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Evacuated Tube Commercial Solar Pre-Heat Systems Operation & Installation Manual...
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Congratulations on the purchase of your Rinnai Solar Hot Water System. We trust you will have many years of comfort and enjoyment from your system. BEFORE USING THIS APPLIANCE Before proceeding with the operation or installation read this manual thoroughly and gain a full IMPORTANT understanding of the appliance, to ensure safe and correct use.
Solar Preheat with Manifold Pack ........................31 Solar Preheat With Demand Duo ........................32 Solar Preheat with Demand Duo and Warm Water Valve ................33 Save a Service Call Contacts Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
MUST be replaced by an authorised person in order to avoid a hazard, using genuine replacement parts available from Rinnai. Take care not to touch the power plugs with wet hands. Care should be taken not to touch the pipe work as it may be HOT! The pipes between the solar collectors and storage cylinder MUST be copper or alternative material pipes that may be supplied by Rinnai.
NEVER…. Leave a toddler in the care of another child. They may not understand the need to have the water temperature set at a safe level. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
If the valve leaks continuously, try easing the valve gear for a few seconds. This may dislodge any foreign matter and alleviate the problem. If this does not alleviate the problem contact Rinnai. Operate the easing gear regularly to remove any lime deposits and to verify that it is not blocked.
This does not apply to Stainless Steel cylinders. Anodes suited to hard and soft water, are available from Rinnai. If the electric conduit, power supply cord or plug to the water heater is damaged, they MUST be replaced by an authorised person in order to avoid a hazard.
The solar storage cylinders have an ingress protection rating of IPX4 making them suitable for internal or external installation. Rinnai ‘external’ gas boosters are suitable for external installation only. Storage cylinders must be installed in freestanding mode on a level and stable base. For external installations, storage cylinders should be mounted on a concrete base at least 50mm thick or on well seasoned, evenly spread hardwood slats with a thickness of at least 25mm.
WATER PIPES All hot water pipework should be insulated with sealed Polyethylene foamed or equivalent insulation to optimise performance and energy efficiency. Such insulation may also be mandatory under local regulations. Rinnai recommend insulation to achieve an R value of 1.0 K.m2/W. With the exception of solar collector flow and return pipes, water pipe sizing should be performed in accordance with AS/NZS 3500. All external pipework MUST be insulated to prevent frost damage.
Connect temperature sensor leads as shown on page 24 and 30. Ensure the leads are protected from sunlight. The sensors must be sealed in place with thermoplastic putty or silicon. It is important that these leads are installed as specified. Failure to do so will lead to malfunction or lack of hot water. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Ensure that the set temperature on the gas boosting (Demand Duo or Manifold Pack) is set to 60°C or above. Ensure that the delivered temperature of the water to the building complies with all relevant regulations. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
INSTALLATION - EVACUATED TUBES REGULATIONS AND OCCUPATION HEALTH AND SAFETY (OH&S) Installation and commissioning must be performed by authorised persons. Rinnai solar systems must be installed in accordance with these Instructions and all regulatory requirements which exist in your area including those in relation to manual lifting, working at heights and on roofs.
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INSTALLATION - EVACUATED TUBES Dimensions - Base Frame Dimension (mm) Model EVT20A 1670 1530 EVT25A 2060 1920 EVT30A 2450 2310 1155 Dimensions - Flat Roof Frame 30° 1705 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
DN32 DN32 DN40 DN40 DN40 DN50 and return manifolds Pump 20-60N 20-60N 20-60N 25-80N 25-80N 25-80N 25-80N 25-80N 25-80N 25-80N Maximum pipe run in collector circuit (m) Pump Speed Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Evacuated Tubes EVTUBE15R5A EVTRFBRKTSS Additional Installation Components DDEVTCPLKIT Evacuated Tubes Number of tubes in Part Number Item pack * EVTUBE10R5A EVTUBE15R5A Evacuated Tube (including heat pipe) *NOT AVAILABLE INDIVIDUALLY Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Manifold, Base Frame and Bottom Support Assembly Kit Components Item Manifold Header Bottom Support Assembly (to suit required number of tubes) (CAP TUBES M&F EV - 40011214) EVT20A 1560 mm EVT25A 1950 mm 1980 mm long EVT30A 2340 mm Base Frame Rail A- Base Frame Rail B...
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FRF Foot FRF Back Brace M6-25 Nut and Bolt FRF Bracket M6-12 Nut and Bolt Collector Joining Kits Item Item 3/4 Rp Barrel Union 32201105 Insulation for Barrel Union 14601214 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Step 4. Position the two Base Frame B rails under assembly using the M8 nuts and bolts the existing components supplied. Step 5. Fasten using the M6 nuts and bolts supplied. Step 6. Turn assembly up correct way Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Step 7. Repeat steps 1 to 6 for Step 8. Position the base frame Step 9. Fasten assembly the remaining brackets on the rails. using the mounting clips and rail. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
(or equivalent). Minimum steel thickness 0.75 mm, grade 550. All penetrations into the roof material are to be sealed by the installer. It is the responsibility of the installer to ensure the installation is watertight. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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& M6 nut flex around each other Step 2. Connect the back braces as shown. Attach with M6-12 bolts and M6 nuts except where shown otherwise in image. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Step 3. Connect the side braces as shown. Attach with M6-12 bolts and M6 nuts. Step 4. Connect the feet as shown. Attach with M6-12 bolts and M6 nuts. Step 5. Turn frame over. Fasten to roof using suitable fasteners (not supplied). Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Slide the tube into the header. Soapy water Step 6. Replace the tube cap. around the outside of the glass will make this easier Step 7. Repeat steps 1 to 6 for the remaining tubes Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Connect the plug end to the solar controller as described in the Operation / Installation Manual - Rinnai Split Solar Hot Water Systems. Step 5. Insulate all exposed fittings and pipework as described in the section ‘Water Pipes’ on page 9. Rinnai...
COLLECTOR SPACING REQUIREMENTS Number of collectors Collector DIM A DIM B DIM C per storage tank 1 x EVT30A 2472 2 x EVT20A 3664 3464 1692 2 x EVT25A 4444 4244 2082 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
11004785 Adaptor R½ x Rp ½ ¾ Adaptor R x Rp½ 19801004 Nipple R½ 17201021 ¾ ¾ Adaptor R x Rp Kinco Olive ½ 33001012 Kinco Nut ½ 16801012 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Hot water outlet / PTR height (mm) 1250 1540 Cold water inlet height (mm) Solar return height (mm) Weight empty (kg) PTR VALVE TEMPERATURE SENSOR DRY WELL CYLINDER DIAMETER Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
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Cylinder diameter (mm) Hot water outlet / PTR height (mm) 1490 1880 Cold water inlet height (mm) Solar return height (mm) Weight empty (kg) SOLAR RETURN COLD WATER INLET CYLINDER DIAMETER Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
T 1¼ Rp 19001021 Adaptor 32 to ¾ 17201047 T ¾ Rp 19001011 Warranty Booklet 15401041 G3/4 (Comp) x R ¾ union 33201713 Operation Installation Manual 15401105 Elbow 21201071 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Temperature (°C) Resistance (Ohms) Temperature (°C) Resistance (Ohms) 32500 2500 19800 1600 12500 1250 8000 5250 3500 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Piping connections to the Solar Preheat must be carried out as shown on the following pages. The temperature setting of the gas boosters must comply with plumbing regulations SOLAR PREHEAT WITH MANIFOLD PACK Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
Before contacting Rinnai for service, please follow the fault finding guide. If the problem persists or this information doesn’t answer your questions, contact Rinnai on the phone number on the back of this manual. Service call outs attending to any condition or fault that is not related to Rinnai product or components may be chargeable. INSUFFICIENT OR NO HOT WATER Booster heating not Check to ensure the power supply to the gas booster system is ‘ON’.
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The remaining tubes will still be fully operational. However the system performance will be reduced. If a tube is broken or damaged it should be replaced. Contact Rinnai to discuss. WATER FLOW FLUCTUATIONS High hot water usage Higher than normal number of hot taps in use at the same time may cause a decrease in the hot water flow from the taps.
After Hours Hot Water Service Line Tel: 1800 000 340* *Cost of a local call higher from mobile or public phones. For further information visit www.rinnai.com.au or email enquiry@rinnai.com.au innai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your innai appliance.