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Troy-Bilt PRO LINE Pony 675B Operator's Manual
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Troy-Bilt PRO LINE Pony 675B Operator's Manual

Troy-Bilt PRO LINE Pony 675B Operator's Manual

Rear-tine tiller
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Operator's Manual
Rear-tine Tiller Model
®
675B—Pony
Model 675B Shown (bumper syles vary)
IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTED IN USA
FROM NO. 769-00586
(12/2002)

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Summary of Contents for Troy-Bilt PRO LINE Pony 675B

  • Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.

  • Page 2: Table Of Contents

    For future reference, please copy the model number and the serial number of the equipment in the space below Copy Model Number Here Copy Serial Number Here TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 www.troybilt.com CLEVELAND, OH 44136...

  • Page 3: Safety

    Section Safety SPARK ARRESTER WARNING TO RESIDENTS OF Reverse CALIFORNIA AND SEVERAL OTHER STATES Clutch Control Under California law, and under the laws of several Forward Clutch Wheel Gear other states, you are not permitted to operate an inter- Lever Lever nal combustion engine using hydrocarbon fuels on any forest, brush, hay, grain, or grass covered land;...
  • Page 4 Section 1: Safety 3. After striking a foreign object, stop the 14. Be aware that the tiller may unexpect- speed. Authorized service shall be sought if engine, remove the wire from the ,spark edly bounce upward or jump backward if a problem exists.
  • Page 5 Section 1: Safety Safety Decals Refer to the Parts List in this manual for Keep the decals clean and legible at all For your safety and the safety of others, decal locations, part numbers and order- times. Contact your local service dealer or various safety and operational decals are ing instructions.

  • Page 6: Assembly

    Section Assembly HARDWARE BAG PARTS LIST WARNING Fig. To prevent personal injury or property Ref. Qty. Description damage, do not start the engine until all 3/8-16 x 1" Hex Hd. Screw assembly steps are complete and you have read and understand the safety and Keyed Washer operating instructions in this Manual.
  • Page 7 Section 2: Assembly 4. With the forward clutch cable (N, STEP 4: ATTACH FORWARD Figure 2-4) on the inside of handlebar, CLUTCH CONTROL CABLE ➥ position the handlebar ends on the outside 1. Remove any fasteners (rubber bands, of the two mounting tabs (M, Figure 2-3) tape, etc.) that may secure the Forward on the transmission top cover.
  • Page 8 Section 2: Assembly CAUTION Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personal injury or property damage. 4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension.

  • Page 9: Features And Controls

    Section Features and Controls Gear Lever (A, Figure 3-1) into ENGAGE WARNING position when either Forward Clutch Lever Before operating your machine, care- is pulled up against the handlebars. This fully read and understand all safety, is a safety feature designed to prevent the controls and operating instructions in wheels from being in DISENGAGE (free- this Manual, the separate Engine...
  • Page 10 Section 3: Features and Controls ENGINE CONTROLS The wheels will rotate in a reverse direc- HANDLEBAR HEIGHT ADJUSTMENT tion as long as the lever is held in Handlebar height is adjustable to four dif- IMPORTANT: The engine is equipped with REVERSE.

  • Page 11: Operation

    Section Operation Reverse Clutch Control Throttle Lever WARNING Wheel Gear Lever Before operating your machine, carefully Forward Clutch Lever read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, Recoil and on the decals on the machine.
  • Page 12 Section 4: Operation 8. Check behind you to avoid contacting WARNING any obstacles when pulling the starter rope. Place one hand on the fuel tank to Do not push down on the handlebars to stabilize the unit and use the recoil starter try to make the tiller till more deeply.
  • Page 13 Section 4: Operation Stopping the Tiller and Engine NOTE: If the belt is difficult to move, pull on the engine start rope while pushing the 1. To stop the wheels and tines, release belt with your finger (engine drive pulley the Forward Clutch levers or the Reverse will turn as start rope is pulled).
  • Page 14 Section 4: Operation TILLING TIPS & TECHNIQUES Tilling Depths • When cultivating (breaking up surface soil around plants to • This is a CRT (counter-rotating tine) tiller. As the wheels pull destroy weeds, see Figure 4-9), adjust the tines to dig only forward, the tines rotate backward.
  • Page 15 Section 4: Operation TILLING TIPS & TECHNIQUES (cont.) Tilling On Slopes WARNING Read the following recommendations before tilling on slopes: If you must garden on a moderate slope, please follow two very Do not operate the tiller on a slope too steep for safe opera- important guidelines: tion.

  • Page 16: Maintenance

    Section Maintenance A little seepage around a cover or oil seal WARNING is usually not a cause for alarm. However, Before inspecting, cleaning if the oil drips overnight, then immediate servicing the machine, shut off engine, attention is needed—ignoring a leak can wait for all moving parts to come to a result in severe transmission damage.
  • Page 17 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to WARNING a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. 2.
  • Page 18 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. The carburetor was adjusted at the factory 3.
  • Page 19 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. The reverse drive belt, because it is used more sparingly, will probably not require an initial tension adjustment until a sig-...
  • Page 20 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. NOTE: While pushing inward on the (E) Remove belt forward idler arm, be sure that the forward...
  • Page 21 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. front of the unit (not the operator’s posi- 8.
  • Page 22 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. 3.

  • Page 23: Troubleshooting

    Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage. TROUBLESHOOTING Before performing any troubleshooting procedures, refer to the appropriate safety, operating or maintenance instructions in this Manual or in the Engine Owner’s Manual.

  • Page 24: Parts List

    Section Parts List HANDLEBAR ASSEMBLY and CONTROL LEVERS (See page 28, Ref. 47, for attachment screw)
  • Page 25 Parts List Model 675B HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1918811 Handlebars (Incl. Refs. 2, 3 & 3A) ..1186211 Hex Nut, 5/16-24 ......... GW-9126 Grip ............. 710-0216 Hex Hd. Screw, 3/8-16 x 3/4*....777I22071 Decal, Control Panel ......
  • Page 26 Parts List Model 675B ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER Reverse Clutch Cable (Screw, Ref. 47, secures Forward Clutch Cable – page 26, Ref. 10)
  • Page 27 Parts List Model 675B ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 710-0395 Hex Hd. Screw, 5/16–18 x 2-1/4 ..GW-20339 Guard, Belts/Pulleys......1917326 Bracket, Clutch Cable ......712-0267 Hex Nut, 5/16–18 ........ 736-0119 Lockwasher–5/16........
  • Page 28 Parts List Model 675B TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. If these screws are loosened or removed, they must be replaced with new screws. REF.
  • Page 29 Parts List Model 675B DRIVE SHAFT, INPUT PINION SHAFT and GEAR ASSEMBLIES REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. MAIN DRIVE SHAFT INPUT PINION SHAFT & GEAR ASSEMBLY GW-1714 Bearing, Tapered Roller with Race ..GW-9572 Hex Hd. Screw, 5/16-24 x 1-1/8* ..GW-20718 Spur Gear ..........
  • Page 30 Parts List Model 675B WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 721-04031 Oil Seal ..........GW-20712 Wheel Drive Clutch (cast-iron) ..1909950 Retaining Ring (heavy-duty, external) 611-04002 Eccentric Shaft ........GW-1166-1 Shim, 1-1/64 I.D., .062"...
  • Page 31 Parts List Model 675B HOOD, BRACKET AND DEPTH REGULATOR REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 686-04021 Hood, Tine .......... 710-3005 Hex Hd. Screw, 3/8-16 x 1-1/4*..736-0169 Lockwasher, 3/8........GW-1113-1 Bushing (spacer)......... GW-2525 Bracket, Hood & Depth Regulator ..712-3017 Hex Nut, 3/8-16........
  • Page 32 Parts List Model 675B TINES OPERATOR POSITION TINE SHAFT ENGINE DENOTES CUTTING EDGE OF TINE WHEELS...
  • Page 33 Parts List Model 675B TINES & WHEELS REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1100068 Hex Hd. Screw, 3/8-16 x 3/4* ..... 12 634-04033 Wheel & Tire Assy., left-side ....1985101 Tine – right-hand ........ 634-04032 Wheel & Tire Assy., right-side .... 1110108 Hex Lock Nut, 3/8-16 ......
  • Page 34 Parts List Model 675B ROW MARKER ATTACHMENT (See Detail A) ROW MARKER ATTACHMENT – OEM-290-257 DETAIL A (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER ATTACHMENT BUMPER OEM-290-254...
  • Page 35 Parts List Model 675B ROW MARKER ATTACHMENT & BUMPER ATTACHMENT PART PART DESCRIPTION QTY. DESCRIPTION QTY. Row Marker Attachment (option) – OEM-290-254 Row Marker Main Support & Yoke Assembly – Part #1904522001 1904522 Main Support & Yoke Assy– 1186349 Screw–hex flanged locking, complete.
  • Page 36 The provisions set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt LLC shall not be liable for any incidental or consequential damage or expense of any kind, including but not limited to cost of equipment rental, loss of profits, or costs of hiring services to perform tasks normally performed by the equipment.