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WERKSTATT-
MANUAL DE
MANUEL DE
MANUALE
SERVICE
REPARACIONES
RÉPARATION
HANDBUCH
MANUAL
DELLE
RIPARAZIONI
B90B
B90BLR
B100B
B100BLR
B100BTC
B110B
B110BTC
B115B
Radbagger
Backhoe Loaders
Pelles sur Pneus
Terne
Excavadoras de Ruedas
Druckschrift Nr. 84428667A1
Impreso núm. 84428668A1
Stampato N. 84428665A1
Imprimé N. 84428666A1
Print No. 84428663A1
MANUALE DELLE RIPARAZIONI
MANUAL DE REPARACIONES
MANUEL DE RÉPARATION
WERKSTATT-HANDBUCH
SERVICE MANUAL
B90B / B90BLR / B100B / B100BLR / B100BTC
B110B / B110BTC / B115B
Pelles sur Pneus
Radbagger
Backhoe Loaders
Terne
Excavadoras de Ruedas
Druckschrift Nr. 84428667A1
Impreso núm. 84428668A1
Stampato N. 84428665A1
Imprimé N. 84428666A1
Print No. 84428663A1
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Table of Contents
Related Manuals for New Holland B90BLR
Summary of Contents for New Holland B90BLR
- Page 1 MANUAL DE MANUEL DE MANUALE SERVICE REPARACIONES RÉPARATION HANDBUCH MANUAL DELLE RIPARAZIONI B90B B90B / B90BLR / B100B / B100BLR / B100BTC B90BLR B110B / B110BTC / B115B B100B Pelles sur Pneus Radbagger Backhoe Loaders Terne Excavadoras de Ruedas B100BLR B100BTC...
- Page 2 SPICER OFF-HIGHWAY AXLE DIVISION Find manuals at http://best-manuals.com/search?&s=NH-84428663A1...
- Page 3 The Service Manual consists of two volumes: tion to carry out service and repair on machine - B90B - B90BLR - B100B - B100BLR - B100BTC and on engine, necessary tools to carry out those - B110B - B110BTC - B115B operations and information on service standard, Service Manual for “Loader backhoe”...
- Page 4 PREVENT ACCIDENTS The majority of accidents and injuries which occur in the workshop, at the worksite or on the road, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason most accidents can be prevented by recognizing the real cause and taking the necessary precautions, before the accident occurs.
- Page 5 LOADER BACKHOE MODELS The complete range of Loader Backhoe models described in this manual are identified below: B90B B100B B110B B115B B90BLR B100BLR B110BTC B100BTC Powershift Powershuttle Stabilizer sideshift Stabilizer center pivot Rops “Pilot” backhoe attachment controls Backhoe attachment mechanical...
- Page 6 Find manuals at http://best-manuals.com/search?&s=NH-84428663A1...
- Page 7 INDEX SECTION 00 - SAFETY RULES FOREWORD..............................4 SAFETY INSTRUCTIONS ..........................6 PREVENTION OF FIRE OR EXPLOSIONS..................... 8 PREVENTION OF BURNS ..........................9 PRECAUTIONS FOR WASTE DISPOSAL..................... 10 SECTION 01 - MAINTENANCE SECTION 02 - TECHNICAL SPECIFICATIONS MODELS................................3 IDENTIFICATION OF MAIN COMPONENTS....................4 TECHNICAL SPECIFICATIONS........................
- Page 8 INDEX SECTION 21 - TRANSMISSION POWERSHUTTLE TRANSMISSION........................ 3 TECHNICAL SPECIFICATIONS........................4 HYDRAULIC DIAGRAM..........................7 CONTROLS ............................... 13 LUBRICATION ............................17 GREASING ..............................20 REMOVAL FROM MACHINE ........................22 DISASSEMBLY AND ASSEMBLY......................23 TROUBLESHOOTING ..........................148 REPAIR TIMES............................152 SPECIAL TOOLS............................. 153 POWERSHIFT TRANSMISSION........................
- Page 9 INDEX SECTION 27 - REAR AXLE 2WS REAR AXLE (B90B - B100B - B100BTC) ..........................3 TECHNICAL SPECIFICATIONS........................3 LUBRICATION AND GREASING ........................ 5 REMOVAL FROM MACHINE ........................7 DISASSEMBLY AND ASSEMBLY....................... 8 TROUBLESHOOTING..........................61 REPAIR TIMES............................67 SPECIAL TOOLS............................68 2WS REAR AXLE (B110B - B110BTC) ............................
- Page 10 INDEX HYDRAULIC PUMP ............................15 HYDRAULIC FIXED-FLOW-RATE GEAR PUMP..................15 HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP................26 CONTROL VALVES............................40 LOADER CONTROL VALVE ........................49 BACKHOE ATTACHMENT CONTROL VALVE..................53 RELIEF VALVES............................65 BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE ..........74 ACCUMULATOR “GLIDE RIDE”...
- Page 11 INDEX COMPONENTS OF THE UPPER PART ....................12 SECTION 41 - STEERING SYSTEM DESCRIPTION ..............................3 2WS STEERING SYSTEM ..........................4 4WS STEERING SYSTEM ..........................7 POWER STEERING ............................11 TECHNICAL SPECIFICATIONS........................ 11 COMPONENTS ............................13 DISASSEMBLY............................15 ASSEMBLY..............................18 SECTION 50 - CAB HEATING AND AIR CONDITIONING TECHNICAL SPECIFICATIONS........................
- Page 12 INDEX FRONT INSTRUMENT PANEL ......................... 88 SIDE INSTRUMENT CLUSTER PANEL (B90B) ..................91 SIDE INSTRUMENT CLUSTER PANEL (B100B - B100BTC - B110B - B110BTC - B115B)....93 SIDE INSTRUMENT CLUSTER (B90B) ....................95 SIDE INSTRUMENT CLUSTER (B100B - B100BTC - B110B - B110BTC - B115B)......... 97 ANTI-START SYSTEM ..........................
- Page 13 INDEX (B90B - B100B - B110B)..........................12 LOADER ATTACHMENT SAFETY STRUT (B100BTC - B110BTC - B115B) ........................14 REMOVAL AND INSTALLATION OF LOADER BUCKET................15 LOADER BUCKET (B90B - B100B - B110B) .................... 15 LOADER BUCKET (B100BTC - B110BTC - B115B)................. 16 LOADER BUCKET WITH FORKS (Optional) ....................
- Page 14 INDEX...
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Page 15: Section 00 - Safety Rules
B90B - B90BLR B100B - B100BLR - B100BTC B110B - B110BTC B115B SECTION 00 - SAFETY RULES... - Page 16 SECTION 00 - SAFETY RULES...
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Page 17: Safety Instructions
SECTION 00 - SAFETY RULES SAFETY INSTRUCTIONS WARNING This warning symbol points out important mes- sages involving your safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity. - Page 18 SECTION 00 - SAFETY RULES FOREWORD Loader backhoes B90B - B90BLR - B100B - B100BLR - B100BTC - B110B - B110BTC - B115B have been designed to perform most earth-moving operations. If you use this machine for duties involving the use...
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Page 19: Warranty
SECTION 00 - SAFETY RULES Carefully read this Operator’s Manual and store it in SPARE PARTS the cab for quick location and reference. The “non-genuine” spare parts have not been Instructions concerning safety, operation and main- checked and authorized by the Manufacturer. tenance have been developed to permit safe serv- The assembly and/or use of such products may ice and repair of this machine without any risk. - Page 20 SECTION 00 - SAFETY RULES SAFETY INSTRUCTIONS Carefully read the safety rules contained herein and follow advised precautions to avoid potential haz- ards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you.
- Page 21 SECTION 00 - SAFETY RULES Wear close fitting clothing and safety equipment appropriate for the job: - safety helmet; - safety shoes; - heavy gloves; - reflective clothing; - wet weather clothing. If the environment conditions make it necessary, the following personal safety equipment should be at hand: - respirators (or dustproof masks);...
- Page 22 SECTION 00 - SAFETY RULES PREVENTION OF FIRE OR EXPLOSIONS The engine fuel can originate an explosion or a fire. Never refuel when the engine is running. Do not smoke during refuelling. Take all the necessary safety measures when weld- ing, grinding or when working near a naked flame.
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Page 23: Prevention Of Burns
SECTION 00 - SAFETY RULES PREVENTION OF BURNS The battery electrolyte generates severe burns. The battery contains sulphuric acid. Avoid any contact with the skin, eyes or clothing. Antidote: - EXTERNAL: rinse well with water, removing any soiled clothing. - INTERNAL: avoid vomiting. Drink water to rinse your mouth. -
Page 24: Precautions For Waste Disposal
SECTION 00 - SAFETY RULES PRECAUTIONS FOR WASTE DISPOSAL Improperly disposing of waste can threaten the envi- ronment. Each country has its own Regulations on this sub- ject. It is therefore advisable to prepare suitable con- tainers to collect and store momentarily all solid and fluid materials that must not be scattered in the envi- ronment to avoid pollution. -
Page 25: Section 01 - Maintenance
B90B - B90BLR B100B - B100BLR - B100BTC B110B - B110BTC B115B SECTION 01 - MAINTENANCE... - Page 26 SECTION 01 - MAINTENANCE...
- Page 27 SECTION 01 - MAINTENANCE Do not carry out any service operation until you have read and understood the instructions and warnings given in this manual. Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including information on the replace- ment of parts and equipment as this service con- cerns exclusively the qualified personnel.
- Page 28 SECTION 01 - MAINTENANCE Place some wedges under the wheels so as to pre- vent the machine from moving. Unauthorized modifications of the machine can cause serious injuries. Do not carry out any modification on this machine without obtaining prior authorization from your Dealer.
- Page 29 SECTION 01 - MAINTENANCE When checking the tyre pressure or during an infla- tion operation, never stay in front of the tyre but always keep to the tread side. Always use an inflation cage when the wheel is removed from the machine. Keep all other persons away from the area.
- Page 30 SECTION 01 - MAINTENANCE NOTE:...
- Page 31 B90B - B90BLR B100B - B100BLR - B100BTC B110B - B110BTC B115B SECTION 02 - TECHNICAL SPECIFICATIONS MODELS................................3 IDENTIFICATION OF MAIN COMPONENTS....................4 TECHNICAL SPECIFICATIONS........................7 DIESEL ENGINE ............................7 TRANSMISSION............................10 AXLES ............................... 11 BRAKES ..............................11 STEERING..............................12 HYDRAULIC SYSTEM ..........................
- Page 32 SECTION 02 - TECHNICAL SPECIFICATIONS...
- Page 33 SECTION 02 - TECHNICAL SPECIFICATIONS MODELS B90B B100B B110B B115B B90BLR B100BLR B110BTC B100BTC • • Powershift • • • Powershuttle • • • • Stabilizer sideshift • • Stabilizer center pivot • • • • • Rops • •...
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Page 34: Identification Of Main Components
SECTION 02 - TECHNICAL SPECIFICATIONS IDENTIFICATION OF MAIN COMPONENTS SIDESHIFT VERSION 1. Loader bucket 8. Backhoe attachment boom 2. Loader arm 9. Dipper or telescopic dipper 3. Front axle 10. Backhoe bucket 4. Fuel tank 11. Backhoe attachment sideshift carriage 5. - Page 35 SECTION 02 - TECHNICAL SPECIFICATIONS TC VERSION 1. Loader bucket 8. Backhoe attachment boom 2. Loader arm 9. Dipper or telescopic dipper 3. Front axle 10. Backhoe bucket 4. Fuel tank 11. Backhoe attachment sideshift carriage 5. Rear axle 12. Stabilizers 6.
- Page 36 SECTION 02 - TECHNICAL SPECIFICATIONS CENTER PIVOT VERSION 1. Loader bucket 8. Backhoe attachment boom 2. Loader arm 9. Dipper or telescopic dipper 3. Front axle 10. Backhoe bucket 4. Fuel tank 11. Stabilizers 5. Rear axle 12. Battery box 6.
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Page 37: Diesel Engine
SECTION 02 - TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS DIESEL ENGINE 72 kW - 97 HP ENGINE (B90B) Specifications (ISO 14396) ..................72 kW - 97 HP @ 2200 rpm Model ............................F4GE9484C*601 Type ............................diesel, mechanical No. of cylinders ..............................4 Valves per cylinder............................ - Page 38 SECTION 02 - TECHNICAL SPECIFICATIONS 72 kW - 97 HP ENGINE (B100B - B100BTC) Specifications (ISO 14396) ..................72 kW - 97 HP @ 2200 rpm Model ............................. F4HE0484G*J102 Type ............................diesel, electronic No. of cylinders ..............................4 Valves per cylinder............................4 Bore...............................
- Page 39 SECTION 02 - TECHNICAL SPECIFICATIONS 82 kW - 110 HP ENGINE (B110B - B110BTC - B115B) Specifications (ISO 14396) ................... 82 kW - 110 HP @ 2200 rpm Model (B110B-B110BTC) ...................... F4HE9484C*J102 Model (B115B) ........................F4HE9484C*J103 Type ............................diesel, electronic No. of cylinders ..............................4 Valves per cylinder............................
- Page 40 SECTION 02 - TECHNICAL SPECIFICATIONS TRANSMISSION 2WD/2WS TRANSMISSION - POWERSHUTTLE (B90B) Model ........................CARRARO TLB1 MPB 2WD Type (4x4) ....................4 forward and 4 reverse travel gears Torque converter ratio..........................2.38 Transmission ratios: 1st gear .................forward travel 5.603:1 reverse travel 4.643:1 2nd gear ................forward travel 3.481:1 reverse travel 2.884:1 3rd gear.................forward travel 1.585:1...
- Page 41 SECTION 02 - TECHNICAL SPECIFICATIONS AXLES FRONT AXLES Front 2WD/2WS axle (B90B) Model ................................CNH Type ................................steering 4WD/2WS front axle (B90B - B100B - B100BTC - B110B - B110BTC) Model ................................CNH Type ................................steering 4WD/4WS front axle (B115B) Model ............................CARRARO 26.32 Type ................................steering REAR AXLES 2WS rear axle...
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Page 42: Power Steering
SECTION 02 - TECHNICAL SPECIFICATIONS STEERING 2WS ............................... 2 wheel steer 4WS ............................... 4 wheel steer System pressure ....................170 ÷ 175 bar (2465 ÷ 2538 psi) POWER STEERING 2WS (with variable-flow-rate pump) Model ........................EATON P/N 403 -8754-04 Flow rate ........................160 cm /rev (9.76 in /rev) Shock valve adjustment ...................... -
Page 43: Front Counterweight
SECTION 02 - TECHNICAL SPECIFICATIONS FRONT COUNTERWEIGHT COUNTERWEIGHT - 2WS Standard ..........................127.3 kg (281 lb) Medium ............................370 kg (816 lb) Big............................483.7 kg (1066 lb) COUNTERWEIGHT - 4WS Standard ..........................125.5 kg (276 lb) Medium ............................333 kg (733 lb) NOISE AND VIBRATION LEVELS NOISE LEVEL Certified by the Manufacturer. - Page 44 SECTION 02 - TECHNICAL SPECIFICATIONS TYRES TYRE TYPES Tyres - 2WS Front tyres Rear tyres 11L-16 F3 12PR 18.4-26 R4 10PR 11L-16 F3 12PR 16.9-28 R4 10PR 12.5/80 - 18 I3 18.4-26 R4 10PR 12.5/80 - 18 I3 16.9-28 R4 10PR 320/80 R18 IT 520 480/80 R26 Tyres - 4WS...
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Page 45: Dimensions And Performance
SECTION 02 - TECHNICAL SPECIFICATIONS DIMENSIONS AND PERFORMANCE DIMENSIONS - 2WS SIDESHIFT Front tyres ............................. 12.5/80-18 I3 Rear tyres ............................18.4-26 R4 Standard loader bucket......................0.88 m (31.07 ft Standard backhoe bucket ...................... 910 mm (35.82 in) Overall machine length 5825 mm (229.33 in) Loader bucket reach 1870 mm (73.62 in) Wheel base... - Page 46 SECTION 02 - TECHNICAL SPECIFICATIONS DIMENSIONS - 2WS CENTER PIVOT Front tyres ............................. 12.5/80-18 I3 Rear tyres............................18.4-26 R4 Standard loader bucket ......................0.88 m (31.07 ft Standard backhoe bucket ...................... 910 mm (35.82 in) Overall machine length 6985 mm (274.99 in) Loader bucket reach 1870 mm (73.62 in) Wheel base...
- Page 47 SECTION 02 - TECHNICAL SPECIFICATIONS DIMENSIONS - 2WS TC - SIDESHIFT Front tyres ............................. 12.5/80-18 I3 Rear tyres ............................18.4-26 R4 Standard loader bucket......................0.88 m (31.07 ft Standard backhoe bucket ...................... 910 mm (35.82 in) Overall machine length 5928 mm (233.38 in) Loader bucket reach 1973 mm (77.68 in) Wheel base...
- Page 48 SECTION 02 - TECHNICAL SPECIFICATIONS DIMENSIONS - 4WS SIDESHIFT Front and rear tyres........................ 440/80-R28 IT530 Standard loader bucket ......................1.15 m (40.61 ft Standard backhoe bucket ...................... 910 mm (35.82 in) Overall machine length 5945 mm (234.05 in) Loader bucket reach 1965 mm (77.36 in) Wheel base 2200 mm (86.61 in)
- Page 49 SECTION 02 - TECHNICAL SPECIFICATIONS DIMENSIONS - 4WS CENTER PIVOT Front and rear tyres .......................440/80 R28 IT530 Standard loader bucket......................1.15 m (40.61 ft Standard backhoe bucket ...................... 910 mm (35.82 in) Overall machine length 7080 mm (278.73 in) Loader bucket reach 1970 mm (77.55 in) Wheel base 2200 mm (86.61 in)
- Page 50 SECTION 02 - TECHNICAL SPECIFICATIONS LOADER ATTACHMENT PERFORMANCE B90B, B100B AND B110B [WITH STANDARD BUCKET 1 m (35.3 ft Front counterweight A. Maximum height/dimensions B. Maximum height of loader bucket pin/pivot C. Maximum dumping height D. Digging depth E. Loader attachment reach when raised in dumping position F.
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