Toro TITAN ZX6020 Operator's Manual
  1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn Mower
  5. TITAN ZX6020
  6. Operator's manual

Toro TITAN ZX6020 Operator's Manual

Zero-turn-radius riding mower
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Register at www.Toro.com.
Original Instructions (EN)
TITAN ZX4820, ZX5420, and
ZX6020 Zero-Turn-Radius Riding
Mower
Model No. 74841—Serial No. 313000001 and Up
Model No. 74842—Serial No. 313000001 and Up
Model No. 74843—Serial No. 313000001 and Up
Model No. 74845—Serial No. 313000001 and Up
Form No. 3375-768 Rev A
*3375-768* A

Advertisement

Table of Contents
loading

Related Manuals for Toro TITAN ZX6020

Summary of Contents for Toro TITAN ZX6020

  • Page 1 ZX6020 Zero-Turn-Radius Riding Mower Model No. 74841—Serial No. 313000001 and Up Model No. 74842—Serial No. 313000001 and Up Model No. 74843—Serial No. 313000001 and Up Model No. 74845—Serial No. 313000001 and Up *3375-768* A Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    State of California to cause cancer, birth defects, You may contact Toro directly at www.Toro.com for product or other reproductive harm. and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Servicing the Cutting Blades........43 Safety ................4 Mower Deck Leveling ..........45 Safe Operating Practices........... 4 Inspecting the Belts ..........47 Toro Riding Mower Safety ........6 Replacing the Mower Belt ........47 Slope Indicator ............7 Removing the Mower..........48 Safety and Instructional Decals ......... 8 Installing the Mower ..........50...

  • Page 4: Safety

    • Lightning can cause severe injury or death. If lightning Toro has refined the statement to convey the meaning of the is seen or thunder is heard in the area, do not operate standard while better matching the product this Operator's the machine;...
  • Page 5 A hitch kit is available for this machine and can be obtained wheels to slip and cause loss of braking and steering. by contacting an Authorized Toro Dealer. Do not tow • Use extra care while operating machine with grass without first installing this manufacturer approved hitch.

  • Page 6: Toro Riding Mower Safety

    • Maintain or replace safety and instruction labels as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards.

  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 99-8936 1. Machine speed 4. Neutral 2. Fast 5. Reverse 3.
  • Page 9 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard, mower—do not operate without the deflector, discharge cover, or grass collection system in place. 117–1158 3. Cutting/dismemberment of hand or foot—stay away from 1. Bypass lever position for 2.
  • Page 10 115-9630 1. Read the Operator's Manual before performing any 4. Check the hydraulic oil every 25 hours maintenance. 2. Check the engine oil every 8 hours 5. Check the caster wheel tire pressure every 25 hours 3. Check the drive wheel tire pressure every 25 hours 6.
  • Page 11 117–2718 Model 74845 only 114-1606 1. Entanglement hazard, belt—keep all guards in place. 117-1194 1. Engine 120-5466 1. Warning—read the Operator's Manual. 5. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 2.
  • Page 12 119-8983 1. Fuel 2. Full 4. Empty 3. Half 119-8986 1. Fuel 2. Full 3. Half 4. Empty 119-8987 1. Fuel 2. Full 3. Half 4. Empty...

  • Page 13: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Connect the battery. – No parts required Check the mower adjustment. Ignition Key Hose coupling Operator's Manual Complete the Setup. Engine Operator's Manual Operator Training Material Connecting the Battery...

  • Page 14: Completing The Setup

    Review the Remaining Parts Keep all the following items with the machine: • Ignition Key Completing the Setup • Hose coupling • Operator's Manual Parts needed for this procedure: • Engine Operator's Manual Ignition Key • View the Operator training material before operating the machine.

  • Page 15: Product Overview

    Product Overview G015763 Figure 5 1. Drive wheel 4. Motion control levers 7. Front caster wheel 10. Deflector 2. Operator seat 5. Parking brake 8. Anti-scalp roller 3. Roll over protection system 6. Footrest 9. Foot pedal deck lift and (ROPS) height-of-cut G014766...

  • Page 16: Controls

    The hour meter records the number of hours the blades have Attachments/Accessories operated. It operates when the blade control switch (PTO) is A selection of Toro approved attachments and accessories are engaged. Use these times for scheduling regular maintenance available for use with the machine to enhance and expand (Figure 7).

  • Page 17: Operation

    Operation Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section.

  • Page 18: Using The Rollover Protection System (Rops)

    Using the Rollover Protection G015035 System (ROPS) WARNING To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. Figure 11 3. Hair pin cotter 1. Hole in ROPS WARNING 2.

  • Page 19: Adding Fuel

    Adding Fuel DANGER • For best results, use only clean, fresh, unleaded gasoline In certain conditions during fueling, static with an octane rating of 87 or higher ((R+M)/2 rating electricity can be released causing a spark which method). can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can •...

  • Page 20: Checking The Engine Oil Level

    Fuel Gauge Use the fuel window below the operator to verify the level of gasoline before filling the tank (Figure 12). G020318 Figure 12 1. Fuel gauge window G020304 Figure 13 Filling the Fuel Tank Make sure the engine is shut off and the motion controls are 3.

  • Page 21: Operating The Parking Brake

    Operating the Parking Brake 1. Pull up on the choke knob to engage the choke before using the ignition switch (Figure 17). Always set the parking brake when you stop the machine or 2. Push down on the choke to disengage the choke after leave it unattended.

  • Page 22: Starting And Stopping The Engine

    Starting and Stopping the Note: If the fuel system was depleted of fuel—add fuel to the machine and use additional starting cycles Engine when starting the engine. Starting the Engine 1. Sit down on the seat (Figure 19). 2. Move the motion controls outward to the neutral lock position (Figure 19).

  • Page 23: Operating The Mower Blade Control Switch (Pto)

    Operating the Mower Blade The Safety Interlock System Control Switch (PTO) WARNING The blade control switch (PTO) starts and stops the mower If safety interlock switches are disconnected or blades and any powered attachments. damaged the machine could operate unexpectedly causing personal injury.

  • Page 24: Driving Forward Or Backward

    Driving Forward or Backward 3. To go forward, slowly push the motion control levers forward (Figure 25). The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the fast position for best performance. Always operate in the full throttle position when mowing.

  • Page 25: Stopping The Machine

    Stopping the Machine Adjusting the Height of Cut To stop the machine, move the traction control levers to The machine is equipped with a foot pedal deck lift system. neutral and move to locked position, disengage the blade The operator can use the foot pedal to lift the deck briefly to control switch (PTO), and turn the ignition key to off.

  • Page 26: Adjusting The Anti-Scalp Rollers

    Adjusting the Anti-Scalp 4. Push on the deck lift pedal with your foot and raise the height-of-cut lever slightly to disengage the transport Rollers lock (Figure 27). 5. Lower the deck slowly until the pin makes contact with Whenever you change the height-of-cut, it is recommended the lever.

  • Page 27: Positioning The Seat

    Positioning the Seat Adjusting the Tilt The motion control levers can be tilted forward or backward The seat can move forward and backward. Position the seat for maximum operator comfort. where you have the best control of the machine and are most comfortable.

  • Page 28: Pushing The Machine By Hand

    Pushing the Machine by Hand Using the Side Discharge Important: Towing the machine will damage the The mower has a hinged grass deflector that disperses drivetrain of the machine. clippings to the side and down toward the turf. Always push the machine by hand. DANGER To Push the Machine Without a grass deflector, discharge cover, or...

  • Page 29: Operating Tips

    File down any nicks and sharpen the it is late fall when grass grows more slowly. blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Mowing Direction Alternate mowing direction to keep the grass standing straight.

  • Page 30: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Change the hydraulic system filter and oil. After the first 50 hours • Check the safety interlock system. • Check the engine oil level. •...

  • Page 31: Premaintenance Procedures

    Figure 33 Located on the seat pan underside 1. Read the Operator's Manual before performing any 4. Check the hydraulic oil every 25 hours maintenance. 2. Check the engine oil every 8 hours 5. Check the caster wheel tire pressure every 25 hours 3.

  • Page 32: Engine Maintenance

    Engine Maintenance WARNING Contact with hot surfaces may cause personal injury. Keep hands, feet, face, clothing and other body parts away the muffler and other hot surfaces. Servicing the Air Cleaner Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy.

  • Page 33: Servicing The Engine Oil

    Cleaning the Element Important: Do not overfill the crankcase with oil because damage to the engine may result. Do not run Service Interval: Every 100 hours—Service the paper engine with oil below the low mark because the engine element. (more often in dusty, dirty may be damaged.
  • Page 34 Changing the Engine Oil 4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to Service Interval: After the first 8 hours—Change the engine bring it to the Full mark (Figure 39). oil.

  • Page 35: Servicing The Spark Plug

    Changing the Engine Oil Filter Servicing the Spark Plug Service Interval: Every 200 hours—Change the oil filter. Service Interval: Every 100 hours—Check the spark plug(s). (more often in dusty, dirty conditions) Make sure the air gap between the center and side electrodes Note: Change the engine oil filter more frequently when is correct before installing the spark plug.

  • Page 36: Cleaning The Cooling System

    Installing the Spark Plug Fuel System Tighten the spark plug(s) to 22 N-m (16 ft-lb). Maintenance DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.

  • Page 37: Servicing The Emissions Filter

    G008963 Figure 45 1. Fuel filter 3. Fuel line 2. Hose clamp g020178 Figure 46 6. Remove the filter from the fuel lines. 1. Emissions filter 2. Emissions canister 7. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine.

  • Page 38: Electrical System Maintenance

    Electrical System 1. Disengage the blade control switch (PTO), move the motion control levers to the neutral lock position, and Maintenance set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Servicing the Battery 3.

  • Page 39: Servicing The Fuses

    Charging the Battery 1. Grasp the fuse and pull it straight and away from the fuse block. WARNING Charging the battery produces gasses that can explode. Never smoke near the battery, and keep sparks and flames away from battery. Important: Always keep the battery fully charged. This is especially important to prevent battery damage when the temperature is below 32°F (0°C).

  • Page 40: Drive System Maintenance

    Drive System Hydraulic System Maintenance Maintenance Hydraulic System Oil Specification Checking the Tire Pressure Oil Type: 20w-50 engine oil. Service Interval: Every 25 hours—Check tire pressure. System Capacity: approximately 4.495 liter (152 oz) with a filter change. Maintain the air pressure in the front and rear tires as specified.
  • Page 41 Removing Hydraulic System Filters 1. Stop engine, wait for all moving parts to stop, and allow engine to cool. 2. Remove the key and engage the parking brake. 3. Locate the filter and guards on each transaxle drive system (Figure 52). G010254 Figure 52 Right side shown...
  • Page 42 Installing the Hydraulic System Filters Service Interval: After the first 50 hours Every 400 hours 1. Apply a thin coat of oil on the surface of the rubber seal of each filter (Figure 53). 2. Turn the filter clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 3/4 to 1 full turn (Figure 53).

  • Page 43: Mower Deck Maintenance

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. For Checking for Bent Blades convenient sharpening and replacement, you may want to keep extra blades on hand.
  • Page 44 3. Opposing side of blade being moved into measurement mm (1/8 inch), the blade spindle could be bent. position Contact an Authorized Toro Dealer for service. B. If the variance is within constraints, move to step 5. Measure from the tip of the blade to the flat surface here.

  • Page 45: Mower Deck Leveling

    B. Repeat this procedure until the blade is balanced. Figure 62 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Figure 60). Important: The curved part of the blade must point upward toward the inside of the mower to ensure proper cutting.
  • Page 46 Note: If both measurements are not within 5 mm (3/16 inch), an adjustment is required; continue to the Leveling procedure. Figure 64 1. Blades front to rear 3. Measure from the tip of the blade to the flat surface here Figure 63 2.

  • Page 47: Inspecting The Belts

    5. Loosen the leveling adjust locking nuts (item 3) on all 7. Tighten the four leveling adjust locking nuts four corners so that the deck is sitting securely on all (Figure 66 and Figure 67). four blocks (Figure 66 and Figure 67). 8.

  • Page 48: Removing The Mower

    1. Install the new belt around the mower pulleys and the clutch pulley under the engine (Figure 69). 2. Using a spring removal tool (Toro part no. 92-5771), install the idler spring over the deck post and place tension on the idler pulley and mower belt (Figure 69).
  • Page 49 48 and 54 Inch Mower Decks 60 Inch Mower Decks 1. Move the spring loaded J-hooks out of the slot in 1. Remove the hair pin cotter and washer securing the the rear hanger brackets on both sides of the deck long, link bar to the frame and deck;...

  • Page 50: Installing The Mower

    Installing the Mower Replacing the Grass Deflector Service Interval: Before each use or daily—Inspect the grass Installing 54 inch Mower Decks deflector for damage 1. Park the machine on a level surface and disengage the WARNING blade control switch. An uncovered discharge opening could allow the 2.

  • Page 51: Cleaning

    Cleaning the shorter spring end is coming from under the rod before the bend and going over the rod as it returns from the bend. Washing the Underside of the 5. Lift the loop end of the spring and place it into the notch on the deflector assembly bracket (Figure 76).

  • Page 52: Waste Disposal

    Storage 5. Sit on the seat and start the engine. Engage the blade control switch and let the mower run for 1 to 3 minutes. 6. Disengage the blade control switch, stop the engine, Cleaning and Storage and remove the ignition key. Wait for all moving parts to stop.
  • Page 53 C. Stop the engine, allow it to cool, and drain the fuel tank. D. Restart the engine and run it until it stops. E. Dispose of fuel properly. Recycle the fuel according to local codes. Important: Do not store stabilizer/conditioned fuel over 90 days. 13.

  • Page 54: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. Blade control switch (PTO) is engaged. 1. Move blade control switch (PTO) to disengaged. 2. Parking brake is not on. 2. Set the parking brake. 3. Drive levers are not in neutral lock 3.
  • Page 55 Problem Possible Cause Corrective Action The machine does not drive. 1. By pass valves is not closed tight. 1. Tighten the by pass valves. 2. Pump belt is worn, loose or broken. 2. Change the belt. 3. Pump belt is off a pulley. 3.

  • Page 56: Schematics

    Schematics G014723 Wire Diagram (Rev. B)
  • Page 57 Notes:...
  • Page 58 Notes:...
  • Page 59 Notes:...
  • Page 60 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.

This manual is also suitable for:

Titan zx5420Titan zx482074841748427484374845

Table of Contents