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ORIGINAL INSTRUCTIONS
OPERATOR'S MANUAL
611TL
616TL
621TL
626TL
Loader
Part number 47920980
Ref (60001421)
2
edition English
nd
August 2015
Replaces part number 47862941

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Table of Contents
loading

Summary of Contents for New Holland 611TL

  • Page 1 ORIGINAL INSTRUCTIONS OPERATOR’S MANUAL 611TL 616TL 621TL 626TL Loader Part number 47920980 Ref (60001421) edition English August 2015 Replaces part number 47862941...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 5.7.3. Uncoupling Implements, Skid Steer Tool carrier................33 1. INTRODUCTION........2 5.7.4. Coupling Implements, Skid Steer Tool 1.1. General information............ 2 carrier................33 1.2. Identification..............3 6. MAINTENANCE........35 1.2.1. Model and serial number........3 1.3. Alignment reference............ 4 6.1.
  • Page 4: Introduction

    Introduction 1. INTRODUCTION 1.1. General information WARNING: Careless or incorrect use may result in serious injury or fatality to the operator or others. Observe the safety instructions. This operator's manual describes the operation and maintenance of an agricultural loader. The information in the operator's manual was correct at the time this manual was printed.
  • Page 5: Identification

    Introduction 1.2. Identification 1.2.1. Model and serial number Each loader has an identification plate (A) with an identification number. The plate is located on the inside of the left arm. Fig. 2 Location of identification plate. The plate specifies: Model number and Product Identification Number. A.
  • Page 6: Alignment Reference

    Introduction 1.3. Alignment reference Throughout this operator's manual, references to the right and left are seen from the operator's seat in forward direction. NOTE: Some illustrations in this operator's manual may show a model of tractor or loader that is different from your loader.
  • Page 7: Description

    Description 2. DESCRIPTION 2.1. Definitions 2.1.1. Position indicator Device to indicate the angular position of the implement. 2.1.2. Control valve Valve designed for controlling the operation of the loader. 2.1.3. Tool carrier Type 8 = Euro in compliance with ISO 23206. SSL = Skid Steer Loader Style 2.1.4.
  • Page 8 Description Use only approved implements adapted to the loader and suited for the work at hand. Fig. 8 Euro attaching plate Fig. 9 SSL (skid steer loader) attaching plate...
  • Page 9: Safety Instructions

    Safety instructions 3. SAFETY INSTRUCTIONS 3.1. General information Operator safety is one of the most important concerns when designing a new loader. The designer builds in as many safety features as practicable. However, several accidents occur every year that could be avoided by a few seconds of reflection and more careful operation of the machine.
  • Page 10: Symbol Explanation

    Safety instructions The following signal words and instructions do not refer to personal safety, but are used consistently in the operator's manual to provide tips about operating or servicing the machine. IMPORTANT: Indicates a special instruction or procedure which, if not strictly followed, may result in damage to, or destruction of, the machine, the process, or surroundings.
  • Page 11: Operator's Manual

    Safety instructions Crush risk. Objects can fall or roll backwards when the loader is raised. Only lift loads which can be secured by the implement. 3.3.1. Operator's manual Always store this operator's manual as well as the tractor's own operator's manual with the tractor. •...
  • Page 12: Protection Equipment

    Safety instructions When the operator releases his grip on the joystick, the joystick must return to a non-operational neutral position except for the float position in loader lower and bucket dump circuits. 3.5. Protection equipment Seat belt must be worn and correctly adjusted during machine operation except when operating with the ROPS folded down.
  • Page 13: Before Work

    Safety instructions 3.6. Before work Familiarize yourself with the working area and terrain. ALWAYS inspect the work area before starting work. Look out for holes in the ground, stones and other hazards. • Do NOT operate a machine that is broken or lacks any component.
  • Page 14: Workplace

    Safety instructions 3.7.2. Workplace Always check the machine's surroundings and ensure that all individuals, especially children, and animals have moved away before starting or operating the machine. You may not hear warning cries from individuals on the outside when you are sitting in the cab with the door closed. Fig.
  • Page 15 Safety instructions Do NOT use the loader or the implement/bucket as a work platform. Fig. 23 Do NOT use the loader or the implement/bucket as a work platform. Do NOT use the loader to lift or transport people. Fig. 24 Do NOT use the loader to lift or transport people. Do NOT stand, walk or work under a raised loader.
  • Page 16: Load Stability

    Safety instructions 3.7.3. Load stability Pay attention to the loader and implement positions. Objects can fall or roll backwards onto the operator or a bystander when the loader is raised. Only lift loads which can be contained in, and are intended for, the specific implement.
  • Page 17: Machine Stability

    Safety instructions Reduce speed before cornering to avoid overturning the machine. Avoid sudden turns when driving down slopes. • Always leave the transmission in low gear to obtain engine braking when driving downhill. Do not allow the tractor to roll freely. Use the same gear for driving downhill as you did when driving uphill.
  • Page 18: Risk Factors During Operation

    Safety instructions 3.8. Risk factors during operation 3.8.1. During transport The SMV emblem, lights and reflectors may not be visible when the machine is used for carrying or transporting loads on public roads by day or at night. When this occurs, make sure that extra warning material is used.
  • Page 19: During Service

    Safety instructions 3.8.2. During service Do NOT carry out any service on the loader when the tractor engine is running or is hot, or when the machine is moving. Fig. 38 Before service, read the instructions and remove the ignition key. Watch for pressurized hydraulic fluid.
  • Page 20: Location Of Safety Signs

    Safety instructions 3.9. Location of safety signs To avoid injury or death from falls: • Do not work from or allow riders on loader or its attachements. Failure to comply may result in death or serious injury To avoid injury or death caused by falling loads: •...
  • Page 21: Installing The Loader

    Installing the loader 4. INSTALLING THE LOADER WARNING: The loader must not be connected in series with any other of the tractor's functions. Working with the loader will require the full attention of the operator. WARNING: Risk of crushing and pinching Air in hydraulic hoses and cylinders can cause erratic operation.
  • Page 22: Install The Position Indicator

    Installing the loader Connect the hoses to the valve (if one is installed) in accordance with the marking. Before installation, depressurize the hydraulic system. The valve's joystick control must be connected to the valve so that the loader is lifted when the lever is moved backwards.
  • Page 23: Operation

    Operation 5. OPERATION 5.1. Tractor/Loader Stability 5.1.1. Determination of Ballast WARNING: Reduce the risk of personal injury due to the tractor tipping over or losing traction. Make sure proper ballast is fitted. The following information is based on recommendations from ASAE EP562 March 2005. The information is provided to reduce risk of machine overturning during normal operation.
  • Page 24: Joystick Operation

    Operation 5.1.3. Joystick operation The loader must not be combined with a programmable joystick or other equipment that permits automatic or unintended loader movement. In order to prevent unintended loader motion, the loader joystick controller must be designed to self neutralize. When the operator releases his grip on the joystick, the joystick must return to a non-operational neutral position except for the float position in loader lower and bucket...
  • Page 25: Connecting A Loader

    Operation Fold the parking stands (B) down to the ground. The parking stands are installed in the front part of the loader. Fix the stay (C) in each parking stand. Fig. 48 Lower the parking stands. Remove the securing pin (D) from locking pin (E) and remove locking pin (E) from the subframe on the left/right Alt.
  • Page 26 Operation CAUTION: Risk of crushing and pinching Keep hands and feet away from moving components. Do NOT use your fingers to check the alignment of holes or pins — use a mandrel or a steel drift. CAUTION: Risk of crushing and pinching If the loader valve is in a depressurized or float position then sudden and unforeseen movements may occur when the hydraulics are connected.
  • Page 27: Loader Operation

    Operation Raise the loader, install locking pin (E) and securing pin Alt. 2 (D) one on each side. Alt. 1 Fig. 53 Install lock pin, one on each side. Fold the parking stands in to the storage position (F). Fig. 54 Fold the parking stands in to the storage position. 5.5.
  • Page 28: Counterweight And Tread Width

    Operation WARNING: Do NOT use the loader or the implement/bucket as a work platform. Fig. 55 Do NOT use the loader or the implement/bucket as a work platform. WARNING: Do NOT use the loader to lift or transport people. Only qualified persons are to operate the machine. 5.5.1.
  • Page 29: Load Stability

    Operation WARNING: Do NOT stand, walk or work under a raised loader. Make sure that individuals, especially children, and animals are kept away from the working area. Fig. 58 Do NOT stand, walk or work under a raised loader. 5.5.3. Load stability WARNING: Always look at the implement.
  • Page 30: Machine Stability

    Operation • Adjust the tilt angle of the implement when the load is raised so that the load is not directed towards the operator. Fig. 61 Exercise caution when working with raised loads. 5.5.3.1. Machine stability WARNING: Do NOT work on or close to steep slopes. The tractor must always be kept a distance from the edge that is equal to or greater than the height of the bank or ditch.
  • Page 31: Operation With Bale Spike

    Operation Reverse from stock pile, lowering loader slowly. Sudden stops when lowering bucket quickly can result in damage to loader and/or tractor’s hydraulic system. Fig. 65 Reverse, lower slowly. During grading work, tilt the bucket downwards, so that the cutting edge on the bucket comes into contact with the ground in order to avoid damage to the bottom of the bucket.
  • Page 32: Coupling And Uncoupling Implements

    Operation Move the bale spike into position at the end of the bale. Make sure the bale spike is centered left to right and top to bottom with relation to the bale. Drive forward slowly into the bale until spike fully penetrates the bale.
  • Page 33: Coupling Implements, Euro 8 Tool Carrier

    Operation Move the locking lever to the disengaged (open) position (position 1). CAUTION: Risk of pinching. The locking lever is spring loaded when in position 1. Fig. 71 Move the locking lever to the disengaged (open) position (position 1). Lower the loader to the ground and continue lowering the loader until the implement is disconnected from the loader's tool carrier.
  • Page 34 Operation Tilt the tool carrier so the implement mounting face is angled, and raise/lower the loader to position the tool carrier on the left/right of the tool carrier about 4 inch below the implement hooks. Drive the tractor forward slowly to position the tool carrier under the hooks on the implement.
  • Page 35: Uncoupling Implements, Skid Steer Tool Carrier

    Operation 5.7.3. Uncoupling Implements, Skid Steer Tool carrier IMPORTANT: Do not place the loader's control valve in the float position until you have disconnected the implement. Do not stand on the implement when setting the lever in the unlocked position. 1.
  • Page 36 Operation 2. Lower the loader with the tool carrier (1) positioned under the bucket plates (2), and tilted slightly frontward (use the bucket position indicator as a reference). IMPORTANT: The area around the quick lock mechanism and corresponding contact surface on the bucket must be kept clean of dirt and foreign objects in order for the lock mechanism to be able to work properly.
  • Page 37: Maintenance

    Maintenance 6. MAINTENANCE Be sure to use personal safety equipment during maintenance/service, such as protective clothing, protective gloves and safety glasses. When spare parts are needed for service and maintenance work, only use original spare parts to restore the machine to its original design.
  • Page 38: Repair/Replacement Of Hydraulic Components

    Maintenance Check hoses and connections for wear and leakage at regular intervals. Make sure that hoses have sufficient clearance and do not scrape against other components. Replace damaged hoses and tighten all connections. The cylinders are double-acting. They must always be maintained in good condition for optimal function.
  • Page 39: Storage

    Maintenance Tighten all the screws on the loader and all fasteners, except in the cases where the tightening torque is specified in the assembly instructions. The torques apply to clean, dry threads. Lubricated threads can lead to the joint being tightened too strongly. Damaged or dirty threads can cause torque values to be too low.
  • Page 40: Troubleshooting

    Troubleshooting 7. TROUBLESHOOTING Loader malfunctions are frequently caused by factors not related to the loader: • Check the oil level in the tractor's hydraulic reservoir. Top up to the correct level. • Make sure that the correct oil is used. Only use the oil specified in the tractor's operator's manual.
  • Page 41 Troubleshooting Problem Possible cause Action Lift and/or implement cylinders working Hydraulic hoses incorrectly connected. Connect hydraulic hoses to correct in the wrong direction compared to lever socket. deflection. Control cables for single lever control Contact your dealer. incorrectly connected. Air in hydraulic oil (generally shown by Low hydraulic oil level.
  • Page 42 Troubleshooting Problem Possible cause Action Damaged hydraulic pump. Contact your dealer. The load drops with the control Piston in lifting cylinders leaks. Contact your dealer. valve's spool in neutral position. Note: Internal leakage in control valve. Contact your dealer. Depending on the model of loader, Control valve or cable system binds and Contact your dealer.
  • Page 43: Specifications

    The technical data may vary depending on the tractor model and implement. Max hydraulic pressure 19 MPa / 190 bar / 2756 psi. Model - New Holland Workmaster 50, 60, 70 Tire size at test assembly: Front = 9,5”-24”, Back = 14,9”-28”...
  • Page 44: Weight Of Materials

    Specifications Loader model 611TL 616TL 621TL 626TL Lifting power to pivot pin at 19.8 MPa (kg/lbs) Maximum lifting height 1260/2780 970/2140 1610/3550 1290/2840 1.5 m lifting height 1480/3260 1130/2490 1760/3880 1370/3020 Opening force at 2100/4630 1670/3680 2220/4890 1790/3950 ground level Lifting power at 19.8 MPa 800 mm/31.5"...
  • Page 45 Specifications Materials Kg/Cu M % Fill Lime Limestone (crushed) 1526 Manure Mortar 1600 Oats Peat Potatoes Refuse (dry) Sand (dry) 1550 Sand (wet) 1900 Sawdust Silage Slate 2723 Slurry 1740 Snow (fresh) Snow (wet) Sodium chloride 1300 Sugar beet Turnips Wheat...
  • Page 46 New Holland dealer. © 2015 CNH Industrial America LLC. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

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616tl621tl626tl

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