Rinnai EVT20A Operation & Installation Manual

Rinnai EVT20A Operation & Installation Manual

Evacuated tube commercial solar pre-heat systems

Advertisement

Quick Links

Evacuated Tube Commercial Solar Pre-Heat Systems
Operation & Installation Manual

Advertisement

Table of Contents
loading

Summary of Contents for Rinnai EVT20A

  • Page 1 Evacuated Tube Commercial Solar Pre-Heat Systems Operation & Installation Manual...
  • Page 2 Congratulations on the purchase of your Rinnai Solar Hot Water System. We trust you will have many years of comfort and enjoyment from your system. BEFORE USING THIS APPLIANCE Before proceeding with the operation or installation read this manual thoroughly and gain a full IMPORTANT understanding of the appliance, to ensure safe and correct use.
  • Page 3: Table Of Contents

    Solar Preheat with Manifold Pack ........................31 Solar Preheat With Demand Duo ........................32 Solar Preheat with Demand Duo and Warm Water Valve ................33 Save a Service Call Contacts Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 4: Warnings And Important Information

    MUST be replaced by an authorised person in order to avoid a hazard, using genuine replacement parts available from Rinnai. Take care not to touch the power plugs with wet hands. Care should be taken not to touch the pipe work as it may be HOT! The pipes between the solar collectors and storage cylinder MUST be copper or alternative material pipes that may be supplied by Rinnai.
  • Page 5: Scald Hazards

    NEVER…. Leave a toddler in the care of another child. They may not understand the need to have the water temperature set at a safe level. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 6: Safety Devices

    If the valve leaks continuously, try easing the valve gear for a few seconds. This may dislodge any foreign matter and alleviate the problem. If this does not alleviate the problem contact Rinnai. Operate the easing gear regularly to remove any lime deposits and to verify that it is not blocked.
  • Page 7: Hydrogen Gas

    This does not apply to Stainless Steel cylinders. Anodes suited to hard and soft water, are available from Rinnai. If the electric conduit, power supply cord or plug to the water heater is damaged, they MUST be replaced by an authorised person in order to avoid a hazard.
  • Page 8: Installation

    The solar storage cylinders have an ingress protection rating of IPX4 making them suitable for internal or external installation. Rinnai ‘external’ gas boosters are suitable for external installation only. Storage cylinders must be installed in freestanding mode on a level and stable base. For external installations, storage cylinders should be mounted on a concrete base at least 50mm thick or on well seasoned, evenly spread hardwood slats with a thickness of at least 25mm.
  • Page 9: Water Pipes

    WATER PIPES All hot water pipework should be insulated with sealed Polyethylene foamed or equivalent insulation to optimise performance  and  energy  efficiency.  Such  insulation  may  also  be  mandatory  under  local  regulations.  Rinnai  recommend insulation to achieve an R value of 1.0 K.m2/W. With the exception of solar collector flow and return  pipes, water pipe sizing should be performed in accordance with AS/NZS 3500. All external pipework MUST be insulated to prevent frost damage.
  • Page 10: Installation Procedure

    Connect temperature sensor leads as shown on page 24 and 30. Ensure the leads are protected from sunlight. The sensors must be sealed in place with thermoplastic putty or silicon. It is important that these leads are installed as specified. Failure to do so will lead to malfunction or lack of  hot water. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 11 Ensure that the set temperature on the gas boosting (Demand Duo or Manifold Pack) is set to 60°C or above. Ensure that the delivered temperature of the water to the building complies with all relevant regulations. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 12: Installation - Evacuated Tubes

    INSTALLATION - EVACUATED TUBES REGULATIONS AND OCCUPATION HEALTH AND SAFETY (OH&S) Installation and commissioning must be performed by authorised persons. Rinnai solar systems must be installed in accordance with these Instructions and all regulatory requirements which exist in your area including those in relation to manual lifting, working at heights and on roofs.
  • Page 13 INSTALLATION - EVACUATED TUBES Dimensions - Base Frame Dimension (mm) Model EVT20A 1670 1530 EVT25A 2060 1920 EVT30A 2450 2310 1155 Dimensions - Flat Roof Frame 30° 1705 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 14: System Orientation And Inclination

    DN32 DN32 DN40 DN40 DN40 DN50 and return manifolds Pump 20-60N 20-60N 20-60N 25-80N 25-80N 25-80N 25-80N 25-80N 25-80N 25-80N Maximum pipe run in collector circuit (m) Pump Speed Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 15: Components

    Evacuated Tubes EVTUBE15R5A EVTRFBRKTSS Additional Installation Components DDEVTCPLKIT Evacuated Tubes Number of tubes in Part Number Item pack * EVTUBE10R5A EVTUBE15R5A Evacuated Tube (including heat pipe) *NOT AVAILABLE INDIVIDUALLY Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 16 Manifold, Base Frame and Bottom Support Assembly Kit Components Item Manifold Header Bottom Support Assembly (to suit required number of tubes) (CAP TUBES M&F EV - 40011214) EVT20A 1560 mm EVT25A 1950 mm 1980 mm long EVT30A 2340 mm Base Frame Rail A- Base Frame Rail B...
  • Page 17 FRF Foot FRF Back Brace M6-25 Nut and Bolt FRF Bracket M6-12 Nut and Bolt Collector Joining Kits Item Item 3/4 Rp Barrel Union 32201105 Insulation for Barrel Union 14601214 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 18: Assembly Instructions

    Step 4. Position the two Base Frame B rails under assembly using the M8 nuts and bolts the existing components supplied. Step 5. Fasten using the M6 nuts and bolts supplied. Step 6. Turn assembly up correct way Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 19 Step 7. Repeat steps 1 to 6 for Step 8. Position the base frame Step 9. Fasten assembly the remaining brackets on the rails. using the mounting clips and rail. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 20: Installation On A Pitched Metal Roof

    (or equivalent). Minimum steel thickness 0.75 mm, grade 550. All penetrations into the roof material are to be sealed by the installer. It is the responsibility of the installer to ensure the installation is watertight. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 21 & M6 nut flex around each other Step 2. Connect the back braces as shown. Attach with M6-12 bolts and M6 nuts except where shown otherwise in image. Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 22 Step 3. Connect the side braces as shown. Attach with M6-12 bolts and M6 nuts. Step 4. Connect the feet as shown. Attach with M6-12 bolts and M6 nuts. Step 5. Turn frame over. Fasten to roof using suitable fasteners (not supplied). Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 23 Slide the tube into the header. Soapy water Step 6. Replace the tube cap. around the outside of the glass will make this easier Step 7. Repeat steps 1 to 6 for the remaining tubes Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 24: Joining Two Collectors

    Connect the plug end to the solar controller as described in the Operation / Installation Manual - Rinnai Split Solar Hot Water Systems. Step 5. Insulate all exposed fittings and pipework as described in the section ‘Water Pipes’ on page 9. Rinnai...
  • Page 25: Flow And Return Line Layout

    COLLECTOR SPACING REQUIREMENTS Number of collectors Collector DIM A DIM B DIM C per storage tank 1 x EVT30A 2472 2 x EVT20A 3664 3464 1692 2 x EVT25A 4444 4244 2082 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 26: Storage Cylinders

    11004785 Adaptor R½ x Rp ½ ¾ Adaptor R x Rp½ 19801004 Nipple R½ 17201021 ¾ ¾ Adaptor R x Rp Kinco Olive ½ 33001012 Kinco Nut ½ 16801012 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 27: Dimensions

    Hot water outlet / PTR height (mm) 1250 1540 Cold water inlet height (mm) Solar return height (mm) Weight empty (kg) PTR VALVE TEMPERATURE SENSOR DRY WELL CYLINDER DIAMETER Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 28 Cylinder diameter (mm) Hot water outlet / PTR height (mm) 1490 1880 Cold water inlet height (mm) Solar return height (mm) Weight empty (kg) SOLAR RETURN COLD WATER INLET CYLINDER DIAMETER Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 29: Pump And Controller

    T 1¼ Rp 19001021 Adaptor 32 to ¾ 17201047 T ¾ Rp 19001011 Warranty Booklet 15401041 G3/4 (Comp) x R ¾ union 33201713 Operation Installation Manual 15401105 Elbow 21201071 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 30: Solar Controller

    Temperature (°C) Resistance (Ohms) Temperature (°C) Resistance (Ohms) 32500 2500 19800 1600 12500 1250 8000 5250 3500 Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 31: Gas Boosting

    Piping connections to the Solar Preheat must be carried out as shown on the following pages. The temperature setting of the gas boosters must comply with plumbing regulations SOLAR PREHEAT WITH MANIFOLD PACK Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 32: Solar Preheat With Demand Duo

    GAS BOOSTING SOLAR PREHEAT WITH DEMAND DUO Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 33: Solar Preheat With Demand Duo And Warm Water Valve

    GAS BOOSTING SOLAR PREHEAT WITH DEMAND DUO AND WARM WATER VALVE Rinnai EVT DD Solar Pre Heat System Operation and Installation Manual...
  • Page 34: Save A Service Call

    Before contacting Rinnai for service, please follow the fault finding guide. If the problem persists or this information  doesn’t answer your questions, contact Rinnai on the phone number on the back of this manual. Service call outs attending to any condition or fault that is not related to Rinnai product or components may be chargeable. INSUFFICIENT OR NO HOT WATER Booster heating not Check to ensure the power supply to the gas booster system is ‘ON’.
  • Page 35 The remaining tubes will still be fully operational. However the system performance will be reduced. If a tube is broken or damaged it should be replaced. Contact Rinnai to discuss. WATER FLOW FLUCTUATIONS High hot water usage Higher than normal number of hot taps in use at the same time may cause a decrease in the hot water flow from the taps.
  • Page 36: Contacts

    After Hours Hot Water Service Line Tel: 1800 000 340* *Cost of a local call higher from mobile or public phones. For further information visit www.rinnai.com.au or email enquiry@rinnai.com.au innai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your innai appliance.

This manual is also suitable for:

Evt25aEvt30a

Table of Contents