New Holland LS160 Workshop Manual
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New Holland LS160 Workshop Manual

New Holland LS160 Workshop Manual

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Summary of Contents for New Holland LS160

  • Page 1 LS160 LS170 Workshop Manual Workshop Manual Print English LS160 LS170...

  • Page 2: Table Of Contents

    SECTION 00 – GENERAL INFORMATION CONTENTS Section Description Page Introduction ..............00-2 About Improvements .

  • Page 3: Introduction

    (the location of the Models LS160 and LS170 skid steers. Use it in these numbers is described later in this section). conjunction with the operator’s manual which is Record the serial numbers here.

  • Page 4: Company Policy

    We would like to point out that “NON-GENUINE” parts and accessories have not been examined and released by NEW HOLLAND. The installation and or use of such products could have negative effects upon the design characteristics of your machine and thereby affect its safety. NEW HOLLAND is not liable for any damage caused by the use of “NON-GENUINE”...

  • Page 5: Precautionary Statements

    SECTION 00 - GENERAL INFORMATION PRECAUTIONARY STATEMENTS DANGER The word “DANGER” denotes a forbidden practice in connection with a serious hazard. PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, Failure to follow the “CAUTION”, “WARNING”, and “WARNING”, and “DANGER”) followed by specific “DANGER”...
  • Page 6 SECTION 00 - GENERAL INFORMATION SAFETY PRECAUTIONS ground battery cable. This will shut off power to the eic and prevent damage to the eic CAUTION board or blowing the 5-amp fuses if the board is accidentally grounded. Unsafe operating practices and improper use of the skid steer and its attachments on the part of 16.
  • Page 7 Headlights, warning lights and smv signs are available through your new holland dealer. DANGER Fasten seat belt before starting engine! 39. Keep the skid steer clean. Do not allow trash, debris or other articles to accumulate in the...

  • Page 8: General Safety Information

    SECTION 00 - GENERAL INFORMATION GENERAL SAFETY INFORMATION If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors HANDLE FLUIDS SAFELY unfamiliar with this type of injury should reference a When you work around fuel or other flammable knowledgeable medical source.
  • Page 9 SECTION 00 - GENERAL INFORMATION WARNING plate. If servicing requires the complete skid steer to be in the supported position, support all four wheels Engine starting with a booster battery requires off the ground using adequate jack stands or blocks. extreme care as batteries produce explosive gases.

  • Page 10: Machine Model And Serial Number Location

    SECTION 00 - GENERAL INFORMATION MACHINE MODEL AND SERIAL NUMBER LOCATION The skid steer model and serial number tag is located on the right front interior of the operator’s cab at 1. 2534-05 ENGINE MODEL AND SERIAL NUMBER LOCATION The engine model and serial number is located on the left side of the block at 1.
  • Page 11 SECTION 00 - GENERAL INFORMATION MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS INCH HARDWARE AND LOCKNUTS SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 LOCKNUTS NOMINAL UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED GR.B GR.C NOMINAL SIZE W/ZnCr...
  • Page 12 SECTION 00 - GENERAL INFORMATION MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS METRIC HARDWARE AND LOCKNUTS CLASS 5.8 CLASS 8.8 CLASS 10.9 LOCKNUT NOMINAL CL.8 SIZE UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED W/CL8.8 W/ZnCr W/ZnCr W/ZnCr BOLT 15* (1.7)

  • Page 13: Installation Of Adjustable Fittings In Straight Thread O Ring Bosses

    SECTION 00 - GENERAL INFORMATION INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O ring by coating it with a light oil or petroleum. Install the O ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove, 4.

  • Page 14: Pipe Thread Fitting Torque

    1/2″ – 14 41 N⋅m (30 ft. lbs.) 3/4″ – 14 54 N⋅m (40 ft. lbs.) LUBRICANTS AND COOLANTS Application New Holland Part Number Specification Gearboxes 1 qt – #9613295 SAE 80W-90 2.5 gal – #9613294 4 L – #9613375 Final Drive chain case 1 qt –...

  • Page 15: Properly Support A Raised Machine

    SECTION 00 - GENERAL INFORMATION PROPERLY SUPPORT A RAISED MACHINE If servicing neutral adjustment, final drive adjustment or repairs requiring the machine to be raised, securely support the machine with adequate jack stands or blocks as shown. Support the machine at 1 to the front of the final drive cases and to the rear at 2, making sure the supports are on the flat area of the final drive cases.
  • Page 16 SECTION 00 - GENERAL INFORMATION 3. Attach a chain or strap, 1, to the main boom, 2, and lifting device, 3. Attach chain or strap securely to prevent unhooking during boom lifting. CAUTION Attach suitable chains or straps capable of handling the weight of the boom, 454 kg (1000 lbs).

  • Page 17: Raising Boom Without Battery Voltage (12V)

    SECTION 00 - GENERAL INFORMATION RAISING BOOM WITHOUT BATTERY VOLTAGE (12 VOLTS) 1. Remove any attachment from the boom mounting plate. 2. Block the rear of the skid steer under the rear of the final drive cases, 1, as shown. This will prevent the front wheels from raising during boom lifting.

  • Page 18: Reattaching Cylinders After Repair With Boom Resting On Boom Lock Pins

    SECTION 00 - GENERAL INFORMATION 5. Support the cylinders on the fenders, 1, as shown. 19995761 6. With an Operator sitting in the Operator’s seat with the seat belt buckled, slowly raise the boom above the boom lock pins, 1. 7.

  • Page 19: Major Unit Overhaul

    The figure shows the skid steer properly supported and the cab tilted forward. WARNING Never attempt to tilt the skid steer cab without using the proper tool and instructions. See more detail later in this section of the manual and/or contact your new holland dealer. 00-18...

  • Page 20: Cab And Boom Tilt Procedure

    Contact your New Holland dealer for major service or repairs of the skid steer. Using the proper cab tilting tool and following these steps, the cab and boom can be tilted forward.
  • Page 21 SECTION 00 - GENERAL INFORMATION 3. Jack up the skid steer and block it securely with all four wheels off the ground, as shown. Position the front blocks, 1, to the front of the final drive housings and the rear blocks, 2, to the rear of the flat area of the final drive housings.
  • Page 22 SECTION 00 - GENERAL INFORMATION 7. Remove fenders, 1, right and left sides. 8. Remove foam material, 2, from both sides. 9. Remove the rear fender supports, 3, right and left sides. 10. Raise the seat and lock in the up position, 1. Make sure the seat pan assembly is latched securely.
  • Page 23 2, and 1/2″ nut. 14. Install the upper cab jack support, 1. The spacer channel, 2, is used for the LS160 and LS170 models. Pivot the retaining plate, 3, up behind the boom top link and secure with 1/2″ x 1-1/4″...
  • Page 24 SECTION 00 - GENERAL INFORMATION 15. Install the jack assembly, 1, between the upper and lower supports using two pins and retaining clips. 16. Loosen the front cab mounting bolts, 2, only enough to allow the bolt to rotate in post. Remove the rear front cab bolts, 3.
  • Page 25 SECTION 00 - GENERAL INFORMATION To jack the cab and boom assembly back into position: 1. Pull the hydrostat control handles forward and hold in this position with rubber tie straps from the handle to the front cab post. 2. Jack the cab and boom back into position. 3.

  • Page 26: Craning The Skid Steer

    SECTION 00 - GENERAL INFORMATION CRANING THE SKID STEER If the skid steer is inoperative and located in an area where it cannot be loaded onto a truck or trailer, the unit may be craned to load the unit. To crane the skid steer, only use chain or cable with a rated capacity to handle the weight of the model skid steer being craned.
  • Page 27 SECTION 00 - GENERAL INFORMATION The front lifting point is in the center of the main frame, 1. The lifting chains or cables must be minimum of 3.66 m (12′). The lifting hook point must be minimum of 1.9 m (75″) above the cab, 1, to prevent the chains or cables from damaging the skid steer frame or cab.
  • Page 28 SECTION 00 - GENERAL INFORMATION When craning (lifting or lowering) a skid steer, observe these “CAUTIONS.” CAUTION 6. Do not attach lifting devices to the skid steer boom or attachments on the skid steer. 1. No riders (including the operator) in or on the machine while lifting or lowering.

  • Page 29: Special Tools

    SECTION 00 - GENERAL INFORMATION SPECIAL TOOLS Tilting Cab LS160 LS170 Tool Number Order From Description 86590084 New Holland Cab Tilting Tool Engine LS160 LS170 Tool Number Order From Description NH00011 Oil pressure adapter NH00120 Compression test adapter NH00117 Oil pump port block installer...

  • Page 30: Specifications

    SPECIFICATIONS MODEL LS160 ENGINE MANUFACTURER ............
  • Page 31 SECTION 00 - GENERAL INFORMATION MODEL LS160 ENGINE OIL Oil type ..............
  • Page 32 SECTION 00 - GENERAL INFORMATION MODEL LS160 TIRE SIZES AND INFLATION Tire Tire Pressure 7.00 15 - CHEVRON TREAD ........... .
  • Page 33 ............NEW HOLLAND MODEL .
  • Page 34 SECTION 00 - GENERAL INFORMATION MODEL LS170 ENGINE OIL Oil type ..............API SH/CG4 SAE 10W-30 Filter part # .
  • Page 35 SECTION 00 - GENERAL INFORMATION MODEL LS170 TIRE SIZES AND INFLATION Tire Tire Pressure 7.00 15 - CHEVRON TREAD ........... . 414 kPa (60 PSI) 7.50 15 - HST-HOLLOW SEGMENTED TIRES...

  • Page 36: Dimensions

    SECTION 00 - GENERAL INFORMATION DIMENSIONS - LS160 AND LS170 WITH 66, DIRT AND FOUNDRY BUCKET AND 10 X 16.5 TIRES - CM (IN.) 1 - OVERALL WIDTH w/BUCKET ..........
  • Page 37 SECTION 00 - GENERAL INFORMATION DIMENSIONS - LS160 AND LS170 WITH 66, DIRT AND FOUNDRY BUCKET AND10 X 16.5 TIRES - CM (IN.) 1 - MAXIMUM OPERATING HEIGHT ..........
  • Page 38 SECTION 10 – ENGINE Chapter 1 – LS160 - N844, LS170 - N844T CONTENTS Section Description Page 10 000 General Engine Information ...........
  • Page 39 SECTION 10 - ENGINE 10 304 38 Engine Reassembly Sequence ..........10-61 Crankshaft and Bearing Holder Assembly .
  • Page 40 SECTION 10 - ENGINE Op. 10 000 GENERAL ENGINE INFORMATION New Holland engines, N844 used in the model LS160 skid steer and N844T turbocharger engine used in the model LS170 skid steer. GENERAL DESCRIPTION The N844, N844T Series are four-cylinder stroke,...
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Ls170

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