HUSTLER TrimStar Parts Manual
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Also See for TrimStar:
- Operator's manual (46 pages) ,
- General service manual (43 pages) ,
- Owner's manual (26 pages)
Table of Contents
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Table of Contents
Related Manuals for HUSTLER TrimStar
Summary of Contents for HUSTLER TrimStar
- Page 1 Hustler Parts Manual ® ® 200 South Ridge Road Hesston, Kansas 67062...
- Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 3: Table Of Contents
General Information Frame & Cover Frame Cover Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Transmissions, Hoses & Drive Belt (Multi-Page) Transmission Service Parts Instrument Panel (Multi-Page) Handlebar - Steering Sub-Assembly Brake Wheels & Tires Wheels & Tires Front Wheel Assembly Drive Wheel Breakdown Engine, Muffler, Clutch &... -
Page 4: General Information
Use of this manual in conjunction with other Hustler ® mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. - Page 5 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Frame Cette page intentionnellement laissée vierge Thu May 28 06:43:18 UTC 2020...
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Page 6: Frame & Cover
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Frame Frame & Cover Thu May 28 06:43:18 UTC 2020... -
Page 7: Frame
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Frame Élément Numéro de pièce Qté 555170 SVC FRAME, 48" CE TS 601069 CN .312-18x.200 MAX THK SERIAL NO. / SPEC DECAL 776310 DECAL, CE MARK 794834CE CE 100 DBA LIMIT DECAL... - Page 8 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Cover Frame & Cover Thu May 28 06:43:19 UTC 2020...
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Page 9: Cover
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Cover Élément Numéro de pièce Qté 036236 CS .312-18X1.000HXG5 712927 FW 0.344X1.00X.12 HD ZN 114003 DECK COVER, 48/54 114509 HEAT SHIELD, W/A 036244 CS .375-16X1.00 HX G5 ZN 086660 NT .375-16NLG8 602061CE... -
Page 10: Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Thu May 28 06:43:20 UTC 2020... -
Page 11: Transmissions, Hoses & Drive Belt (Multi-Page)
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Élément Numéro de pièce Qté 043067 CS .312-18X3.000HXG5 768523 FW 0.343SAE 710087 CS .312-18X2.500HXG5 034280 CS .312-18X0.750HXG5 111157 PLATE, TS TOW VALVE 607498 TRANS - L, ZT2800... - Page 12 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Thu May 28 06:43:20 UTC 2020...
- Page 13 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Élément Numéro de pièce Qté 041988 SPRING LC-042F-5 068551 NT .250-20 HXZY NL 036236 CS .312-18X1.000HXG5 601996 EXPANSION TANK, ZT2800 016253 CB .312-18X .750 FUL ZN...
- Page 14 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Thu May 28 06:43:20 UTC 2020...
- Page 15 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Cette page intentionnellement laissée vierge Thu May 28 06:43:20 UTC 2020...
- Page 16 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Thu May 28 06:43:21 UTC 2020...
- Page 17 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmissions, Hoses & Drive Belt (Multi-Page) Comments for Page: Transmissions, Hoses & Drive Belt (Multi-Page) 1. Torque to 100 ft-lbs. 2. Torque to 30 ft-lbs. 3. Left side transmission. 4. Right side transmission...
- Page 18 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmission Service Parts Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Thu May 28 06:43:21 UTC 2020...
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Page 19: Transmission Service Parts
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Transmission Service Parts Élément Numéro de pièce Qté 602094 FAN / PULLEY KIT 604901 HG RTN CW Not Shown 604902 HG RTN CCW 602208 SPRING, EXT RTN 52401 600972 CLIP, RETAINING 604957... - Page 20 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Thu May 28 06:43:22 UTC 2020...
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Page 21: Instrument Panel (Multi-Page)
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Élément Numéro de pièce Qté REFER TO "HANDLEBAR - STEERING SUB-ASSMBLY" 606980 KNOB, POLYPROPYLENE 110645 NEUTRAL LOCK HANDLE ROD 047456 GM .750X.188X1.00X.12 045765 FW 1.030X1.50X.13 HD ZN 784223 BEARING 768523 FW 0.343SAE... - Page 22 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Thu May 28 06:43:22 UTC 2020...
- Page 23 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Élément Numéro de pièce Qté 059832 NT #10-24 HX NL ZN 077842 MS#6-32X1.000RDSL 314351 ARM W/A, WB DAMPER 607685 CS .250-28X 0.625 SH 781922 BALL STUD 788349 DAMPER, CENTERING...
- Page 24 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Thu May 28 06:43:23 UTC 2020...
- Page 25 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Cette page intentionnellement laissée vierge Thu May 28 06:43:23 UTC 2020...
- Page 26 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Thu May 28 06:43:23 UTC 2020...
- Page 27 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Instrument Panel (Multi-Page) Comments for Page: Instrument Panel (Multi-Page) 1. 119748 includes 604448, which can be purchased separately. 2. Torque to 20 N•m. 3. Part of the operator presence control harness. 4. Part of the wire harness.
- Page 28 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Handlebar - Steering Sub-Assembly Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Thu May 28 06:43:24 UTC 2020...
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Page 29: Handlebar - Steering Sub-Assembly
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Handlebar - Steering Sub-Assembly Élément Numéro de pièce Qté 771139 GRIP, .834 - .4563 BLK 773556 BEARING, STEERING 110766 STEERING BAR W/A 041152 NT 0.312-24 HX G8 768523 FW 0.343SAE 601839 PIVOT SPACER BUSHING... -
Page 30: Brake
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Brake Transmissions, Drive Belt, Handlebar, Instrument Panel & Brake Thu May 28 06:43:25 UTC 2020... - Page 31 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Brake Élément Numéro de pièce Qté 080655 CS .375-16X1.500HXG5 767954 FW 0.379X.82X.06 HD ZN 124380-3 LOWER BRAKE BELLCRANK 086660 NT .375-16NLG8 765339 BUSHING,IGUS#0608 (FS) 601710 LOWER BRAKE ROD ASSY 054502 NT .375-16HXG5...
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Page 32: Wheels & Tires Wheels & Tires
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Wheels & Tires Wheels & Tires Thu May 28 06:43:25 UTC 2020... - Page 33 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Wheels & Tires Élément Numéro de pièce Qté 600676 TIR/WHL 20X8.00-10 SLV 061077 WHEEL NUT 606711 DUST CAP 061101 NT .750-10 HX ZN NL GR B 606715 CW 0.766 X 1.50 X .093...
- Page 34 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Front Wheel Assembly Wheels & Tires Thu May 28 06:43:26 UTC 2020...
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Page 35: Front Wheel Assembly
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Front Wheel Assembly Élément Numéro de pièce Qté 125825-1 FORK W/A 781567 NT .500-13NLG5 767962 FW .531 x 1.063 x .175 042630 CS .500-13X6.500HXG5 306969 GAGE WHEEL SPACER 606740 TIR/WHL 11X4.00-5 SLV 606779 DUST CAP, 0.502 ID... - Page 36 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Drive Wheel Breakdown Wheels & Tires Thu May 28 06:43:27 UTC 2020...
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Page 37: Drive Wheel Breakdown
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Drive Wheel Breakdown Élément Numéro de pièce Qté 600692 TIR 20X8.00-10 B4R GRMR 600718 WHL 10X7.00 4X4.0 SLV 019521 TIRE VALVE TR-412 GOODY Thu May 28 06:43:27 UTC 2020... -
Page 38: Engine, Muffler, Clutch & Fuel System
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine, Muffler & Clutch (Multi-Page) Engine, Muffler, Clutch & Fuel System Thu May 28 06:43:28 UTC 2020... -
Page 39: Engine, Muffler & Clutch (Multi-Page)
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine, Muffler & Clutch (Multi-Page) Élément Numéro de pièce Qté ENGINE, KAW FS600V 603187 MUFFLER, FS600V TRIMSTAR 016253 CB .312-18X .750 FUL ZN 016832 NT .312-18FLKG5 124363-1 MUFFLER MOUNT 720516 CS M8-1.25X16HX FL10.9... - Page 40 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine, Muffler & Clutch (Multi-Page) Thu May 28 06:43:28 UTC 2020...
- Page 41 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine, Muffler & Clutch (Multi-Page) Élément Numéro de pièce Qté 601503 CB .250-20 X .625 ZN 606445 STARTER SOLENOID 768515 FW 0.281SAE 024927 NT .250-20HXG5 041152 NT 0.312-24 HX G8 602099 BATTERY CABLE, POS.
- Page 42 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine Service Parts Engine, Muffler, Clutch & Fuel System Thu May 28 06:43:28 UTC 2020...
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Page 43: Engine Service Parts
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Engine Service Parts Élément Numéro de pièce Qté 603058 PRE FILTER, KAW 603059 AIR FILTER - MAIN 602581 ENGINE OIL FILTER 068478 FUEL FILTER - IN LINE Thu May 28 06:43:28 UTC 2020... -
Page 44: Battery
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Battery Engine, Muffler, Clutch & Fuel System Thu May 28 06:43:29 UTC 2020... - Page 45 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Battery Élément Numéro de pièce Qté 607066 BATTERY COVER 024927 NT .250-20HXG5 768515 FW 0.281SAE 055939 CS .250-20X0.75 HX G5 ZN 029868 LW .250 INTEXT ZN 125501-1 BATTERY TRAY 036236 CS .312-18X1.000HXG5 768523 FW 0.343SAE...
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Page 46: Fuel System
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Fuel System Engine, Muffler, Clutch & Fuel System Thu May 28 06:43:30 UTC 2020... - Page 47 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Fuel System Élément Numéro de pièce Qté 602916 CAP, 3.5" RATCHETING GAS 605097 TANK, UNIVERSAL 603326 14" VAPOR LINE, 3/16" Commentaires pour le numéro de pièce 603326 Sold by the foot. 000398...
- Page 48 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Fuel Tank Service Parts Engine, Muffler, Clutch & Fuel System Thu May 28 06:43:30 UTC 2020...
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Page 49: Fuel Tank Service Parts
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Fuel Tank Service Parts Élément Numéro de pièce Qté 604287K SVC KIT, VENT FITTING 604200K SVC KIT, GROMMET 785295K SVC KIT, TANK GROMMET 783944K SVC KIT, FUEL VALVE 603161 VACUUM BREAKER FILTER... -
Page 50: Deck, Deck Belt, Blades & Deck Lift
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Service Deck Deck, Deck Belt, Blades & Deck Lift Thu May 28 06:43:31 UTC 2020... -
Page 51: Service Deck
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Service Deck Élément Numéro de pièce Qté 555067 SVC, DECK DECAL 48" SD 607583 0.25-20 X 0.625 601796 DECAL, TRIMSTAR 601787 DECAL, TRIMSTAR 601931 DECAL, THROWN OBJECTS 793976 DECAL,48"DECK ID 781419 DECAL, BELT ROUTING Comments for Page: Service Deck 1. - Page 52 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck Pulleys & Spindles Deck, Deck Belt, Blades & Deck Lift Thu May 28 06:43:32 UTC 2020...
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Page 53: Deck Pulleys & Spindles
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck Pulleys & Spindles Élément Numéro de pièce Qté 781567 NT .500-13NLG5 125847-4 BELT GUIDE, 4.00" IDLER 607428 FW 0.531 X 0.90 X 0.134 605467 DUST SHIELD 605512 4" IDLER PULLEY 121052... - Page 54 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Spindle Service Parts - 607208 Deck, Deck Belt, Blades & Deck Lift Thu May 28 06:43:33 UTC 2020...
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Page 55: Spindle Service Parts - 607208
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Spindle Service Parts - 607208 Élément Numéro de pièce Qté 783548 RING, BLADE SPINDLE RET 607275 BLADE SPINDLE BEARING 607210 BLADE SPINDLE SPACER 607417 SVC, SPINDLE HOUSING 607211 BLADE SPINDLE SHAFT Thu May 28 06:43:33 UTC 2020... - Page 56 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck, Deck Belt & Blades Deck, Deck Belt, Blades & Deck Lift Thu May 28 06:43:33 UTC 2020...
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Page 57: Deck, Deck Belt & Blades
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck, Deck Belt & Blades Élément Numéro de pièce Qté 068551 NT .250-20 HXZY NL 768515 FW 0.281SAE 553531 SVC PULLEY COVER, 602562 DECAL, NO SERVICE 605469 DISCHARGE CHUTE 602435 SPRING, TORSION 086660 NT .375-16NLG8... - Page 58 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck Lift & Mounting Hardware (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Thu May 28 06:43:34 UTC 2020...
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Page 59: Deck Lift & Mounting Hardware (Multi-Page)
48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck Lift & Mounting Hardware (Multi-Page) Élément Numéro de pièce Qté 792317 GRIP,1.000 X 4.562 BLK 110570 DECK LIFT HANDLE 034272 NT .312-18HXG5 768523 FW 0.343SAE 765339 BUSHING,IGUS#0608 (FS) 348284 STOP, HEIGHT ADJ W/A... - Page 60 48" TrimStar Parts Manual - 939504CE - HTTSRS048KAWFS600VC Deck Lift & Mounting Hardware (Multi-Page) Thu May 28 06:43:34 UTC 2020...