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Trane 2/4TEH3F18B1000A Installer's Manual

Convertible air handlers

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Installer's Guide
Convertible Air Handlers
1-1/2 – 5 Ton
2/4TEH3F18B1000A
2/4TEH3F24B1000A
2/4TEH3F30B1000A
2/4TEH3F36B1000A
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information
pack upon completion of work.
A. GENERAL INFORMATION
WARNING
!
THIS INFORMATION IS FOR USE BY INDIVIDUALS
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL
AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO
REPAIR A CENTRAL AIR CONDITIONING PRODUCT
MAY RESULT IN PERSONAL INJURY AND/OR PROP-
ERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETA-
TION OF THIS INFORMATION, NOR CAN IT ASSUME
ANY LIABILITY IN CONNECTION WITH ITS USE.
CAUTION
!
To prevent shortening its service life, the air handler
should not be used during the finishing phases of con-
struction. The low return air temperatures can lead to
the formation of condensate. Condensate in the pres-
ence of chlorides and fluorides from paint, varnish,
stains, adhesives, cleaning compounds, and cement
creates a corrosive condition which may cause rapid
deterioration of the cabinet and internal components.
These instructions do not cover all variations in systems
or provide for every possible contingency. Should fur-
ther information be desired or particular problems arise
which are not covered sufficiently by this manual, con-
tact your local distributor or the manufacturer as listed
on the air handler nameplate.
These air handlers are shipped from the factory in the
upflow or horizontal right configuration and are fully
convertible to downflow or horizontal left. Refer to
Section B beginning on page 3 for additional informa-
tion.
INSPECTION
Check carefully for any shipping damage. This must
be reported to and claims made against the transpor-
tation company immediately. Check to be sure all
major components are in the unit. Any missing parts
should be reported to your supplier at once, and re-
placed with authorized parts only.
2/4TEH3F42B1000A
2/4TEH3F48B1000A
2/4TEH3F60B1000A
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
*For use with BAYHTR13 or
BAYHTR33 series heaters
ONLY
Contents
General Information
Unit Installation
Upflow
Downflow
Horizontal Left
Horizontal Right
Duct Connections
Refrigerant Piping
Brazing to Evaporator
Condensate Drain Piping
Electrical — Power Wiring
Control Wiring
Hook-up Diagrams
Outline Drawing
Checkout Procedures
CAUTION
!
Cardboard packing material must be removed from in-
side the blower assembly before starting the unit.
Failure to do so may cause indoor blower motor failure.
INSTALLATION LIMITATIONS & RECOMMENDATIONS
The general location of the air handler is normally
selected by the architect, contractor and/or home owner
for the most effective application and satisfaction.
NOTE: CONDENSATION MAY OCCUR ON THE SUR-
FACE OF THE AIR HANDLER WHEN INSTALLED IN AN
UNCONDITIONED LOCATION. WHEN UNITS ARE IN-
STALLED IN UNCONDITIONED SPACES, VERIFY THAT
ALL ELECTRICAL AND REFRIGERANT LINE PEN-
ETRATIONS ON THE AIR HANDLER ARE SEALED
COMPLETELY.
18-GE09D1-9
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3
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Summary of Contents for Trane 2/4TEH3F18B1000A

  • Page 1 Installer’s Guide 18-GE09D1-9 Convertible Air Handlers 1-1/2 – 5 Ton *For use with BAYHTR13 or 2/4TEH3F18B1000A 2/4TEH3F42B1000A BAYHTR33 series heaters 2/4TEH3F24B1000A 2/4TEH3F48B1000A 2/4TEH3F30B1000A 2/4TEH3F60B1000A ONLY 2/4TEH3F36B1000A WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT —...
  • Page 2 APPROX. 3/4" FLANGES ON FIELD FLOOR FABRICATED DUCT OR PLENUM HEADER JOIST JOISTS NAILS NAILS FLOOR OPENING - SIZE MODEL NO. HEADER HEADER TAYBASE100 23-3/4 14-13/16 TAYBASE101 21-3/4 14-13/16 MIN. SPACING TO TAYBASE102 26-3/4 14-13/16 1" 1" ANY COMBUSTIBLE MATERIAL. 18-GE09D1-9 © 2009 Trane...
  • Page 3 CH37D1-1. electric heater, a field installed heater is available from Steam and Flow-through Fan Power Duct- Trane. Only heaters built by Trane are approved for use mounted Humidifiers in the air handler. These heaters have been designed and tested in accordance with UL standards to provide...
  • Page 4 Installer’s Guide ▲ CAUTION When installing the narrow coil baffle, make sure to align the baffle up with the holes so NOT to puncture the coil tubing. c. Position unit on Pedestal or other suitable foun- SCREWS 5-8 dation. If Pedestal is not used, a frame strong LOCATED ON enough to support the total weight must be pro- LEFT SIDE...
  • Page 5 Installer’s Guide the coil. Remove drip tray by gently breaking the drain pan, Figure 9. Fill the bend in the the seal between the drip tray and drain pan. baffle which fits the inner edge of the drain pan b. Remove the factory installed baffle assembly with non-acetic acid RTV type adhesive/sealant from the apex of the coil by using a 5/16"...
  • Page 6 Installer’s Guide k. If a return duct is connected to the air handler, it ceed the face velocity of the filter being used. must be the same dimensions as the return The factory installed filter should then be opening shown in the outline drawing. removed from the unit.
  • Page 7 Installer’s Guide j. No sheetmetal screws may be used to attach re- turn ductwork on the side of the unit. k. Openings where field wiring enters the cabinet must be completely sealed. Location of power entry is shown on the outline drawing. Use 2.5"...
  • Page 8 Installer’s Guide Convertible duct flanges are provided on the discharge Flange Attachment opening to provide a “flush fit” for 3/4" or 1-1/2" duct board applications. See the Outline drawing for sizes of the duct connections. After the duct is secured, seal around the supply duct to prevent air leakage.
  • Page 9 Installer’s Guide 2. Field supplied tubing should be cut square, round 1. The primary drain line must be trapped with a mini- and free of burrs at the connecting end. Clean the mum of 2" water seal as shown in Figures 15 & 16. tubing to prevent contaminants from entering the Do not use preformed 3/4"...
  • Page 10 Installer’s Guide cated on blower housing and in the Service Facts MANUFACTURED TRAPS document included with the unit. 2. The selection of wire and fuse sizes should be made according to the Minimum Branch Circuit Ampacity and the Maximum Overcurrent Device listed on the unit nameplate.
  • Page 11 Installer’s Guide 2/4TEH AIR HANDLER WITH HEAT PUMP WITH SUPPLEMENTAL HEAT From Dwg. B801082 Rev. 2 18-GE09D1-9...
  • Page 12 Installer’s Guide 2/4TEH AIR HANDLERS WITH SINGLE SPEED COOLING UNIT, 1 STAGE HEAT From Dwg. B801083 Rev.2 18-GE09D1-9...
  • Page 13 Installer’s Guide 2/4TEH AIR HANDLER WITH SINGLE SPEED COOLING UNIT, 2 STAGE HEAT From Dwg.B801081 Rev. 2 18-GE09D1-9...
  • Page 14 Installer’s Guide OUTLINE DRAWING FOR 2/4TEH3F18-60B 18-GE09D1-9...
  • Page 15 Installer’s Guide 2/4TEH AIR HANDLER DIMENSIONAL DATA 2/4TEH3F48B & 60B Are two piece cabinets MODEL 2/4TEH3F18B 43.00 21.50 2/4TEH3F24B 43.00 21.50 2/4TEH3F30B 45.00 21.50 2/4TEH3F36B 45.00 21.50 2/4TEH3F42B 51.75 23.50 2/4TEH3F48B 57.90 23.50 2/4TEH3F60B 57.90 23.50 18-GE09D1-9...
  • Page 16 3. Check circuit protection for proper size per nameplate specifications ............. [ ] 4. Check control box panel — in place and secured ..................[ ] NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM. Trane 04/09 6200 Troup Highway Tyler, TX 75707 www.trane.com...