Toyotomi Oil Miser OM-128HH Operation Instructions Manual

Toyotomi Oil Miser OM-128HH Operation Instructions Manual

Instantaneous oil-fired water heater
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Instantaneous Oil-Fired Water Heater
Operation and Maintenance Instructions
IMPORTANT
READ AND UNDERSTAND INSTRUCTIONS BEFORE INSTALLING OR USING THIS WATER HEATER.
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. CHECK LOCAL CODES AND ORDINANCES FOR
PERMITTED USE.
CAUTION
THIS WATER HEATER SHALL NOT BE USED FOR COMMERCIAL USE OR FOR ANY PURPOSES OTHER
THAN HOT WATER SUPPLY USES. OTHER USAGE MAY CAUSE A MALFUNCTION OR SHORTEN ITS
SERVICE LIFE. DO NOT REMOVE THE RATING PLATE AND LABELS FROM THE WATER HEATER UNIT.
Safety Tipsยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 1
Safety Features ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 3
Specifications ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 4
Control Panelยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 5
Dimensional Outline ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 5
Construction ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 6
Wiring Diagramยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท6
Fuel Guide ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 7
Fueling ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 8
OM-128HH
MODEL
CONTENTS
Inspection Before Operation ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 8
Operationยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 9
Adjusting Water Temperature ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 9
Flow Rate and Water Temperature ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 10
Turning Unit Off ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 10
Operation Control by Timer (Option) ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 10
Preventing Freeze Up ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 10
Long Term Inactivityยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 11
Inspection and Maintenanceยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 12
Inspection and Maintenance Items ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 12
Troubleshooting ยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยทยท 13

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Summary of Contents for Toyotomi Oil Miser OM-128HH

  • Page 1: Table Of Contents

    Instantaneous Oil-Fired Water Heater Operation and Maintenance Instructions OM-128HH MODEL IMPORTANT READ AND UNDERSTAND INSTRUCTIONS BEFORE INSTALLING OR USING THIS WATER HEATER. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. CHECK LOCAL CODES AND ORDINANCES FOR PERMITTED USE. CAUTION THIS WATER HEATER SHALL NOT BE USED FOR COMMERCIAL USE OR FOR ANY PURPOSES OTHER THAN HOT WATER SUPPLY USES.
  • Page 2: Section A

    SECTION A: SAFETY TIPS BE SURE TO FOLLOW THE FOLLOWING INSTRUCTIONS. The instructions which are contained in this manual are classified into the following two types, which are "WARNING" and "CAUTION". These instructions are intended to provide important information for safe operation.
  • Page 3 OTHER PRECAUTIONS This unit is only for indoor use. Avoid its exposure to rain or moisture. Do not use for drinking or cooking until the water supply has been approved by local authorities. Hot water (or cold water) left in heat exchanger or piping for long period of time must not used for cook- ing or drinking.
  • Page 4: Safety Features

    SAFETY FEATURES Ignition Safety Device (Flame Sensor) The unit will automatically stop all operations if ignition fails or if the flame fails during combustion. ''WARNING'' lamp will light. High Limit Thermistor In order to prevent burns, the high limit thermistor automatically stops all operations if the water in the heat exchanger reaches abnormally high temperatures due to temperature controller malfunction.
  • Page 5: Section B

    SECTION B: SPECIFICATIONS SPECIFICATIONS Model: OM-128HH Type: Combustion Type Pressure Vapor Flue Pipe Forced Flue Heating Supply System On Demand Source of Water Direct Connection to Main Supply Ignition: High Voltage Discharge Spark Fuel: ASTM D3699 1-K Kerosene, ASTM D396 Low Sulfur No.1 or No. 2 Fuel Oil, or ASTM D975 Ultra Low Sulfur Diesel (ULSD) Steady-State Efficiency: 87.0%...
  • Page 6: Control Panel

    CONTROL PANEL Temp Selector Knob Power Switch Operation Lamp Burner Lamp Warning Lamp 130° F POWER OPERATION BURNER WARNING VERY HOT COLD ON/OFF THERMOSTAT DIMENSIONAL OUTLINE 3/16” (5mm) 12-5/8” (320mm) Exhaust Outlet ø2-3/4”(ø70mm) Air Intake Inlet ø2-3/4”(ø70mm) Temperature and Pressure Relief Valve Installation Opening Access Cover (NPT 3/4”) Female...
  • Page 7: Construction

    CONSTRUCTION Heat Exchanger Bi-Metal Switch Thernistor High Limit Thermistor Air Pressure Switch Main Circuit Board Intake Air Duct Heat Exchanger Flame Sensor Fuel Pump Ignition Transformer Burner Fusible Link Valve Strainer WIRING DIAGRAM...
  • Page 8: Section C

    SECTION C: FUEL GUIDE The OM-128HH is designed for use with ASTM D3699 1-K Kerosene, ASTM D396 Low Sulfur No.1 or No. 2 Fuel Oil, or ASTM D975 Ultra Low Sulfur Diesel (ULSD) only. Use of low-quality oil will cause burner perfor- mance to drop, leading to abnormal combustion and reduced the unit life.
  • Page 9: Section D

    SECTION D: OPERATION FUELING WARNING: Use ASTM D3699 1-K Kerosene, ASTM D396 Low Sulfur No.1 or No. 2 Fuel Oil, or ASTM D975 Ultra Low Sulfur Diesel (ULSD) only. Never use gasoline, thinner, benzene, light oil or waste oil, or any other high volatile liquids. CAUTION: Make sure that the fuel is clean and free from dirt and water.
  • Page 10: Operation

    OPERATION ¡ High water temperature setting increases the risk of scald injury. CAUTION: ¡ Thermostat has been set at factory to about 130˚F. ¡ Risk of scald injury. When using a shower, feel the temperature of the water with your hand before getting under the water.
  • Page 11: Flow Rate And Water Temperature

    FLOW RATE AND WATER TEMPERATURE SEASON INCOMING WATER TEMP HOT WATER TEMP FLOW RATE SUMMER 80˚F 120˚F (40˚F RISE) 6.2 GPM SPRING & FALL 60˚F 120˚F (60˚F RISE) 4.1 GPM WINTER 40˚F 120˚F (80˚F RISE) 3.1 GPM NOTE: Whenever high temperature water is required for continuous demand, lessen the flow rate. Whenever low temperature water is required, the flow rate may be increased.
  • Page 12: Long Term Inactivity

    DRAINING WATER When you do not plan to use the unit for an extended period, the following procedures are recommend- 1. Turn the unit off. 2. Disconnect the power supply cord. 3. Close the fuel tank valve securely. 4. After closing the main water supply valve, open up all the faucets. 5.
  • Page 13: Section E

    SECTION E: ROUTINE MAINTENANCE INSPECTION AND MAINTENANCE WARNING: RISK OF INJURY FROM MOVING PARTS AND ELECTRICAL SHOCK. Disconnect the power sup ply cord before inspecting and servicing unit.All repairs should be left to professionals. RISK OF BACKFIRE AND INDOOR POLLUTION. Before operation make sure the flue pipe is free of snow, icing, leaves, bird's nest or strong drafts.
  • Page 14: Section F

    10. TEMPERATURE AND PRESSURE RELIEF VALVE (ONCE A MONTH) The temperature and pressure relief valve may become immovable at times due to corrosion of pipes or mineral deposits In the pipes. Pull up the lever of the temperature and pressure relief valve every month and make sure the valve is movable.
  • Page 15 PROBLEM CAUSE SOLUTION POWER LAMP FAILS Disconnected power supply cord Connect power supply cord. TO TURN ON Flame sensor malfunction WARNING LAMP Consult your dealer. Light on Flame Sensor LIGHTS AFTER Consult your dealer. Thermistor malfunction TURNING ON. Consult your dealer. BLOWER MOTOR Abnormal location and adjust- Consult your dealer.
  • Page 16 WHO IS COVERED: The original purchaser at retail. WHAT WE WILL DO: TOYOTOMI will either repair or replace, at its option, all defective parts free of charge that are covered by this limited warranty through the nearest authorized dealer or distributor of TOYOTOMI.

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Om-128hh

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