up on the heat exchanger tubes, which can reduce heat transfer. The handle, for the heat exchanger tube cleaner, is located in front of the vent tubes on front side of heater.
- Page 24 MAINTENANCE - continued Chimney/Vent System Cleaning: 1. Soot/Creosote Formation – When wood products are burned slowly, they produce tar and other organic vapors which combine with expelled moisture to form soot. The soot vapors condense in the relatively cool chimney fl ue, as a result, soot/creosote residue accumulates on the chimney lining.
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Page 25: Troubleshooting
TROUBLE SHOOTING See page 29 for component locations. The heater will not light. • Check that the heater is plugged in and that the wall outlet has power. • Unplug the unit then check all electrical connections against the Wiring Diagram in this manual. •... - Page 26 TROUBLE SHOOTING - continued The 200 F High-limit switch has tripped. • Reset the switch and determine the cause. It is normally a faulty circulation fan. If the circulation fan does not operate, apply 120 volts directly to the circulation fan. If it still does not operate, replace the circulation fan. Heater will not shut off.
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Page 27: Wiring Diagram
WIRING DIAGRAM Trans AC120V/60HZ White 3 PIN Black 6 PIN THERMOSTAT Orange CIRCULATION Green EXHAUST IGNITION Yellow AUGER INTERLOCK 4 PIN Blue Gray VACUUM SWITCH Brown PROOF OF FIRE SWITCH Orange HIGH LIMIT SWITCH... - Page 28 REPLACEMENT PARTS Contact your authorized U.S. Stove Pellet Burning Room Heater dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance, safety hazards, and will void your Warranty. Key Parts No. Description Qty.
- Page 29 HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR KING OR ASHLEY, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER.
- Page 30 WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: Wood Coal Pellet Gas Other _________________________ Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ Alternative Heat Main Heat Source...
- Page 31 Fold Here Fold Here Fold Here PLACE STAMP HERE United States Stove Company P.O. Box 151 South Pittsburg, TN 37380...
- Page 32 NOTES...